Nibe PELLUX 100 Installation And Maintenance Instructions Manual
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Nibe PELLUX 100 Installation And Maintenance Instructions Manual

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MOS GB 1411-1
INSTALLATION AND MAINTENANCE INSTRUCTIONS
PELLUX 100
PELLUX 100
331139

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Summary of Contents for Nibe PELLUX 100

  • Page 1 MOS GB 1411-1 INSTALLATION AND MAINTENANCE INSTRUCTIONS PELLUX 100 PELLUX 100 331139...

  • Page 3: Table Of Contents

    Component positions For the Installer Boiler Burner General information for the installer Electrical components Boiler room Dimensions and location coordinates Chimney Pellets Technical specifications Connection Enclosed kit Pipe connections Accessories Electrical connections Item register Connection Internal fuse protection PELLUX 100...
  • Page 4 General General Thank you for relying on us to supply your boiler and congratulations on choosing PELLUX 100, a high quality pellet boiler with a long service life. In order to get the ultimate benefit from your PELLUX 100 you should read through these Installation and Maintenance Instructions.

  • Page 5: For Home Owners

    The boiler is equipped with automatic charging to charge the normal maintenance. an external water heater. PELLUX 100 has a top connection and is equipped with The external circulation pump starts when the temperature automatic charging for preparation of domestic hot water.

  • Page 6: Front Panel

    NOTE Enter. Press Enter to: The boiler does not switch off! open the menu that you have up at present. It is only the control computer that is change to entered value. switched off. confirm an alarm. PELLUX 100...

  • Page 7: Start And Stop

    5 times. If no flames are registered after 5 attempts an alarm is given and the firing up attempt is stopped. PELLUX 100...

  • Page 8: Control

    Heating program Hot water program This is the menu that appears when PELLUX 100 is in its normal/start position. The menu displays boiler status, set temperature for the boiler and its current temperature. It is also possible to see the date, time, whether the control...
  • Page 9 Here you can temporarily allow the boiler to heat the hot water to a comfortable temper- Heat Now ature regardless of the settings. NOTE This is an accessory and only works if connected and all settings made in the control computer. PELLUX 100...
  • Page 10 Manual start of fuel feed from the pellet hopper. FEED FUEL After filling an empty pellet hopper this function must be used until the fuel starts to come out of the fire proof hose from the pellet auger. PELLUX 100...

  • Page 11: Heating Settings General

    Go to the central heating menu for setting different tem- peratures, settings are made under both settings and ser- vice. See Setting the control computer page 20 for instruc- tions NOTE Wait one day between settings so that the temperat- ures have time to stabilise. PELLUX 100...

  • Page 12: Dealing With Malfunctions And Maintenance General

    This is to prevent soot from entering the boiler room when the chimney is swept. After sweep- ing the hatch must be unlocked again. For more instruc- tions see the sweeping chapter page 7. PELLUX 100...

  • Page 13: Causes And Actions In Event Of Malfunctions

    Low room temperature Incorrectly set shunt valve (when manually shunting). The product's serial number should always be stated with all correspondence with NIBE. Tripped temperature limiter. It may have tripped during transportation. 069 _ _ _ _ _ _ _ _ _ _ _ _ _ _ Air in the boiler or radiator system.

  • Page 14: For The Installer

    Closed or throttled filler valve for the hot water heater. The hot water temperature is set at too low a value. NOTE A tripped temperature limiter is a warning, if it occurs more than once an installer must be called. PELLUX 100...

  • Page 15: General Information For The Installer Boiler Room

    Pellets must be stored in a dry and clean area. NOTE The pipe system must be flushed before the boiler is connected so that any residual contaminants will not damage the components. PELLUX 100...

  • Page 16: Pipe Connections

    This shows the outline diagram for pipe installation when one has a water heater, buffer tank or buffer tank with solar heating . PELLUX 100 standard installation PELLUX 100 with buffer PELLUX 100 with buffer and solar heating PELLUX 100...

