Maintenance And Inspection - Hitachi G 10SD2 Handling Instructions Manual

CAUTION
○ Check that the work piece is properly supported.
○ Ensure that ventilation openings are kept clear when
working in dusty conditions.
If it should become necessary to clear dust, fi rst
disconnect the tool from the mains supply (use non-
metalic objects) and avoid damaging internal parts.
○ Ensure that sparks resulting from use do not create
a hazard e.g. do not hit persons, or ignite fl ammable
substances.
○ Always use eye and ear protection.
Other personal protective equipment such as dust
mask, gloves, helmet and apron should be worn
when necessary.
If in doubt, wear the protective equipment.
○ When the machine is not use, the power source
should be disconnected.
ASSEMBLING AND DISASSEMBLING THE
DEPRESSED CENTER WHEEL (Fig. 2)
CAUTION
Be sure to switch OFF and disconnect the attachment
plug from the receptacle to avoid a serious accident.
1. Assembling (Fig. 2)
(1) Turn the disc grinder upside down so that the spindle
is facing upward.
(2) Align the across fl ats of the wheel washer with the
notched part of the spindle, then attach them.
(3) Fit the protuberance of the depressed center wheel
onto the wheel washer.
(4) Screw the wheel nut onto the spindle.
(5) While pushing the push button with one hand, lock
the spindle by turning the depressed center wheel
slowly with the other hand.
Tighten the wheel nut by using the supplied wrench
as shown in Fig. 2.
2. Disassembling
Follow the above procedures in reverse.
CAUTION
○ Confi rm that the depressed center wheel is mounted
fi rmly.
○ Confi rm that the push button is disengaged by
pushing push button two or three times before
switching the power tool on.

MAINTENANCE AND INSPECTION

1. Inspecting the depressed center wheel
Ensure that the depressed center wheel is free of
cracks and surface defects.
2. Inspecting the mounting screws
Regularly inspect all mounting screws and ensure
that they are properly tightened. Should any of
the screws be loose, retighten them immediately.
Failure to do so could result in serious hazard.
3. Inspecting the carbon brushes (Fig. 3)
The motor employs carbon brushes which are
consumable parts. Since an excessively worn carbon
brush can result in motor trouble, replace the carbon
brushes with new ones having the same carbon
brush No. shown in the fi gure when it becomes
worn to or near the "wear limit". In addition, always
keep carbon brushes clean and ensue that they slide
freely within the brush holders.
4. Replacing carbon brushes (Fig. 4)
<Disassembly>
(1) Loosen the D4 tapping screw retaining the tail cover
and remove the tail cover.
(2) Use the auxiliary hexagonal wrench or small
screwdriver to pull up the edge of the spring that is
holding down the carbon brush. Remove the edge of
the spring toward the outside of the brush holder.
(3) Remove the end of the pig-tail on the carbon brush
from the terminal section of brush holder and then
remove the carbon brush from the brush holder.
<Assembly>
(1) Insert the end of the pig-tail of the carbon brush in
the terminal section of brush holder.
(2) Insert the carbon brush in the brush holder.
(3) Use the auxiliary hexagonal wrench or small
screwdriver to return the edge of the spring to the
head of the carbon brush.
(4) Mount the tail cover and tighten the D4 tapping
screw.
5. Maintenance of the motor
The motor unit winding is the very "heart" of the
power tool. Exercise due care to ensure the winding
does not become damaged and/or wet with oil or
water.
6. Service parts list
A: Item No.
B: Code No.
C: No. Used
D: Remarks
CAUTION
Repair, modifi cation and inspection of Hitachi Power
Tools must be carried out by a Hitachi Authorized
Service Center.
This Parts List will be helpful if presented with the
tool to the Hitachi Authorized Service Center when
requesting repair or other maintenance.
In the operation and maintenance of power tools, the
safety regulations and standards prescribed in each
country must be observed.
MODIFICATIONS
Hitachi Power Tools are constantly being improved
and modifi ed to incorporate the latest technological
advancements.
Accordingly, some parts (i.e. code numbers and/or
design) may be changed without prior notice.
NOTE
Due to HITACHI's continuing program of research and
development, the specifi cations herein are subject to
change without prior notice.
English
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