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YAMADA SH-125B Series Instruction

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Pump 125 separate type series
□
SH-125B
□
DR-125B
□
SH-125B
-V
□
DR-125B
-V MODEL No.854599・854601・854603 (DRUM TYPE -V)
Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual,
please keep it at hand any time for your quick reference.
INSTRUCTION
MODEL No.854592・854594・854596 (SIPHON TYPE)
MODEL No.854593・854595・854597 (DRUM TYPE)
MODEL No.854598・854600・854602 (SIPHON TYPE -V)
WARNING
Doc. No.
APP 079U-03

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Summary of Contents for YAMADA SH-125B Series

  • Page 1 Doc. No. APP 079U-03 INSTRUCTION Pump 125 separate type series □ SH-125B MODEL No.854592・854594・854596 (SIPHON TYPE) □ DR-125B MODEL No.854593・854595・854597 (DRUM TYPE) □ SH-125B MODEL No.854598・854600・854602 (SIPHON TYPE -V) □ DR-125B -V MODEL No.854599・854601・854603 (DRUM TYPE -V) WARNING Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please keep it at hand any time for your quick reference.

  • Page 2: Warnings And Cautions

    - Preface Thank you very much for purchasing Yamada Pump. This pump, driven by the compressed air from an air compressor, is designed to pump out or transfer lubricant from drum cans or other vessels. 125 series pumps are powered by compressed air and designed to transfer low viscosity material such as oil from a drum or other containers.

  • Page 3: Precautions On Use

    - Precautions on Use The following warnings and cautions are very important. Be sure to observe them. WARNING [Operating condition] - Restriction on handling Never let anyone operate this unit without understanding this manual. - Read this manual thoroughly before use. For your safety, read and understand all information provided in this manual.
  • Page 4 WARNING - Some materials can be detrimental to the environment. Do not discharge material directly onto the ground. Dispose of harmful materials according to the requirements specified in SDS or local regulations. Also, dispose of pump according to the local regulations after removing residual material from inside pump.
  • Page 5 CAUTION [Handling] - Keep hands and fingers away from the pump during operation. Keep hands and fingers away from the pump during operation to avoid injury from moving parts. Do not touch the surfaces of the pump and the hose when pumping high-temperature material. Risk of burns exists.

  • Page 6: Table Of Contents

    Table of Contents - Preface - For Safe Operation - Warnings and Cautions - Precautions on Use - Table of Contents 1. Part Names ······························································································ 1 1.1 Part names 1.2 Contents of a package ···························································································· 1 2. Operating principle ···················································································· 3.

  • Page 7: Part Names

    1.2 Contents of a package Unpack and check the pump for any damage. 2. Operating Principle Yamada's air-powered pumps employ reciprocating motion system driven by compressed air. It is comprised of two sections as illustrated at right; air motor section which drives the pump and lower pump section which pump up material.

  • Page 8: Preparation Of Installation And Operation

    3. Preparation of Installation and Operation WARNING - Keep your fingers away from each port to avoid injury from moving parts - The pump weighs about 30kg. Be careful not to let the pump fall over or get crushing injury during installation.

  • Page 9: Pump Installation

    3.1 Pump installation Refer to Fig. 3 for mounting dimensions of the pump. Make sure the environment to install the pump satisfies the following conditions: - A flat surface indoor (area where exhaust from the pump does not affect peripheral equipment) - Enough space to perform maintenance 3.5×1 13×1...

  • Page 10: Installation Of Siphon Pump

    3.4 Installation of siphon pump (Using a wall bracket) Attach a wall bracket (sold separately) or a panel unit (sold separately) to the pump. Or secure the pump to a mounting. Connect a suction hose assembly (sold separately) to the pump.（Fig. 6） Fig.

  • Page 11: Discharge Piping

    3.7 Discharge piping Connect a discharge hose to the pump outlet. Make sure the hose satisfies the following requirements: - Resistant to material being pumped and unaffected by environment - Satisfying the following normal operation pressure: - 3.5×1 ratio pump : 2.45MPa or more - 5×1 ratio pump : 3.5MPa or more - 13×1 ratio pump : 9.1MPa or more...

  • Page 12: Operating Method

    Operating Method WARNING - Keep your face away from the exhaust and discharge ports. Material may suddenly come out. There is a possibility of losing eyesight if it strikes eyes. - Keep your fingers away from each port to avoid injury from moving parts. - Do not discharge material directly onto the ground.

  • Page 13: Operation Switch And Valve

    CAUTION - Do not exceed the maximum operating pressure of the pump (0.7MPa). Overpressure may cause a product failure resulting in serious personal injury and/or property damage. - In case of a pump malfunction or shutdown, refer to “5.2 Troubleshooting” to judge the situation thoroughly and disassemble the pump only as necessary.

  • Page 14: Filling Delivery Piping With Material

    4.3 Filling delivery piping with material Open valve for material discharge. Open the air valve for the pump and increase air pressure gradually with the pump air regulator. The pump will start operating at approx. 0.05MPa. Adjust the pump air regulator to set pump speed to 5-8 seconds per cycle. Air-containing material will be discharged from the material discharge port.

  • Page 15: Maintenance And Inspection

    5. Maintenance and Inspection CAUTION - Keep your face away from the exhaust and discharge ports. Material may suddenly come out. There is a possibility of losing eyesight if it strikes eyes. - Keep your fingers away from each port to avoid injury from moving parts. - Modification of this pump may lead to death, bodily injury, or a failure.