  • Page 17: Electrical Connections Connection

    Remember to install a terminator at the end of the CAN-bus to prevent an echo. PELLUX 100 must be installed via an isolator switch with a minimum breaking gap of 3 mm. There must be a terminator on the CAN bus even if only one module is connected to it.

  • Page 18: Pellux

    Control of turbulator cleaning AO2, N Pellet screw AO3, N1 Charge pump Connected to water heater or accumulator AO4, N Neutral conductor Protective earth Jumper Must be on the module in order for the burner to work IN8, GND PELLUX 100...

  • Page 19: Connection Burner

    96.36 1.71 55.05 1.29 32.56 0.89 19.87 0.52 12.49 0.17 10.00 0.00 8.059 0.16 5.330 0.47 3.606 0.77 2.490 1.05 1.753 1.31 1.256 1.57 0.9154 1.81 0.6773 2.04 0.5083 2.26 0.3866 2.47 0.2977 2.67 PELLUX 100...

  • Page 20: Installing The Boiler Burner

    Pellet hopper and pellet screw 2. Install the pellet screw in the opened hole and to the PELLUX 100 fuel is fed from a pellet hopper of an external feed pipe in the bottom of the pellet hopper. pellet screw. The pellet screw should be inclined at a rising 3.

  • Page 21: Draft Limiter

    Upon delivery, the hatch is set at 10 Pa. At the correct setting, the hatch must open smoothly and evenly when the burner is not in operation. Lock screws PELLUX 100...

  • Page 22: Setting The Control Computer

    4. Press Enter to access the menu for the selected section. Circuit No: 1 Kitchen 5. Using the Up and Down arrows scroll to the service menu. CH 1 20:54 6. Click Enter to open the service menu, see instructions on page 23 for logging in. SERVICE PELLUX 100...
  • Page 23 15. Using the Up and Down arrows scroll to: Outdoor temperature TURNED OFF 20:54 sensor. 16. Press Enter to open the outdoor temperature sensor menu. Number of HW circuits 17. Set the outdoor temperature sensor to Yes. Number of buffers Outside temp. sensor PELLUX 100...

  • Page 24: Default Setting Burner

    Supply max (100%) Power min (FL2) Power max (FL2) Modulation type Photocell Fuel weight 12 gr Heating value Amount of oxygen min (30%) Amount of oxygen max (100%) Start dose 50 seconds Sweeping period 180 minutes Sweeping cycles PELLUX 100...

