S&C 6800 Series Instruction Sheet
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S&C 6800 Series Instruction Sheet

Automatic switch controls with intelliteam sg automatic restoration system
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S&C 6800 Series Automatic Switch Controls with
IntelliTeam® SG Automatic Restoration System

Table of Contents

Section
Qualified Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Read this Instruction Sheet . . . . . . . . . . . . . . . . . . . . . . . 2
Retain this Instruction Sheet . . . . . . . . . . . . . . . . . . . . . . 2
Proper Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Special Warranty Provisions . . . . . . . . . . . . . . . . . . . . . . 2
Understanding Safety-Alert Messages . . . . . . . . . . . . . . 4
Following Safety Instructions . . . . . . . . . . . . . . . . . . . . . 4
Replacement Instructions and Labels . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Applicable Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Planning Your IntelliTeam SG System . . . . . . . . . . . . . . . 7
Suggested Team Setup Procedure . . . . . . . . . . . . . . . . . 7
The latest 6800 Series Automatic Switch Control instruction sheets are posted as PDF files at sandc.com/
en/support/product-literature/ . 6800 Series software (all revisions) can be downloaded at sandc.com/en/
support/sc-customer-portal/ . If you need assistance, please contact sandc.com/en/support/technical-sup-
port/ or call our 24/7 support center at (888) 762-1100 .
August 28, 2017
©
S&C Electric Company 2011-2017, all rights reserved
Installation
Page
Section
IntelliTeam SG System Setup . . . . . . . . . . . . . . . . . . . . 10
Pre-Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . 13
Sensor Phase Adapter Harness . . . . . . . . . . . . . . . . . . 16
GPS Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wi-Fi Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Communication Connections . . . . . . . . . . . . . . . . . . . . 21
Optional In-Shop Setup . . . . . . . . . . . . . . . . . . . . . . . . 21
Installation Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connect the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check Input Connections . . . . . . . . . . . . . . . . . . . . . . . 28
Add Ac Power and Test . . . . . . . . . . . . . . . . . . . . . . . . . 29
Check Communication Equipment . . . . . . . . . . . . . . . . 32
NOTICE
. . . . . . . . . . . . . . . . . . . . . . . . . 33
Instruction Sheet 1045-510
Page

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Summary of Contents for S&C 6800 Series

  • Page 1: Table Of Contents

    Suggested Team Setup Procedure . . . . . . . . . . . . . . . . . 7 NOTICE The latest 6800 Series Automatic Switch Control instruction sheets are posted as PDF files at sandc.com/ en/support/product-literature/ . 6800 Series software (all revisions) can be downloaded at sandc.com/en/ support/sc-customer-portal/ .

  • Page 2: Introduction

    Special Warranty The standard warranty contained in S&C’s standard conditions of sale, as set forth in Price Sheets 150 and 181, applies to the S&C 6800 Series Automatic Switch Control, except that the Provisions first paragraph of the said warranty is replaced by the following:...
  • Page 3 IntelliTeam® SG Automatic Restoration System until the desired result is achieved. Warranty of the S&C 6800 Series Automatic Switch Control is contingent upon the instal- lation, configuration, and use of the control or software in accordance with S&C’s applicable instruction sheets.

  • Page 4: Safety Information

    Understanding Several types of safety-alert messages may appear throughout this instruction sheet on labels attached to the S&C 6800 Series Automatic Switch Control. Familiarize yourself with these Safety-Alert Messages types of messages and the importance of these various signal words: DANGER “DANGER”...

  • Page 5: Safety Precautions

    Safety Precautions DANGER The S&C 6800 Series Automatic Switch Control line voltage input range is 93 to 276 Vac. Failure to observe the precautions below will result in serious personal injury or death. Some of these precautions may differ from your company’s operating procedures and rules .

  • Page 6: Installation

    . The S&C 6800 Series Automatic Switch Control is connected to switchgear operating at primary voltage levels . High voltage may be present in the wiring to the switch control or the switch control itself during certain failures of the switchgear wiring or grounding system, or due to a failure of the switch itself .

