Volvo FM 2 Series Service Manual
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Volvo FM 2 Series Service Manual

Volvo FM 2 Series Service Manual

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20177893
www.cargeek.ir
Service Manual
D
www.cargeek.ir
Trucks
Wiring diagram
FM, FH, VERSION2
CHID A652195–
CHID B486535–
CHID E735697–
CHID CKD875563–
37
Group
Release 01

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  • Page 1 www.cargeek.ir Service Manual Trucks Group Release 01 Wiring diagram FM, FH, VERSION2 CHID A652195– CHID B486535– CHID E735697– CHID CKD875563– 20177893 www.cargeek.ir...
  • Page 2 Volvo Truck Corporation Göteborg, Sweden Order number: 20177893 © 07 Volvo Truck Corporation, Göteborg, Sweden All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Volvo Truck Corporation.
  • Page 3 www.cargeek.ir Contents Example of wiring diagram ..............2 Component wiring diagram index ............5 Component wiring diagrams ..............8 Illustrations index ................111 Illustrations ..................112 Fuses ....................209 Relays ....................211 Wiring harness illustration index ............. 213 Ground connections ................216 List of ground connections ..............
  • Page 4 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Example of wiring diagram Example of wiring diagram Component wiring diagram title, variant/subtitle and symbol. Coordinates (B 1). 30 Voltage battery, kl.30. 15 Voltage with starter key in drive position, kl.15. DR Voltage with starter key in drive position, preheat position and start position, kl.DR.
  • Page 5 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Example of wiring diagram The maximum of variants are drawn, think about that all wires and components are not standard for all markets or vehicle models. Switch. Relay. Conductor on circuit card. Connector MB terminal 9.
  • Page 6 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Example of wiring diagram Earth connection point 4, earth connection 1 and wire 2. Earth connection to circuit card. Earth connection without wire. Same splice can be drawn on several diagrams. The wire from the splice to the earth connection point will only be drawn and coded on one diagram.
  • Page 7 Tachograph in shelf ................. page 17 page 18 Dynafleet TIS-BAS/TIS-MED/TIS-HIGH ..........page 19 FMS Gateway ..................page 20 Volvo link (VERS-SAM) ................page 21 Toll collect ....................BZ RHD page 22 Toll collect ....................page 23 Engine interface D13B, EM-JPN07 ............
  • Page 8 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Component wiring diagram index page 46 EBS modulators ..................page 47 Air-suspension ..................FA RHD page 48 Air-suspension ..................page 49 Load indicator ..................page 50 Bogie lift A-ride ..................page 51 Bogie lift A-ride with axle load limiter ............
  • Page 9 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Component wiring diagram index page 84 Central locking, immobiliser ..............page 85 El. sunroof, cig. lighter, refrigerator ............page 86 12V power supply ................... page 87 SRS. Air-bag ................... page 88 Radio ...................... IU RHD page 89 Radio ......................
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  • Page 113 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Illustrations index Illustrations index Aerial ..................page 112 Battery cables ................ page 113 Cab/chassis interface ............page 116 ECU in cab ................page 118 Switches ................page 120 1000 Wiring harness, instruments ..........page 122 1006 Wiring harness, roof ..............
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  • Page 121 A77 Control unit TPM (Tyre pressure monitoring) MID 166 A94 Control unit FMS Gateway (Fleet Management System) MID 179 A102 Control unit Volvo Link MID 142 A109 Control unit GSECU (Gearshift ECU) MID 223 A125 Control unit TGW (Telematics Gateway)
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  • Page 194 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Illustrations T3016441 www.cargeek.ir...
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  • Page 196 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Illustrations T3019503 www.cargeek.ir...
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  • Page 199 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Illustrations T3016964 www.cargeek.ir...
  • Page 200 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Illustrations T3019692 www.cargeek.ir...
  • Page 201 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Illustrations T3018937 www.cargeek.ir...
  • Page 202 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Illustrations T3020575 www.cargeek.ir...
  • Page 203 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Illustrations T3020576 www.cargeek.ir...
  • Page 204 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Illustrations T3018417 www.cargeek.ir...
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  • Page 208 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Illustrations T3019694 www.cargeek.ir...
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  • Page 210 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Illustrations T3020635 www.cargeek.ir...
  • Page 211 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Fuses Fuses TPM (Tyre pressure F30 El. window winder, rhs ....(AC:3 B) Monitoring) (OA:2 A) F31 Main fuse for fuses 95–97 ..(AB:3 A) Luggage compartment F32 ECC climate unit ......(HG:0 A) lamp ........
  • Page 212 Group 37 Wiring diagram FM, FH, NH12 Fuses F61 Foldable rear view mirror arm, (BY:2 A/ F76 ADR, D+ short circuit relay ..(AE:4 B) Japan, burglar alarm, Volvo link .. IF:0 A) F89 Tachograph ......... (AB:4 D) F62 Free ..........(ME:0 A) (1435) F63 Alcolock system ......