  • Page 25: Service Menus

    4. Scroll using the Up and Down arrows. Boiler temp. set 65.3 Set temperature 5. When you get to a menu you wish to use, for example Settings, Settings click Enter to open that menu. 6. Scroll to the Service menu using the Down arrow. PELLUX 100...
  • Page 26 Main menu 1 - Main menu 1.1 - Central heating 1.2 - Hot Water* 1.3 - Buffer* 1.4 - Boiler 1.5 - Settings 1.6 - BURNER 1.7 - Alarms 1.8 - SOLAR* 1.9 - INFO *Accessory needed. PELLUX 100...
  • Page 27 1.1.1.4.12 - CH temp for 0 °C 50 °C 1.1.1.4.13 - CH temp for 10 °C 40 °C 1.1.1.4.14 - CH temp. corr. factor 1.1.1.4.15 - STATE 1.1.1.4.16 - Manual Tch 1.1.1.4.17 - Room temp. sensor 1.1.1.4.18 - CH temp. sensor 1.1.1.4.19 - Permanent pump PELLUX 100...
  • Page 28 1.2.1.4 - SERVICE - Password 1.2.1.4.1 - Source delta 1.2.1.4.2 - Source 1.2.1.4.3 - Temperature MAX 1.2.1.4.4 - Delta MIN temp. 1.2.1.4.5 - Pump test 1.2.1.4.6 - Circ. name *This is an accessory and must be activated to work. PELLUX 100...
  • Page 29 1.4.3.4 - MIN return temp. 1.4.3.5 - RETURN mixer time 1.4.3.6 - Boiler pump test 1.4.3.7 - Return mixer test 1.4.3.8 - Heat Ex. clean begin t. 1.4.3.9 - Heat Ex. clean end time 1.4.3.10 - HeatEx. clean. out.test PELLUX 100...
  • Page 30 1.5.4.2.1 - Number of CH circuits 1.5.4.2.2 - Number of HW circuits 1.5.4.2.3 - Number of buffers 1.5.4.2.4 - Outside temp. sensor 1.5.4.2.5 - Return temp. sensor 1.5.4.2.6 - SOLAR 1.5.4.3 - RESTORE FACTORY SET- TINGS 1.5.4.3.1 - Save changes? YES/NO PELLUX 100...
  • Page 31 1.6.1.14 - Lambda control 1.6.1.15 - Oxygen MIN (30%) 1.6.1.16 - Oxygen MAX (100%) 1.6.1.17 - Fuel pre-dose 1.6.1.18 - Cleaning period 1.6.1.19 - Cleaning cycles 1.6.1.20 - Exhaust fan 1.6.1.21 - Grid cleaning test 1.6.1.22 - Grid silent cleaning PELLUX 100...
  • Page 32 1.8.3.5 - Solar alarm temp MAX 1.8.3.6 - Solar alarm temp min 1.8.3.7 - Solar pump test *This is an accessory and must be activated to work. Information 1.9 - INFO 1.9.1 - Overview with information about the control computer PELLUX 100...
  • Page 33 44.1˚C measured outdoor temperature. -7.5˚C when the valve last operated. preset temperature of the heat source. valve mode. indication of whether the pump is operating or not. PELLUX 100...
  • Page 34 Starts the mixing valve servo motor regardless of other set- tings. Circuit name States the name of the heat- ing circuit. Flow temperature -20 °C 80 °C Flow temperature -0 °C 80 °C Flow temperature 10 °C 80 °C PELLUX 100...
  • Page 35 Both by name and number. 45.0 set value for the hot water. measured value for the hot water. source for preset temperatures. indication of whether the pump is operating or not. PELLUX 100...
  • Page 36 Pump test Starts the circulation pump regardless of other settings. Circ. name States the name of the hot water circuit. For setting schedule see page 43. PELLUX 100...
  • Page 37 5. Make your selection using Enter, in this case Operating mode. STATE 6. Here you can now see: 20:54 TURNED OFF state. number of hours since the boiler last updated the informa- tion. time. boiler temperature over the last two hours. burner output in %. average output. PELLUX 100...
  • Page 38 HWX cleaning start t. 15 Setting for what times the heat exchanger is to be HWX cleaning stop t. XX cleaned. Test Cleaning HWX Test operation of the heat ex- changer cleaning. For schedule setting see page Set time. PELLUX 100...
  • Page 39 TURNED OFF 12:05 12:0 2. Scroll using the Up or Down arrows. 33.3 3. When you come to the settings menu, press Enter to access Settings the menu to select which values you wish to set or check. PELLUX 100...
  • Page 40 Determines how many hot water circuits are connected to the system. Number ac.tanks Determines how many buffer tanks are connected to the system. Outside temperature sensor Determines if the system has an external temperature sensor or not. (module 0) PELLUX 100...
  • Page 41 %. 11.5 kg total fuel consumption. present fuel consumption. 4.3 kg/h 4.6 kW present burner effect in kW. oxygen content in the flue gases. brightness of flames. fan output. time to fill the fuel reservoir. PELLUX 100...