  • Page 7: Planning Your Intelliteam Sg System

    User’s Guide . ” NOTICE These flowcharts assume that the team consists entirely of S&C 6800 Series Switch Controls . If your team includes other types of controls or IntelliRupter® PulseCloser® Fault Interrupters, some of the steps may be slightly different .
  • Page 8 Installation Start here after you Team Installation/Setup have completed Phase 1 Phase 2 Program all DNP radios in the shop . Make sure all radios communicate . Go to the site of the first team member . Install the switch control hardware . Go to the installation location Install the communication hardware .
  • Page 9 Installation Team Installation/Setup Start here after you Phase 3 have completed Phase 2 each team where this control is a member ready for transfer? Connect to the switch control for the next team(s) via DNP or optional IntelliLink® Remote Setup Software . Make sure all switches are in their normal configuration .

  • Page 10: Intelliteam Sg System Setup

    Installation IntelliTeam SG S&C IntelliTeam Designer software can be used to automatically create an IntelliTeam SG system and propagate configuration information to the team controls. See Instruction Sheet System Setup 1044-570, “S&C IntelliTeam® Designer: User’s Guide,” for more information. If you need to manually configure an IntelliTeam SG system, follow these instructions: Create a layout of the source(s), switches, and line segments that will include teams.
  • Page 11 Installation STEP 7. Determine the normal functionality for each team member. Every switch should have its sensors facing the normal source of the team. There are six types of functionality for team members: Functionality Description Closed Switches Use this value when the normally closed source switch is the first Source/Sub team member after the source/substation or is an IntelliNode™...
  • Page 12 The extra communication transmissions required to transmit the contracts slows down the reconfiguration process. Contracts are described in Instruction Sheet 1045-540, “S&C 6800 Series Automatic Switch Controls with IntelliTeam® SG Automatic Restoration System: Operation” in the “Automatic Load Transfer” and “Contracts” sections.

  • Page 13: Pre-Installation Checklist

    Serial or USB Cable—Connects the computer to the DATA PORT on the control. Use a straight-through cable, not a null-modem cable. The cable must be long enough to connect to an installed 6800 Series Control. The serial connection is RS232 with a DB9-pin connector.
  • Page 14 Installation (a) Locate the installed sensor conditioning module jumper(s) and the alternate jumper(s). See Figure 4. Figure 4. Inside of the switch control enclosure, showing jumper locations (6801 Control shown). The Wye jumper is installed; Delta is the alternate jumper. (b) Use the following table to find which jumper is correct for your type of distribution system.
  • Page 15 Check the battery. STEP 6. A 6800 Series Switch Control is shipped with either a Hawker/Gates Monoblock 24-Vdc or 36-Vdc battery. The battery is terminated with a connector that can be connected only black-to-black and red-to-red. (a) Check to make sure the battery is not cracked or leaking and that the connectors are not damaged.

  • Page 16: Sensor Phase Adapter Harness

    S&C. This is only necessary for early Scada-Mate Switches. Sensor Phase Adapter The standard sensor wiring connections for the 6800 Series Switch Control are: Harness Phase A = Pole 1, Phase B = Pole 2, and Phase C = Pole 3.
  • Page 17 Installation Voltage phase adapter Current phase adapter Figure 7. Installed current and voltage phase-adapter harnesses. The sensor phase change harnesses can be easily installed in an existing 6800 Series Control, by following these steps: Ç CAUTION Observe electrostatic precautions when working inside the 6800 Series Switch Control enclosure, because the printed circuit boards contain electrostatic sensivite components .

  • Page 18: Gps Option

    Installation GPS Option The optional GPS board is mounted on the display side of the processor board and covered by the shield on the back of the control-panel door. The GPS antenna connection is located at the top of the right side of the shield, see Figures 8 and 9. Figure 8.

  • Page 19: Wi-Fi Option

    Installation Wi-Fi Option In a 6801 enclosure, the Wi-Fi transceiver is mounted on the comm plate (Figures 10 and 14), but if there is a gateway communication option, the Wi-Fi transceiver is mounted to the enclosure. In pad-mounted gear, the Wi-Fi transceiver is mounted on the Comm Plate.
  • Page 20 Installation Figure 12. The left antenna is used by the SCADA radio. The dual antenna for both GPS and Wi-Fi is located at the right on this pad-mounted gear enclosure. Figure 13. The Wi-Fi transceiver connects to the serial port on the control panel. Power and data connector Not used with 6800 Control...