  • Page 213 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Relays Relays T3019696 www.cargeek.ir...
  • Page 214 ....(FK:2 C) K54 Relay, 12V ABS Trailer ....(CP:2 D) K16 Relay, bogie lift, A-ride, with axle K58 Relay, speed limiter, Volvo link ..(BY:3 B) load limiter ........(FK:1 C) K59 Relay, engine shut off, Volvo link...
  • Page 215 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Wiring harness illustration index Wiring harness illustration index 1000 Wiring harness, instruments ..........page 122 1006 Wiring harness, roof .............. page 132 1007 Wiring harness, floor .............. page 137 1018 Wiring harness, air conditioning ..........page 147 1030 Wiring harness, engine ............
  • Page 216 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Wiring harness illustration index T3020577 www.cargeek.ir...
  • Page 217 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Wiring harness illustration index T3020578 www.cargeek.ir...
  • Page 218 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Ground connections Ground connections T3020579 www.cargeek.ir...
  • Page 219 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Ground connections T3020580 www.cargeek.ir...
  • Page 220 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Ground connections List of ground connections (IR:1 E) 4.1_3 (KI:1 E) 5.12_1 (CJ:0 D) 1.1_A (IR:1 E) 4.1_4 (GL:1 D) 5.12_2 (CJ:0 D) 1.2_A (BA:2 E) 4.1_4 (IH:1 E) 5.13 (AA:0 D) 1.2_B (IS:0 E) 4.1_5...
  • Page 221 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 List of connectors List of connectors ADR1:1 (AE:1 C) BAB:18 (XB:1 D) BN:16 (FG:1 C) ADR1:2 (AE:1 C) BB1:1 (AE:1 A) BN:17 (FA:1 D) ADR2:1 (AE:1 C) BB1:2 (AE:0 D) BN:18 (FA:1 D) ADR2:2 (AE:1 C) BB1:3...
  • Page 222 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 List of connectors CC/CJ:5 (IX:2 A) CFC:14 (DI RHD:1 C) CLB:4 (DC:2 D) CFA:1 (EE RHD:0 C) CFC:15 (DI RHD:1 C) CLB:5 (DC:0 B) CFA:1 (EO RHD:3 C) CFC:16 (DI RHD:1 C) CLB:5 (XB:2 E) CFA:2...
  • Page 223 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 List of connectors CLF:7 (IR:0 C) CLH:18 (FG:1 C) CLR:14 (IV:1 B) CLF:8 (IR:0 C) CLH:19 (FG:1 C) CLR:15 (IV:1 B) CLF:9 (IR:0 C) CLH:20 (FA:3 C) CLR:16 (IV:1 B) CLF:10 (DC:1 B) CLH:21 (FA:3 D) CLR:17...
  • Page 224 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 List of connectors CUB/TACH:17 (GC:3 B) CUH:2 (BE:0 D) E27:6 (GF:3 C) CUB/TACH:18 (IH:3 A) CUH:3 (BE:0 D) E27:7 (GF:3 C) CUB:1 (BN:1 B) CUH:4 (BE:0 D) E27_1:1 (GF:0 C) CUB:2 (BN:3 C) CUH:5 (IH:0 B) E27_1:2...
  • Page 225 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 List of connectors EQ_A:3 (EO:4 B) FE2:3 (NU:0 B) IDA_C:1 (GL:2 B) EQ_A:4 (EO:4 C) FL:1 (GA:2 D) IDA_D:1 (GL:3 A) EXT:1 (HZ:1 B) FL:2 (GA:2 C) IDB:1 (GL:1 D) EXT:2 (HZ:1 B) FL:3 (GA:2 C) IDB_2:1...
  • Page 226 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 List of connectors MB:16 (BA:0 C) PH_1:5 (HM:2 B) PS:18 (DI:1 C) MC:1 (EO:0 D) PH_1:6 (HM:2 C) PS:19 (DI:1 C) MC:2 (EO:1 D) PH_1:7 (HM:2 D) PS:20 (DI:1 C) MC:3 (EO:1 D) PH_1:8 (HM:0 D) PS:21...
  • Page 227 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 List of connectors RA:9 (GC:2 B) RP:7 (DI:2 C) SS:4 (BE:2 E) RA:10 (GC:2 B) RP:8 (DI:2 B) ST:1 (GG:4 B) RA:10 (GC RHD:2 C) RP:9 (DI:2 B) ST:1 (GK:3 A) RA:11 (GC:2 B) RP_2:1 (DI RHD:2 D)
  • Page 228 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 List of connectors SW_3:7 (EE RHD:2 D) SX_2:7 (GR:3 B) TC:6 (BZ:1 B) SW_3:8 (EE RHD:2 D) SX_2:8 (GR:3 B) TC:7 (BZ:1 B) SW_3:9 (EE RHD:4 D) SX_2:10 (GR:0 B) TCO:1 (BZ:0 B) SW_3:10 (EE RHD:3 D) SX_2:11...