  • Page 42 1 hour. Fuel calorific value Calorific value of burnt fuel (kWh/kg). Lambda control The lambda sensor determines if the control computer must change any control values in relation to the amount of oxygen in the flue gas. PELLUX 100...
  • Page 43 Open circuit in the burner sensor. Damage to the burner sensor. Damage to the bridging. Overheating the boiler. The boiler temperature has exceeded the highest permitted value. Processor reset. Damage to the control computer. Power failure. Temperature limiter Communication with module 0. PELLUX 100...
  • Page 44 Short circuit in the hot water sensor. Open circuit in the hot water sensor. Short circuit in the room heating sensor. Open circuit in the room heating sensor. Extinguishing fault. Communication with lambda module. Over heating solar panels. Frost damage solar panels. PELLUX 100...
  • Page 45 19. Follow points 6 to 18 until you have programmed all the days that you want. 20. When the last day that you want to program starts to flash again you have completed the programming. PELLUX 100...
  • Page 46 All connected accessories must go via an extra module. To Switch 1 has a value of 1, switch 2 has a value of 2 and connect all accessories available for Pellux 100, seven extra switch 3 has a value of 4, which means, to give a module modules are required.
  • Page 47 IN7 - not connected. AO4 - not connected Earth. IN8 - not connected. IN9 - not connected. Earth. IN10 - not connected. IN11 - Outdoor sensor common to all modules connected to module 0. Earth. IN12 - not connected. PELLUX 100...
  • Page 48 Activating the accumulator tank Step Menu 1. In the start menu, press Enter to open the extended menu. TURNED OFF 12:05 12:0 2. Scroll using the Up or Down arrows. 33.3 PELLUX 100...
  • Page 49 Module 4 Module 5 Module 6 9. Return to the settings menu's service section. Settings 20:54 SERVICE 10. Find the system settings menu using the Up and Down arrows TURNED OFF 20:54 and open it using Enter. System configuration PELLUX 100...
  • Page 50 34.4 setting for how the buffer tank should work. measured value of the return water from the buffer tank. preset temperature of the heat source. indication of whether the pump is operating or not. PELLUX 100...
  • Page 51 Check if the upper buffer tank ature temperature is set manually or automatically. Automatic settings are de- pendent on the demand from other units that require hot water from the buffer tank. For setting schedule see page 43. PELLUX 100...
  • Page 52 Settings 20:54 SERVICE 7. Select the Control menu. TURNED OFF 20:54 Module configuration 8. Find module 5 using the Up or Down arrow and set it to Yes. TURNED OFF 20:54 Module 4 Module 5 Module 6 ¤ PELLUX 100...
  • Page 53 12:05 12:0 2. Scroll using the Up or Down arrows. 33.3 3. When you come to the solar panels menu, press Enter to access SOLAR the menu and then select which section you wish to set or check. PELLUX 100...
  • Page 54 P=638W output currently supplied by the solar panels. F=4.0l/min flow rate in the solar panels l/min. solar panels temperature T1. solar panels temperature T2. solar panels temperature T3. indication of whether the pump is operating or not. PELLUX 100...
  • Page 55 When the min tem- perature is not reached pro- cesses are started to protect the heat exchanger and an alarm is activated. Test solar panel pump Starts the solar heating circula- tion pump, regardless of other settings. PELLUX 100...
  • Page 56 Settings 20:54 SERVICE 6. Select Module configuration menu TURNED OFF 20:54 Module configuration 7. Find Lambda module menu using the Up or Down arrow and TURNED OFF 20:54 set it to Yes. Module 6 Module 7 Modul Lambda PELLUX 100...
  • Page 57 9. Find Lambda control menu using the Up or Down arrow and BURNER 20:54 set it to Yes. Test fuel mass Fuel calorific value Lambda control 10. The lambda sensor is now active and controls the control computer. PELLUX 100...

