Sony RM-PJ25 Service Manual
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Sony RM-PJ25 Service Manual

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VIDEO PROJECTOR
VPL-HW40ES
REMOTE COMMANDER
RM-PJ25
SERVICE MANUAL
1st Edition

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Summary of Contents for Sony RM-PJ25

  • Page 1 VIDEO PROJECTOR VPL-HW40ES REMOTE COMMANDER RM-PJ25 SERVICE MANUAL 1st Edition...
  • Page 2 ! 警告 このマニュアルは，サービス専用です。 お客様が，このマニュアルに記載された設置や保守，点検，修理などを行うと感電や火災， 人身事故につながることがあります。 危険をさけるため，サービストレーニングを受けた技術者のみご使用ください。 ! WARNING This manual is intended for qualifi ed service personnel only. To reduce the risk of electric shock, fi re or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualifi ed to do so. Refer all servicing to qualifi...
  • Page 3 FÖRSIKTIGHET! 注意 Fara för explosion vid felaktigt placerat batteri. 指定以外の電池に交換すると， 破裂する危険があります。 Byt endast mot samma eller likvärdig typ av batteri, 必ず指定の電池に交換してください。 enligt tillverkarens rekommendationer. 使用済みの電池は，国または地域の法令に従って När du kasserar batteriet ska du följa rådande lagar 処理してください。 för regionen eller landet. CAUTION PAS PÅ...

  • Page 5: Table Of Contents

    Table of Contents Manual Structure 2. Electrical Adjustments Purpose of this manual ............3 (E) 2-1. Preparations ...............2-1 (E) 2-1-1. Required Equipment ........2-1 (E) Related manuals ..............3 (E) 2-1-2. How to Enter the Service Mode .......2-1 (E) 2-1-3. How to Enter the Model Name Display 1.
  • Page 6 3. Spare Parts 6. Board Layouts 3-1. Notes on Repair Parts ............3-1 C ..................6-2 3-2. Exploded Views ............... 3-2 GA ................... 6-4 3-3. Electrical Parts List ............3-9 GB ................... 6-6 3-4. Packing Materials & Supplied Accessories ....3-36 QA ...................

  • Page 7: Manual Structure

    Manual Structure Purpose of this manual This manual is the Service Manual of the Video Projector VPL-HW40ES. This manual contains the service overview, adjustments, spare parts, block diagrams, schematic diagrams, and board layouts. Related manuals In addition to this Service Manual, the following manuals are provided. .

  • Page 9: Service Overview

    Section 1 Service Overview 1-1. Appearance Figure/Board Location Appearance figure RM-PJ25 Board location Power supply unit 1-1 (E) VPL-HW40ES...

  • Page 10: Tighten Torque

    1-2. Tighten Torque Tighten the each screw with the torque below. When using the torque driver with the notation of cN.m, interpret it as follows. Example: 0.8 N.m = 80 cN.m . BVTP3 x 8: 0.80 ?0.12 N.m (8.16 ?1.22 kgf.cm) .

  • Page 11: Disassembly

    1-3. Disassembly Remove parts in the order of numbers shown in the figure, in this section. 1-3-1. Top Cover Assembly and HA Board 1-3-2. HB Board and TL Board 1-3-3. Front Cover Assembly 1-3-4. NF Board 1-3-6. C Board-1 1-3-5. DC Fan (EX) 1-3-10.
  • Page 12 1-3-11. GA Board 1-3-12. GB Board 1-3-13. Lamp Power Supply 1-3-15. DC Fan and V Board-1 1-3-16. DC Fan and V Board-2 1-3-17. QA Board 1-3-18. EM Board 1-3-14. QB Board 1-4 (E) VPL-HW40ES...

  • Page 13: Top Cover Assembly And Ha Board

    1-3-1. Top Cover Assembly and HA Board HA board 4 Two dowels 2 HA board 9 Top cover assembly CN11 3 Three hooks 5 Remove the HA board in the direction of the arrow A. 8 Lens caution label 1 Ten screws (BVTP3 x 12) Top cover assembly 6 Button (P)

  • Page 14: Hb Board And Tl Board

    1-3-2. HB Board and TL Board 1 Screw (BVTP3 x 8) TL board CN20 2 HB board 4 TL board CN60 3 Screw (BVTP3 x 8) 1-3-3. Front Cover Assembly When removing the front cover Dial assembly, shift the lens so as to remove the front cover assembly smoothly by rotating the dial indicated in the figure.

