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ProCal-Pro 100 Operating Instructions
Detailed Directions for Use with the Pro 100 Series Furnaces
IMPORTANT: THE FURNACE AND THE PROCAL KIT FIRING
TRAY MUST BE HEAT SOAKED AT >=600ºC FOR AT LEAST
AN HOUR TO GET CONSISTENT, REPEATABLE RESULTS.
Section A — Routine Quality
Control Checking
1. Remove the two thumbscrews on the right side of the
furnace chassis, exposing the 25 pin connector.
2. Turn off the AC Line power to the furnace before
inserting the 25 pin adaptor then plug the 9 pin
ProCal cable into the adaptor. After the connector is
seated, turn the AC Line power back on the furnace.
3. The table will drop automatically after the Power On
Self Test has completed. Place firing tray on table
after using centering pin to locate its position.
4. Raise table to close muffle. Allow the white cable to
exit out the front of the muffle.
5. Connect instrument box to the green thermocouple
connector, noting it will only plug in one way.
6. Press SPECIAL FUNCTIONS button on Pro 100
Furnace.
7. Rotate counter clockwise to CALIBRATE OVEN.
8. Enter PASSWORD = 250, then press NEXT button.
9. Enter the same IDLE TEMPERATURE as the
TARGET QC temperature, don't forget to press
the NEXT button on the furnace to enter your idle
temp selection.
10. Important, wait for furnace to stabilize at selected
value for 15-20 minutes before passing judgement
on furnace calibration.
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Summary of Contents for Whip Mix ProCal-Pro 100 Plus
- Page 1 ProCal-Pro 100 Operating Instructions Detailed Directions for Use with the Pro 100 Series Furnaces 6. Press SPECIAL FUNCTIONS button on Pro 100 IMPORTANT: THE FURNACE AND THE PROCAL KIT FIRING TRAY MUST BE HEAT SOAKED AT >=600ºC FOR AT LEAST Furnace.
- Page 2 ProCal-Pro 100 Operating Instructions 11. After the stabilization time record the “actual temp” 3 degrees from today’s QC check? on the furnace display and the temperature on the THE ANSWER IS DEFINITELY NO! If the needed ProCal display on a piece of paper. correction in the current QC check indicates a 3 degree *** The ProCal is more stable than virtually any Overfire, just enter the 3 degrees and press the Next...
- Page 3 ProCal-Pro 100 Operating Instructions Section B — High Fusing Adjustments If we answer yes, we can input an Overfire value, if we answer No, we're actually saying that the furnace was Calibration – High Fusing Adjustment Underfiring, not Overfiring. Both the Password = 250 Idle temperature AND the High and Low Fusing Adjustments always reference back to the stored Factory Calibration point, not the previously stored adjustment.
- Page 4 ProCal-Pro 100 Operating Instructions Appendix – Special Functions Mode Menu Selections (Pro 100 only) 12. Cal High Fusing When you press the Special Functions button the first High Overfires (Yes/No)? menu selections appear at the top below. As you rotate Overfires –...