Eaton Cooper Power Series Assembly And Installation Instructions Manual
Substation frame
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- Installation, operation and maintenance manual (189 pages) ,
- Installation, operation and maintenance instructions (128 pages) ,
- Installation and operation instruction manual (52 pages)
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Summary of Contents for Eaton Cooper Power Series
- Page 1 COOPER POWER Reclosers SERIES Effective January 2016 MN280043EN Supersedes S280-85-17 January 2013 Substation frame KNOVA59-1 and KNOVA59-3 assembly and installation instructions...
- Page 2 CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or other- wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or...
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Page 3: Table Of Contents
Contents SAFETY INFORMATION Safety Information ................iv PRODUCT INFORMATION Introduction . -
Page 4: Safety Information
FOR LIFE FOR LIFE Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products. We actively promote safe practices in the use and maintenance of our products through our service literature, instructional training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing, and service. -
Page 5: Product Information
For additional The galvanized frame is constructed of rigid structural or information, please contact your Eaton representative. formed steel. The hardware is stainless steel. Practical, welded construction is used to provide a high degree of rigidity with minimum weight. -
Page 6: Installation Dimensions
Installation dimensions UNIT TYPE Rating (at minimum height) NOVA Recloser 15 kV (110 kV BIL) 3124 (123) 908 (35.75) 508 (20) 15 kV (125 kV BIL) 3180 (125.25) 964 (38) 564 (22.25) 27 kV (125 kV BIL) 3180 (125.25) 964 (38) 564 (22.25) 27 kV (150 kV BIL) 3279 (129) - Page 7 UNIT TYPE Rating (at minimum height) NOVA STS Recloser 15 kV (110 kV BIL) 3124 (123) 908 (35.75) 508 (20) 27 kV (125 kV BIL) 3180 (125.25) 964 (38) 564 (22.25) 38 kV 3279 (129) 1063 (41.75) 663 (26) All dimensions are mm (inches). Dimensions shown are approximate. otee: Step 1 Items 9, 13,...
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Page 8: Frame Foundation
Frame foundation A mounting pad must be constructed for proper support of the switchgear and substation frame. Concrete slabs can be fabricated by a local concrete products firm. See the dimensions in the plan and profile views of Figure 3. The overall weight of the substation frame is approximately 118 kg (260 lbs). -
Page 9: Frame Parts And Assembly
Frame parts and assembly Table 1. Frame Heights and Overlap Frame Height Overlap mm (inches) mm (inches) General directions 2216 (87.25) 724 (28.5) Coat the frame hardware with anti-seize compound 2292 (90.25) 648 (25.5) (Item 20) before assembling. Connect the hardware securely during assembly, then tighten firmly after securing 2369 (93.25) 572 (22.5) - Page 10 Table 3. KNOVA59-3 Substation Assembly and Installation Parts Item Description Part Number Quantity Support Angle VCS10011860001 Upper post, left 6A00378601 Upper post, right 6A00378602 Lower post, right RA01152001 Lower post, left RA01152002 Cross brace, short R001533002 Cross brace, long R001533008 Control mounting strap KM00001366X000 Hex-head cap screw, 1/2-13 X 1.25”...
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Page 11: Frame Assembly
Frame assembly UPPER Do not tighten the bolts while assembling the frame to POST (Items 2 or 3) allow for spacer placement and frame adjustments. Tighten SUPPORT all bolts securely when assembly is completed. ANGLE (Item 1) Overlap the upper and lower posts (Figure 4) as needed to obtain the desired height of the frame. - Page 12 Attach the upper ends of the short cross braces (Item 6) to the upper posts (Items 2 and 3) and lower posts (Items 4 and 5). Use 1.75” hex head capscrews 9, 13, 14 9, 13, 14 (Item 11), with a spacer (Item 16) between the upper and lower posts.
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Page 13: Frame Installation
Frame installation Attach the upper ends of the long cross braces (Item 7) to the upper posts (Items 2 and 3) and lower posts (Items 4 and 5). Use 1.50” hex head capscrews (Item Install the substation frame on the constructed mounting 10), and secure with lockwashers (Item 14) and .5”... -
Page 14: Control Installation
Control installation Attach to frame 13 (.5) Attach the control mounting strap (Item 8) to either one of 76 (3) the narrow frame sides. See Figures 13 and 14. Attach the control mounting strap (Item 8), at the hole 13 mm (.5 in) from the end (this is the top end), to Type Form 6 and Form 4C the middle support angle (Item 1) with 1.75”... -
Page 15: Switchgear Installation
Switchgear installation Refer to the appropriate manual for complete installation instructions as follows: CAUTION S260-60-1 DAS15, DAS27 , and DAS38 Three-Phase • Vacuum-Break Distribution Automation Switch Installation Personal injury. Sheds on epoxy encapsulation have and Operation Instructions sharp edges. Wear protective gloves when handling the unit. -
Page 16: Nova Sts Recloser Installation
NOVA STS recloser installation Refer to the appropriate manual for complete installation instructions as follows: Moving the switchgear S280-44-1 NOVA-STS15, NOVA-STS 27 , and NOVA-STS 38 • The switchgear is shipped palletized (bolted onto a Three-Phase Microprocessor-Controlled Installation and pallet). When moving with a fork truck/lift, the switchgear Operation Instructions must remain bolted to the pallet to avoid damage to the contact position indicator. - Page 17 This page is intentionally left blank. SUBSTATION FRAME KNOVA59-1 AND KNOVA59-3 ASSEMBLY AND INSTALLATION INSTRUCTIONS MN280043EN January 2016...
- Page 18 This page is intentionally left blank. SUBSTATION FRAME KNOVA59-1 AND KNOVA59-3 ASSEMBLY AND INSTALLATION INSTRUCTIONS MN280043EN January 2016...
- Page 19 This page is intentionally left blank. SUBSTATION FRAME KNOVA59-1 AND KNOVA59-3 ASSEMBLY AND INSTALLATION INSTRUCTIONS MN280043EN January 2016...
- Page 20 United States Eaton.com/cooperpowerseries © 2016 Eaton All Rights Reserved Eaton is a registered trademark. Printed in USA For Eaton's Cooper Power series product Publication No. MN280043EN information call 1-877-277-4636 or visit: All trademarks are property www.eaton.com/cooperpowerseries. KA2048-471 Rev. 05 of their respective owners.
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