  • Page 15: Nf Board

    1-3-4. NF Board 1 Hook NF board 2 NF board CN30 1-3-5. DC Fan (EX) 2 Three screws (BVTP3 x 12) 5 Two screws (BVTP3 x 12) 4 Remove the DC fan (EX) block 0 DC fan (EX) in the direction of the arrow. 7 Fan duct (EX) 8 Top duct (EX),...

  • Page 16: C Board-1

    1-3-6. C Board-1 The lug terminal should not t When removing the C board, perform the procedure in Sections protrude exceeding the chassis. 1-3-6 to 1-3-8. Optical unit 3 Shield (PW) 2 Four screws 1 Tape (PSW3 x 8) 7 Two fan connectors Front side Bottom cover 4 Two screws...

  • Page 17: C Board-2 And U Board

    1-3-7. C Board-2 and U Board 6 Optical unit block (C board) 4 Four screws (PSW4 x 16) 3 Front cover assembly 2 Four screws (BVTP3 x 12) 7 Screw (BVTP3 x 12) CN70 8 U board 1 Lens cap Note in operation: Do not damage the harnesses.

  • Page 18: C Board-3

    1-3-8. C Board-3 1 Five screws (PSW3 x 8) CN9000 CN9500 CN8000 2 C board 1-3-9. Optical Unit Assembly 1 Screw (BVTP3 x 12) != Screw (PSW4 x 16) 2 Lamp cover plate !, Optical unit assembly 3 Screw (PSW3 x 8) 5 Screw (BVTP3 x 8) 4 TL board...

  • Page 19: Dc Fan

    1-3-10. DC Fan 2 Hook Two fan harnesses 3 Two screws (BVTP3 x 12) 5 Remove the DC fan block in the direction of the arrow B. 1 Remove the lamp power connector assembly in the direction of the arrow A. Front side 4 Two dowels Lamp power connector...

  • Page 20: Ga Board

    1-3-11. GA Board 2 Four screws (PSW3 x 8) 1 Tape 3 Shield (PW) CN101 Fuse connector assembly CN102 CN103 4 GA board CN104 5 Shield (PWG) CN105 1-12 (E) VPL-HW40ES...

  • Page 21: Gb Board

    1-3-12. GB Board 1 Four screws (PSW3 x 8) 2 Shield (GB) When removing the GB board, remove it in the CN201 way that the GB board should not contact with the metal plate of the G board holder. 3 GB board CN202 CN301 CN303...

  • Page 22: Power Supply Unit

    1-3-13. Power Supply Unit 1 Rivet 2 Sheet (BLT) 8 Two clips (BA) Lamp power connector assembly 6 Screws 9 Heat sink (BA) (PSW3 x 8) 7 Power supply unit 0 Sheet (BA) 3 Two screws (BVWHTP3 x 12) 4 Holder (BLT) 5 Two dowels 1-14 (E) VPL-HW40ES...

  • Page 23: Qb Board

    1-3-14. QB Board CN91 2 QB board QA board 1 Two hexagon screws (There is a height difference.) QA board QB board 1-15 (E) VPL-HW40ES...

  • Page 24: Dc Fan And V Board-1

    1-3-15. DC Fan and V Board-1 When removing the V board, perform the procedure in Sections 1-3-15 and 1-3-16. 4 Four screws (BVTP3 x 12) 5 Remove the lamp power connector assembly from the hook of fan (CH) 6 Four bracket and hole of the plate clamp.

  • Page 25: Dc Fan And V Board-2

    1-3-16. DC Fan and V Board-2 2 Three screws (BVTP3 x 12) 3 DC fan block 4 Two screws (BVTP3 x 12) 1 Two fan connectors CN80 5 V board Front side QA board !- Six fan dampers 7 Two sirocco cushions 9 Fan cover (84C) Label side...

  • Page 26: Qa Board

    1-3-17. QA Board Place the harness at a right Lead wire with connector GA board angle as shown in the figure. When installing the harness, (LVDS) the harness should not protrude Harness exceeding the shaded area. G board holder block Front side Hooks of plate clamp Hooks of bottom cover assembly...

  • Page 27: Em Board

    1-3-18. EM Board 3 Two screws (BVTP3 x 12) 4 AC inlet 1 Screw (PSW4 x 8) 2 Ground wire 7 Three screws (PSW5 x 8) 5 Screw (BVTP3 x 12) 8 Three screws (BVTP3 x 12) 6 Ground wire harness 9 Chassis 0 Harness...