  • Page 21: Communication Connections

    Installation Communication Communication data connections are at the bottom of the processor board on the back of the control panel door. The connectors shown in Figure 15 are under the shield. Connections SCADA Port B SCADA Port A Native Ethernet port Add-on Ethernet port Figure 15.

  • Page 22: Installation Steps

    PMH/PME Pad-Mounted Gear equipped with an S&C voltage sensor, the voltage input for the 6800 Series Switch Control is a CURRENT SOURCE . The S&C voltage sensor provides up to 200+ mA of current . If current levels over .5 ampere or a voltage source are applied to Input J7, the control voltage sensing and sensor power circuitry will be severely damaged .
  • Page 23 Installation Ç WARNING Do not plug the switch control cable into the switch control until called for in the instructions . Do not energize the 120-Vac power source entering the switch control enclosure until called for in the instructions . Before attempting to access an existing installation, check carefully for visible or audible signs of electrical or physical malfunction (do this before touching or operating the switch control or any other part of the installation) .
  • Page 24 Installation Figure 17. Side view of the switch control enclosure on the pole. (b) Pad-mounted controls, mount the switch control chassis in the low-voltage compartment as follows: 1. Find the four studs on the wall of the low-voltage compartment. 2. Position the switch control so the four studs align with the four holes in the mounting flanges.
  • Page 25 Installation STEP 5. Ground the enclosure. Use the ground lug located on the bottom of the enclosure to ground the switch control. See Figure 16 on page 23. The ground lug will accommodate up to #2 wire, copper or aluminum, solid or stranded. Ç...

  • Page 26: Connect The Battery

    Installation Figure 20. Connection terminal for ac control power. Ç WARNING Leave the 10-ampere ac line fuse out until instructed to replace it later in the installation process . Leave the ac control power de-energized until you are instructed to turn it on .
  • Page 27 After a 5-10 second delay, the red ANALOG POWER and the yellow BAT ON LED displays should be on. See Figure 22. If they are not on, see Instruction Sheet 1045-550, “S&C 6800 Series Automatic Switch Controls: Troubleshooting.” ANALOG POWER...

  • Page 28: Check Input Connections

    Installation Check Input Follow these steps to theck the input connections: Connections STEP 1. For pad-mounted controls, check that the voltage and current inputs on the switch interface module are configured correctly. Skip this step if the switch control was factory installed.

  • Page 29: Add Ac Power And Test

    (if applicable). The ac test points are located on the terminal strip at the ac fuse housing. See Figure 20 on page 26. If ac control power is present, refer to Instruction Sheet 1045-550, “S&C 6800 Series Switch Controls: Troubleshooting.” S&C Instruction Sheet 1045-510...
  • Page 30 Installation STEP 3. Test the faceplate functions. At this point you can test most of the faceplate LEDs and switches. See Figure 25. Figure 25. S&C 6801 Faceplate. To test the LED displays and switches: (a) Check that the PROCESSOR STATUS LED display on the faceplate is blinking. If it is not blinking, see S&C Instruction Sheet 1045-550.
  • Page 31 Installation Ç WARNING A SCADA control must be set to Local mode, and Automatic Operation set to Disabled mode to avoid unexpected operation of the switch(es) during installation and setup of the switch control . STEP 4. Check the connection to the switch(es). (a) Check that the faceplate OPEN and CLOSED switch LED displays correctly indicate the actual position of the line switch(es).

  • Page 32: Check Communication Equipment

    Make sure the communications equipment is powered. For overhead switch controls, the Equipment communications equipment is on the back of the faceplate. For 6800 Series Switch ontrols installed in pad-mounted gear, the communication equipment is not mounted inside the 6800 Series chassis.

  • Page 33: Installation Diagrams

    Installation Diagrams S&C Instruction Sheet 1045-510...
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