  • Page 58: Resetting Temperature Limiter

    4. The front panel is held in place by catches. Pull the panel to- wards you and take care not to damage the cables connected to it. 5. Press in the button on the left side of the temperature limiter seen from the front. Reset button PELLUX 100...
  • Page 59 1. Disconnect the power supply to the boiler. 2. Remove the 4 screws holding the protective panel in position. 3. Press in the metal catch on the temperature limiter. 4. Reinstall the protective panels. 5. Connect the power supply again. 6. Start the control computer. PELLUX 100...

  • Page 60: Sweeping

    This is to prevent soot from entering the boiler room when the chimney is swept. After sweep- ing, the hatch must be relocked. PELLUX 100 swept by pulling through the channels in the boiler's convection section with the supplied soot brush and vacuuming the hearth.
  • Page 61 10. Check the condition of the fireproof hose between the burner and the pellet hopper. 11. Start the fuel feed to fill the pellet screw and the fire- proof hose with fuel as far as the burner. 12. Set the burner. PELLUX 100...

  • Page 62: Electrical Circuit Diagram Boiler

    For the Installer Electrical circuit diagram Electrical circuit diagram Boiler PELLUX 100...

  • Page 63: Burner

    For the Installer Electrical circuit diagram Burner PELLUX 100...

  • Page 64: Component Positions Boiler

    Hearth Soot box Ceramic insert Ash box Burner 10 A miniature circuit breaker (MCB) Soot hatch Expansion connection or supply line (G25) Control computer Main switch Lead-in for electrical cable to burner Inspection glass to check burner flame PELLUX 100...

  • Page 65: Burner

    For the Installer Component positions Burner List of components burner Ignition pod Grid Glow coil Door frame switch Connection, power supply pellet screw Connection, power supply Connection, control computer Fan motor Photocell Temperature limiter Feed pipe Cover PELLUX 100...

  • Page 66: Electrical Components

    1. Main switch boiler 8. Capacitor 2. Control computer 9. Connection terminal for sweeping motor 3. Current and control cable to burner 10. Connection terminal main current 4. Door sensor 11. Cable gland 5. Motor control module 12. CAN-bus module PELLUX 100...

  • Page 67: Dimensions And Location Coordinates

    For the Installer Dimensions and location coordinates Dimensions and location coordinates ø 133 R25(x3) PELLUX 100...

  • Page 68: Technical Specifications

    Pellet store capacity and opening dimension. 300 l, 469 x 553 mm (Part no. 634533) Pellet store capacity and opening dimension. 500 litres 469 x 1000 mm (Part no. 634532) Fuel type Wood pellets Size 6 - 10 mm Moisture <10% PELLUX 100...

  • Page 69: Enclosed Kit

    Installation and Maintenance Instructions Wing nut M8 Draft limiter with gasket kit Angled flue pipe (vertical flue pipe supplied by special order) Adapter for angle flue Soot brush with shaft Tapping valve Outdoor temperature sensor Plug (R6) 1/8" Plug 3/8" PELLUX 100...
  • Page 70 Part no. 618 905 Length without collar: 750 mm Pellet screw 2.5 m. Part no. 08 98 50 Part no 618 906 Flue extension for angled pipe Dim ext.: 180 x 123 mm Length: 750 mm Part no 08 97 32 PELLUX 100...

  • Page 71: Item Register

    For the Installer, 12, 18 Helping the external circulation pump to start, 11 Accessories, 68 High room temperature, 11 Component locations, 62 Low room temperature, 11 Boiler, 62 Resetting temperature limiter, 11 Burner, 63 Default setting burner , 22 Electrical components, 64 PELLUX 100...
  • Page 72 Hot water heating, 3 Activation solar heating, 50 Service settings solar heating, 53 Solar heating menu, 51 Installing heating boiler Solar heating settings, 53 Burner, 18 Start and stop, 5 Default setting burner , 22 Draft limiter, 19 PELLUX 100...
  • Page 73 Sweeping description, 58 Sweeping description, 58 System description, 3 Area of use, 3 Heating, 3 Hot water heating, 3 Product description, 3 System diagram, 3 System diagram, 3 Technical Data, 66 Wiring diagram Annual maintenance, 60 Boiler, 60 Burner, 61 PELLUX 100...
  • Page 74 PELLUX 100...
  • Page 76 Puh: 09-274 697 0 Fax: 09-274 697 40 E-mail: info@nibe.fi www.nibe.fi AIT France, 10 rue des Moines, 67500 Haguenau Tel : 03 88 06 24 10 Fax : 03 88 06 90 15 E-mail: info@nibe.fr www.nibe.fr NIBE Energy Systems Ltd, 3C Broom Business Park, Bridge Way, Chesterfield S41 9QG Tel: 0845 095 1200 Fax: 0845 095 1201 E-mail: info@nibe.co.uk www.nibe.co.uk...

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