TR-Electronic CE-100 Series User Manual

TR-Electronic CE-100 Series User Manual

Absolute rotary encoder with profibus-dp interface.
Table of Contents

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Software/Support CD: 490-01001
- Soft-No.: 490-00406

User Manual

Single-Turn / Multi-Turn
Absolute rotary encoder series CE-65 / CE-100 with PROFIBUS-DP interface
• Additional safety instructions
• Installation
• Commissioning
• Configuration / Parameterization
• Troubleshooting / Diagnostic options
Rotary
Linear Encoders
Encoders
CE-65
Motion
CE-100
System
4.00+ / WIU00001

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Summary of Contents for TR-Electronic CE-100 Series

  • Page 1: User Manual

    Rotary System Linear Encoders Motion Encoders CE-65 CE-100 • Software/Support CD: 490-01001 - Soft-No.: 490-00406 4.00+ / WIU00001 User Manual Single-Turn / Multi-Turn Absolute rotary encoder series CE-65 / CE-100 with PROFIBUS-DP interface • Additional safety instructions • Installation • Commissioning •...
  • Page 2 SIEMENS corporation. PROFIBUS-DP and the PROFIBUS logo are registered trademarks of the Profibus User Organization (PNO) © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 2 of 45 TR - ECE - BA - GB - 0009 - 08...
  • Page 3: Table Of Contents

    3.8.2.7 Revolutions numerator hi and revolutions numerator lo ................23 3.8.2.8 Revolutions denominator..........................24 3.8.2.9 Code SSI interface: ............................24 © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08...
  • Page 4 4.3 Other faults ............................44 5 Appendix ..............................45 5.1 New in firmware versions 4.x opposite 3.x ..................45 © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 4 of 45 TR - ECE - BA - GB - 0009 - 08...
  • Page 5: Revision Index

    Validity of this manual also for the device CE-100 • General modifications 03/04/2010 © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08 Page 5 of 45...
  • Page 6: Basic Safety Instructions

    EC EMC Directive, the harmonized standards, European standards or the corresponding national standards. © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 6 of 45...
  • Page 7: General Risks When Using The Product

    The following areas of use are especially forbidden: • in environments where there is an explosive atmosphere • for medical purposes © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08...
  • Page 8: Warranty And Liability

    Repairs carried out autonomously. • Third party interference and Acts of God. © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 8 of 45 TR - ECE - BA - GB - 0009 - 08...
  • Page 9: Organizational Measures

    Verlag GmbH). • Define clear rules of responsibilities for the assembly, installation, start-up and operation. The obligation exists to provide supervision for trainee personnel ! © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010...
  • Page 10: Safety Information's

    If disposal has to be undertaken after the life span of the device, the respective applicable country-specific regulations are to be observed. © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 10 of 45...
  • Page 11: Transportation / Device Data

    The wrong packaging material can cause damage to the device during transportation. Storage Storage temperature: -30 to +80°C Store in a dry place. © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08...
  • Page 12: Technical Data

    Vibration loading (50-2000Hz): ......... 100 m/s ≤ Shock loading (11ms): ..........1000 m/s © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 12 of 45 TR - ECE - BA - GB - 0009 - 08 03/04/2010...
  • Page 13: Assembly

    Absolute encoder Machine Fig. 2 Coupling Absolute encoder Machine Clamping bracket © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08 Page 13 of 45...
  • Page 14: Connecting The Cable Screening To The Bus-Cap

    Terminal holder Part 3 Inner O-ring Part 4 Intermediate gland © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 14 of 45 TR - ECE - BA - GB - 0009 - 08 03/04/2010...
  • Page 15: Device Description / Start-Up

    3 - 99. If an invalid station address is set, the device will not start up and the LEDs will not be illuminated. © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010...
  • Page 16: Profibus - Interface

    In particular, the applicable EMC directive and the shielding and grounding guidelines must be observed! © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 16 of 45...
  • Page 17: Device Master File

    "New in firmware versions 4.x opposite 3.x", page 45. © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08...
  • Page 18: Configuration And Parameterization

    PROFIBUS, and only the code sequence can be changed. The encoder operates with the standard resolution specified on the rating plate. The diagnostic data are limited to 16 bytes. © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 18 of 45...
  • Page 19: Class 2 16-Bit Resolution, Identifier F0 (Hex)

    • Commissioning diagnostic control (on/off) • Measuring units per revolution • Total measuring range © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08...
  • Page 20: Tr-Mode Position, Identifier F1 (Hex)

    Limit switch lower limit • Limit switch upper limit SSI on request, not standard © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 20 of 45 TR - ECE - BA - GB - 0009 - 08...
  • Page 21: Tr-Mode Position+Velocity, Identifier F1 (Hex)

    PROFIBUS-DP and certification. SSI on request, not standard © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08...
  • Page 22: Parameterization