  • Page 28: Optional Fixtures

    1-4. Optional Fixtures 1-4-1. Extension Boards and Extension Cables X kit assembly (Part No. A-1848-223-A) CJ board x 3 The panel extension cable for R, G and B are common. I-1 PANEL EXTENSION CABLE (80P) I-2 PANEL EXTENSION CABLE (80P) I-3 PANEL EXTENSION CABLE (80P) XQA board A CONNECTOR ASSY, JST SVC 9P...

  • Page 29: Connection

    1-4-2. Connection Secure the XQA board to the main unit with the two screws. C board holder Optical unit block CJ board x 3 DC fan (EX) block Do not pull or stress the 80P flexible card wire coming from the panel on the optical unit block.
  • Page 30 n After the connecting with the C board, QA board, and XQA board, place the C board and QA board on the insulator and then operate. CN701 CN800 CN702 CN801 QA board CN703 CN602 Front side Lead wire with connector (LVDS) CN1001 CN400 CN600...

  • Page 31: Indicator

    1-5. Indicator The error status of the this units are indicated by the type of flashing of indicator. The top cover has the ON/STANDBY indicator and the LAMP/COVER indicator. Various error contents are indicated by the type of flashing of indicator. For details of the types of indicator flashing and the error statuses, refer to the list shown below.

  • Page 32: Circuit Description

    1-6. Circuit Description QA board The overall input connectors, SCAN CONV. and sub CPU are mounted. The built-in CPU of SCAN CONV. controls the whole system. And the QA board also controls the fan. SCAN CONV. performs the signal-processing function such as HDMI receiving, A/D conversion, pixel number conversion, sharpness, contrast, brightness, color, hue, gamma correction, I/P conversion, NR, and 3D processing.

  • Page 33: Disconnecting/Connecting The Flexible Card Wires

    1-7. Disconnecting/Connecting the Flexible Card Wires The flat cables, flexible card wires and boards are used to connect between the following boards. Life of flexible card wire will be significantly shortened if it is folded. Be very careful not to fold the flat cables, flexible card wires and boards.

  • Page 34: Lead-Free Solder

    1-8. Lead-free Solder All boards mounted in this unit use lead-free solder. Be sure to use lead-free solder when repairing the boards of this unit. A lead free mark (LF) indicating that the solder contains no lead is printed on each board.

  • Page 35: Electrical Adjustments

    Section 2 Electrical Adjustments 2-1. Preparations 2-1-1. Required Equipment . Oscilloscope Tektronix 2465 or equivalent (bandwidth: 350 MHz or more) . NTSC, PAL, SECAM component signal generator Tektronix TG2000 + AVG1 (optional module) + AWVG1 (optional module) or equivalent . VG (Programmable video signal generator) Astro VG849C or equivalent .

  • Page 36: How To Enter The Model Name Display (Shop Demonstration) Mode

    2-1-3. How to Enter the Model Name Display (Shop Demonstration) Mode 1. Set the “Status” to “On” in the “Setup” MENU. 2. Close the menu by pressing [MENU] button if its displayed. 3. Press the buttons in the following order in 5 seconds: “...

  • Page 37: Notes On Servicing

    2-2. Notes on Servicing 2-2-1. When the Optical Unit Assembly is Replaced 1. Write the LookUpTable/3DGamma/CSMatrixTable data contained in the attached CD-R supplied with optical unit assembly. (Refer to Section 2-6-4.) 2. Change the Panel Driver Gain B data to the values of the adjustment data stored in the CD-R. (Refer to Section 2-4-1.) 3.

  • Page 38: White Balance Adjustment

    2-3. White Balance Adjustment Preparation Set Calib. Preset to “Cinema1” and make the following settings. Contrast: 90 Brightness: 50 Color: 50 Hue: 50 Gamma Correction: OFF Lamp Control: High Set each GAIN and each BIAS for RGB to 128. Bring the ZOOM position of the lens to the center. 2-3-1.

  • Page 39: D65 Mode Of Video

    2-3-3. D65 Mode of Video 1. Set Color Temp to “D65”. 2. Input 1080/60i 20 IRE flat field (RGB 3 color) into the HDMI1 terminal and adjust BIAS of white balance for R and B until the chromaticity (x20, y20) satisfies the specification. Specification: (x20, y20) = (0.313 ?0.002, 0.329 ?0.002) 3.