  • Page 229 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 List of connectors X02_3:2 (GR:2 E) X04_2:6 (GH:3 D) X63:4 (GR:0 E) X02_3:3 (GR:2 E) X04_2:7 (GH:3 D) X63:5 (GR:0 E) X02_3:4 (GR:2 E) X05:1 (GG:3 E) X63:6 (GR:0 E) X02_3:5 (GR:2 E) X05:2 (GG:2 E) X63:7A...
  • Page 230 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 List of connectors XD:10 (OA:1 D) XJ:15 (BA:0 B) XL:12 (BA:1 B) XD:11 (AA:2 C) XJ:16 (IH:2 B) XL:13 (DQ:0 B) XD:12 (NC:0 C) XJ:17 (IH:1 B) XL:14 (DU:1 B) XD:12 (NU:2 D) XJ:18 (IH:2 B) XL:15...
  • Page 231 A06R El. adjustable seat (IA:0 B) (1007B) Control unit, Roof cooler (HZ:1 B) (1018) Radio (IU:0 B/IU RHD:0 C) (1000) A102 Control unit, Volvo Link (VERS-SAM) (BY:1 C) Telephone (IX:0 C) (1000) (1000) CD player (IU:3 B) A106 Fuse holder, 3–fuses, not mainswitch dependent...
  • Page 232 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 List of components B16B Sensor, wheel speed, rhs. 1:st driven rear axle Sensor, air pressure, suspension bellows, rhs. rear (EP:1 D/EP:2 D) (1086) (FA:1 D) (1072) Sensor, wheel speed, lhs. 2:nd driven rear axle Sensor, indoor temperature (HG:1 B) (1000) (EF:2 D/EP:1 D) (1086) B60DD...
  • Page 233 E11R_R Lamp, side marker light (GC:3 D) (1077) Alternator (AA:3 D) (1025) E11R_W Lamp, side marker light (GC:3 D) (1077) Battery, backup Volvo Link (VERS-SAM) (BY:0 C) E12L Lamp, roof position light (GA:4 C) (1006A) (1000) E12R Lamp, roof position light (GA:1 C) (1006A)
  • Page 234 Stalk switch, windscreen wiper, selector type (BI:3 Relay, speed limiter, Volvo link (BY:3 B) (1000) B/GM:3 B) (1000) Relay, engine shut off, Volvo link (BY:4 B) (1000) Switch, engine brake, selector type (BA:3 B) (1000) Relay, trailer lock, Volvo link (BY:3 D) (1000)
  • Page 235 S165 Switch, Volvo Action Service, (VERS-SAM) (BY:2 Position switch, low split indicator, NO. (BI:1 D) B) (1000) (1494) S166 Switch, panic alarm, Volvo link, (VERS-SAM) (BY:3 S48A Pressure switch, brake light, NO. (ABS/UABS) B) (1000) (GB:3 B) (1401) S169 Switch, battery main switch (AB:2 C) (1435) S48B Pressure switch, brake light, NO.
  • Page 236 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 List of components X07B Socket, 12V (IR:1 D) (1000) Solenoid valve, slow clutch disengage (DE:2 D) Contact reel, air bag (IS:0 C) (1000) Solenoid valve, fast clutch disengage (DE:3 D) Slip contact, horn (GQ:1 C) (1000) Solenoid valve, fast clutch engage (DE:3 D) B+ pass through, cab (AC:0 B) (1000) Solenoid valve unit, level control, air suspension...
  • Page 237 ABS ..... Antilock brake system EM-JPN07 ... Emission control Japan community 2007 ACC ..... Adaptive cruise control ENG-VE9 ..... Volvo engine 9 litre ACU ..... Alarm control unit ENG-VE13 ... Volvo engine 13 litre ADR-BAS1/ ADR adaptation, 1 switch ENG-VE16 ...
  • Page 238 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Abbreviations R ......Right TECU ....Transmission electronic control unit RAD-A4 ....4x2, air spring, 4bellows TIS-BAS ....Transport information system, RADD-A8 ..... 6x4, air spring, 8 bellows Logger and Positioning RADT-A8 ..... 6x2, air spring, 8 bellows, tag TIS-HIGH .....
  • Page 239 www.cargeek.ir Group 37 Wiring diagram FM, FH, NH12 Cable colour code Cable colour code BL ....Blue SB ....Black BN ....Brown VO ....Violet GN ..... Green W ....White GR ..... Grey Y ....Yellow OR ..... Orange Note: If a wire have two colours, this is written out like the P ....
  • Page 240 If you have any comments or suggestions, make a copy of this page, write down your comments and send them to us, either via telefax or mailing directly to the address listed below. From Volvo Parts Corporation ............... Dept. Technical Support Center 31450 ...............
  • Page 241 www.cargeek.ir www.cargeek.ir...
  • Page 242 Volvo Truck Corporation Göteborg, Sweden 20177893 English 2500.9.2007 Printed in Sweden www.cargeek.ir...

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