  • Page 16: Maintenance And Inspection

    5.1 Maintenance and inspection INTERVAL ACTION Daily 1)Inspect operation of pump. Weekly 2)Lubricate pump. (turbine oil, class#1, additive-free: ISO V 32) Annually 3)Check for loose bolts and nuts. Triennially 4)Overhaul pump. Inspect operation of pump Inspect pump to ensure the following: - The pump operates normally and smoothly, - There is no air/material leak in each part of the pump or air/material piping, - There is no abnormal noise during pump operation, and...

  • Page 17: Troubleshooting

    5.2 Troubleshooting If you suspect that you have a problem with your product, consult the table below for some common problems and their solutions. Contact the retail store where you purchased your product or our business office if all else fails. PROBLEM POSSIBLE CAUSE REMEDY...

  • Page 18: Consumable

    5.3 Consumables Refer to chart under for replacement time for consumables used in the pump. The replacement time should be used only as a guide. Consumption varies depending on use conditions. Also, be sure to replace a part when you find any defect like a leak during operation.

  • Page 19: Design Standard Use Period

    5.4 Design standard use period Design standard use period is established for the product. (See the table below.) Use of the product beyond this period may result in personal injury or property damage. ①SH-125B3.5, DR-125B3.5, SH-125B3.5-V, DR-125B3.5-V ·················· 10years ②SH-125B5, DR-125B5, SH-125B5-V, DR-125B5-V ···························· 10 years ③SH-125B13, DR-125B13, SH-125B13-V, DR-125B13-V ·····················...
  • Page 20 ■Pump assembly DR-125B3.5(854593), DR-125B5(854595), DR-125B3.5-V(854599), DR-125B5-V(854601) Part No. Description Q'ty 854593 854595 854599 854601 804855 Air motor assembly 632059 Slit pin 716409 Bushing 700350 Cap nut 716411 Stud 631918 Wave spring washer 627045 804857 804858 804861 804862 Lower pump assembly 716288 Joint 716412...
  • Page 21 ■Lower pump assembly 804857, 804858(For SH/DR-125B3.5, For SH/DR-125B5) Part No. Description Q'ty 804857 804858 10-1 833003 Body assembly 10-2 701360 Valve seat 10-3 716423 10-4 631917 Wave spring washer 10-5 627013 10-6 701355 Packing gland 10-8 640011 O ring 10-9 703529 703526 Chamber...
  • Page 22 ■Lower pump assembly 804861, 804862(For SH/DR-125B3.5-V, For SH/DR-125B5-V) Part No. Description Q'ty 804861 804862 10-1 833003 Body assembly 10-2 701360 Valve seat 10-3 716423 10-4 631917 Wave spring washer 10-5 627013 10-6 701355 Packing gland 10-8 642011 O ring 10-9 703529 703526 Chamber...
  • Page 23 ■Lower pump assembly 804859, 804860 (For SH-125B13, For DR-125B13) Part No. Description Q'ty 804859 804860 10-2 833014 Solvent cup assembly 10-4 716480 Plunger 10-6 833005 Body assembly 10-7 640133 O ring 10-8 716431 Throat bearing 10-9 685795 Packing 10-10 640135 O ring 10-11 701552...
  • Page 24 ■ Lower pump assembly 804863, 804864 (For SH-125B13-V,For DR-125B13-V) Part No. Description Q'ty 804863 804864 10-2 833014 Solvent cup assembly 10-4 716480 Plunger 10-5 716481 Plunger 10-6 833005 Body assembly 10-7 702250 Packing gland 10-8 770062 V Packing 10-9 702251 Packing gland 10-10 640135...

  • Page 25: Specifications

    7. Specifications ■ Specifications Type SH-125B3.5 DR-125B3.5 SH-125B5 DR-125B5 SH-125B13 DR-125B13 Model No. 854592 854593 854594 854595 854596 854597 Pump Ratio (Nominal) 3.5 ×1 5 ×1 13 ×1 Rc 1-1/2 Suction port R 1-1/2 Material Discharge Connection Rc 1 Rc 3/4 Port Rc 3/8 Supply Port...
  • Page 26 ■ Dimensions ①SH-125B3.5/5□ ②DR-125B3.5/5□ ③SH-125B13□ ④DR-125B13□ Part No. A　mm B　mm 854592 854594 1058 ① 854598 854600 854593 854595 1298 ② 854599 854601 854596 1115 ③ 854602 854597 1769 1314 ④ 854603...
  • Page 27 ■ Performance curve <NOTE> Avoid continuous operation if a desired discharge volume is in the shaded area in the right side of each figure. SH/DR-125B5、SH/DR-125B5-V SH/DR-125B3.5、SH/DR-125B3.5-V SH/DR-125B13、SH/DR-125B13-V...

  • Page 28: Limited Warranty

    8. Limited Warranty If an abnormality occurs during normal operation in accordance with the operating instructions and other operating cautions within the warranty period (12 months after date of purchase) that can be attributed to a manufacturing defect, the defective parts of this product will be serviced or the product will be replaced free of charge. However, this warranty will not cover compensation for incidental damage or any malfunction listed below.
  • Page 30 Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT No.1-3, 1-Chome, Minami-Magome, Ohta-ku, Tokyo, 143-8504, Japan PHONE : +81-(0)3-3777-0241 : +81-(0)3-3777-0584 201810 APP079U...

This manual is also suitable for:

Sh-125b v seriesDr-125b seriesDr-125b v series

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