    8192 increments per revolution (depending on capacity - marked on rating plate) • Default value: 4096 © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 22 of 45 TR - ECE - BA - GB - 0009 - 08...
  • Page 23: Total Measuring Range [Units] Hi And Total Measuring Range [Units] Lo

    • Lower limit • Upper limit 65535 • Default value: 4096 © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08 Page 23 of 45...
  • Page 24: Revolutions Denominator

    (encoder supplies 24-bit Gray code)* • Shifted Gray (encoder supplies clipped Gray code) © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 24 of 45 TR - ECE - BA - GB - 0009 - 08...
  • Page 25: Preset 1 Value [Units] Hi And Preset 1 Value [Units] Lo

    • Lower limit • Upper limit total measuring length in increments - 1 • Default value © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08...
  • Page 26: Commissioning Function

    Upper limit total measuring length in increments - 1 • Default value © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 26 of 45 TR - ECE - BA - GB - 0009 - 08...
  • Page 27: Speed [1/N Rpm]

    14240(D) (=37A0 (H) !) Total measuring range [units] hi: 160 (D) (=A0 (H) !) © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08...
  • Page 28: Scaling Function

    For such applications, one of the TR - nominal configurations has to be used. Operator input © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 28 of 45...
  • Page 29: Nominal Configuration Tr-Mode Position And Tr-Mode Position+Velocity

    For rotating applications (endless driving to the same direction, the number of revolutions must not to be a power of two), one of the TR - nominal configurations must to be used. © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010...
  • Page 30: Preset Adjustment

    In the TR - operations modes at status switched-on (see adjustments of the Commissioning function) this process is acknowledged via the most significant bit. © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 30 of 45...
  • Page 31: Commissioning Function (Teach-In Function For Linear Axes)

    In this setting the status bits are visible, but the function is not activated • ON, with status The commissioning function is active © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08...
  • Page 32: Input/Output Configuration For Teach-In

    Bit 31 0 = No adjustment requested 1 = Adjust encoder to the preset value © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 32 of 45 TR - ECE - BA - GB - 0009 - 08...
  • Page 33: Teach-In Procedure

    PROFIBUS), and the teach-in mode must be deactivated. This ensures that the teach- in process does not have to be repeated should the encoder be exchanged. © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany...
  • Page 34 The encoder acknowledges the takeover in bit 7 of the status byte By setting the bit 31 to 0, the adjustment is finished The process actual value is now output again © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 34 of 45...
  • Page 35: Optional Ssi Interface

    The monoflop time of the SSI interface is around 35 - 55 µs (typ. 41 µs) as opposed to 20 - 40 µs in the standard interface. © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany...
  • Page 36: Trouble-Shooting And Diagnostic Facilities

    1 Hz PROFIBUS master Irreparable encoder fault Check parameter data © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 36 of 45 TR - ECE - BA - GB - 0009 - 08 03/04/2010...
  • Page 37: How To Use The Profibus Diagnostics

    Byte 8 Other device-specific diagnoses Device-specific extensions Byte 241 (max) © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08 Page 37 of 45...
  • Page 38: Station Status 1

    Ext_Diag_Overflow Overflow in extended diagnosis Bit 6 - 0 Reserved © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 38 of 45 TR - ECE - BA - GB - 0009 - 08 03/04/2010...
  • Page 39: Master Address

    4.2.1.6 Length (in byte) of extended diagnosis If additional diagnostic information is available, the slave enters the number of bytes following the standard diagnosis here. © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010...
  • Page 40: Extended Diagnosis

    Not applicable Bit 6 Not applicable Bit 7 Not applicable © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 40 of 45 TR - ECE - BA - GB - 0009 - 08 03/04/2010...
  • Page 41: Operating Status

    Byte 17 is reserved for additional alarms, although no other alarms are implemented. Meaning Bit 0-7 Reserved © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08...
  • Page 42: Supported Alarms

    0000 0001 0100 0000 or 0140 (hexadecimal code) ) Byte 24 Revision number Byte 25 Revision index © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 42 of 45 TR - ECE - BA - GB - 0009 - 08 03/04/2010...
  • Page 43: Software Version

    4.2.2.18 Manufacturer-specific diagnostics The encoder does not support any other manufacturer-specific diagnostics. © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08...
  • Page 44: Other Faults

    © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany Page 44 of 45 TR - ECE - BA - GB - 0009 - 08 03/04/2010...
  • Page 45: Appendix

    • The information of the rotational speed is scalable in arbitrary steps between 1/1 and 1/100 revolutions per minute. © TR-Electronic GmbH 1997, All Rights Reserved Printed in the Federal Republic of Germany 03/04/2010 TR - ECE - BA - GB - 0009 - 08...

This manual is also suitable for:

Ce-65 series

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