Jorc 3623 U3 Quick Start Manual

SAFETY AND PROPER USAGE

To ensure safe and enduring performance of this product, you must comply strictly with the instructions enclosed herein.
Non-compliance with instructions or improper handling of the product will void your warranty! Usage of this product in
conditions not specified in this manual or in contrary to the instructions hereby provided is considered IMPROPER. The
manufacturer will not be held liable for any damages resulting from improper use of the product.
SAFETY & WARNING INSTRUCTIONS
- Observe valid and generally accepted safety rules when planning, installing and using this product.
- Take proper measures to prevent unintentional operation of the product or damage to it.
- Do not attempt to disassemble this product or lines in the system while they are under pressure.
- Always depressurize the compressed air system before working on the system.
It is important that personnel use safe working practices and observe all regulations and legal requirements for safety
when operating this product. When handling, operating or carrying out maintenance on this product, personnel must
employ safe engineering practices and observe all local health & safety requirements & regulations. International users
refer to regulations that prevail within the country of installation. Most accidents, which occur during the operation and
maintenance of machinery, are the result of failure to observe basic safety rules or precautions. An accident can often be
avoided by recognizing a situation that is potentially dangerous. Improper operation or maintenance of this product could
be dangerous and result in an accident causing injury or death. The manufacturer cannot anticipate every possible
circumstance, which may represent a potential hazard. The WARNINGS in this manual cover the most common potential
hazards and are therefore not all-inclusive. If the user employs an operating procedure, an item of equipment or a method
of working which is not specifically recommended by the manufacturer he must ensure that the product will not be
damaged or made unsafe and that there is no risk to persons or property.
NEVER CHANGE ORIGINAL COMPONENTS WITH ALTERNATIVES
WARNING
This product can expose you to chemicals
including lead, which is known to the State of California to cause
cancer and/or birth defects or other reproductive harm. For more
information, go to www.P65Warnings.ca.gov
1.1 1.2
1.4(a) 1.4(b)
1.6

TECHNICAL SPECIFICATIONS

Maximum filter capacity
Voltage
Maximum drainage capacity U3/U4 Version
Pressure range
Medium temperature
Ambient temperature
Valve type
Valve orifice
Valve seals
Inlet connection
Outlet connection
Power connector
Inlet height
Test feature
Serviceable valve
Integrated mesh strainer
Housing material
Environmental protection
Alarm feature type U3 & U4
Contact output switch (voltage free)
Alarm feature specification

EXPLODED VIEW

Connector screw (2x)
Screw gasket (2x)
Connector (2x)
Connector gasket (2x)
Electronics compartment
(with attached Earth cable)
1. Valve shaft
1. Valve spring small
Screw + knurled washer
1. Valve spring large
1. Electronics compartment gasket
1. Valve plunger
Housing bottom part
Outlet nipple
1.3(a) 1.3(b)
PSI
1.5
1.7 1.8
3500 CFM
See side of unit
176 gallons per hour at 230 psi (16 bar)
665 litres per hour at 230 psi (16 bar)
0 – 16 bar 0 – 230 psi
1 – 50 °C 34 – 122 °F
1 – 50 °C 34 – 122 °F
2/2 way, direct acting
4 mm
FPM
1/2" (BSP or NPT), 3 inlet options
1/4" with hose connector
DIN 43650-B
4.5" (top) and 2.9" & 0.6" (side)
Yes
Yes
Yes
Corrosion resistant aluminium, EP coating
IP65 (NEMA4)
U3 = Normally open contacts, closed when in alarm phase. LED on the
drain is OFF when in operation and ON when in alarm mode.
U4 = Normally closed contacts, open when in alarm phase. LED on the
drain is OFF when in operation and ON when in alarm mode.
Max. 230VAC, max 4A, 1000VA or 200VDC, 100W and min 5VDC, 100mA
Sensor module screw (4x)
Sensor module
Sensor module O-ring small 1.
Sensor module O-ring large
Sensor module O-ring middle
Housing bolt (4x)
Housing bolt Washer (4x)
Housing top part
Housing gasket 1.
Inlet plug (2x)
Strainer

INSTALLATION INSTRUCTIONS

Before installing this product, make sure it complies with your request and that it suits your application!
1.1 Unpack the unit and visually inspect for any transport damage incurred after leaving our factory.
1.2 Depressurise the system before installation or maintenance is carried out!
1.3a Top inlet connection: If you choose to use the top inlet, locate a suitable condensate draining point in
your compressed air system and connect your drain as illustrated. The use of a ball valve is advisable.
1.3b Top inlet connection: Connect the outlet to an Oil/Water-Separator. We advise to use the nipple supplied
with your drain. If it is necessary to use an alternative nipple, make sure it is of the correct thread (1/4" BSP). Do
not over tighten!
1.4a Side inlet connection: If you choose to use the side inlet, locate a suitable condensate draining point in
your compressed air system and connect your drain as illustrated.
The use of a ball valve is advisable. The use of a venting line may be required.
1.4b Side inlet connection: Connect the outlet to an Oil/Water separator. We advise to use the nipple supplied
with your drain. If it is necessary to use an alternative nipple, make sure it is of the correct thread (1/4" BSP). Do
L N
not over tighten!
1.5 Power cable connection: Unscrew the connector screw and remove the cap from the connector to connect
your power cable as illustrated. Replace the power connector, tighten the connector screw (Max. torque 1Nm)
and turn on the power supply. Make sure the gasket is secured properly to ensure IP65(NEMA4) rating.
- If your drain is pre-wired, go to step 1.6.
1.6 Slowly open the ball valve to restore normal system pressure.
1.7 Press and hold down the TEST button to check the valve function.
A purging sound must be heard.
1.8 Your drain is ready for operation!
Note: Clean the strainer periodically to avoid possible blocking causes by rust and/or debris.
Note: Check the valve function periodically. A purging sound must be heard.
DIMENSIONS (inches)

DISPLAY

REPLACEMENT PARTS

Description
1. Service kit
3623 U3 & U4
Part No.
34000