  • Page 40: Adjust Value Writing

    2-4. Adjust Value Writing When the adjust value to be written is unknown, perform the panel driver gain B adjustment. (Refer to Section 2-5.) 2-4-1. Panel Driver Gain B Data Copy 1. Enter the Service Mode. (Refer to Section 2-1-2.) 2.

  • Page 41: Software Upgrade Method

    File configuration : Executable: QuickAccess.exe Readme File: readme_j.txt (Japanese) readme_e.txt (English) For obtaining the each application for upgrading and upgrade file, contact your local Sony Sales Office/ Service Center. Preparation 1. Set Standby Mode to “Standard” on the Setup menu.

  • Page 42: Sub Cpu Upgrade

    2-6-2. SUB CPU Upgrade 1. Double-click Flash.exe to start the application. Application name: Main Flash upgrader for Sony Projector Execution file name: Flash.exe When starting the application first, the following errors may appear. But, continue the procedure. “No. 300: No information file was found.”...

  • Page 43: Scan Converter Upgrade

    2-6-3. Scan Converter Upgrade 1. Connect the power cord and set this unit to standby state. 2. Set the Standby Mode to “Standard”. (Refer to Section 2-6-1.) 3. Double-click FlashUpgraderForSony35.exe to start the application. Application name: Pixelworks FlashUpgrader Execution file name: FlashUpgraderForSony35.exe Version: 3.5 or later 4.

  • Page 44: Data Write Method Of 3Dgamma/Lookuptable

    2-6-4. Data Write Method of 3DGamma/LookUpTable/DDC/NVM/ABGamma/LCK/ OGMData/CSMatrixTable 1. Connect the power cord and set this unit to standby state. 2. Confirm the Standby Mode is set to “Standard”. (Refer to “Preparation” in Section 2-6-1.) 3. When 3DGamma, LookUpTable, ABGamma, or LCK data writing, press the [ON/STANDBY] button to light the lamp.
  • Page 45 9. Click the [Browse...] button and select the data file to be written. 10. Click the [Next] button. The massage “There is a wrong file. To continue push YES.” appears. 11. Select the serial port used for connecting PC on the Serial Port pull-down menu. Upper box: Serial port number used for connecting PC Lower box: 38400 12.

  • Page 46: Data Obtain Method Of 3Dgamma/Lookuptable

    2-6-5. Data Obtain Method of 3DGamma/LookUpTable/DDC/NVM/ABGamma/LCK/ OGMData/CSMatrixTable from the Board 1. Connect the power cord and set this unit to standby state. 2. When 3DGamma, LookUpTable, ABGamma, or LCK data writing, press the [ON/STANDBY] button to light the lamp. 3. Double-click QuickAccess.exe to start the application. Application name: 3DGamma QuickAccess Execution file name: QuickAccess.exe...

  • Page 47: Memory

    2-7. Memory This section explains the data streaming simply. Memory structure consists of the following memory When the projector is turned on, required data for the blocks. current picture, such as status memory data, etc., are se- 1. Set Memory lected from the respective memory blocks, and are written 2.
  • Page 48 Video Chroma Memory Memory Custom 5 Input-A Input-A Channel Memory Channel Channel Component Component Memory Memory HDMI 1 HDMI 1 HDMI 2 HDMI 2 Installation ImageFlip : off/H Installation Memory Memory ImageFlip : HV/V Cinema Film1 Cinema Film1 Picture Memory Cinema Film2 Cinema Film2 Reference...
  • Page 49 RCP Memory User1 User1 Memory Memory FAN Memory FAN Memory 3D Glasses Bri'ness 3D Glasses Bri'ness Memory Memory MIN〜2 MIN〜2 3D Glasses Bri'ness 3D Glasses Bri'ness 3〜MAX 3〜MAX LUT Memory LUT Memory No Memory No Memory Sub Micro Memory Sub Micro Memory Sub Micro Memory Panel Alignment Memory Panel Alignment Memory...

  • Page 50: Adjustment Item Initialize Data

    2-8. Adjustment Item Initialize Data Initialize Data 1 Menu Title Item Name Memory Name Picture Memory Status Memory Sub Micro All Channels when 2D Set Memory No Memory Memory Cinema Cinema Bright Reference Photo Game Bright TV User Film 1 Film 2 Cinema Picture...
  • Page 51 Menu Title Item Name Memory Name Remarks Picture Memory Channel Memory RCP Memory W/B Memory All Channels when 3D Cinema Cinema Bright User1 Custom1 Reference Photo Game Bright TV User Input-A Component HDMI1 HDMI2 Off Film 1 Film 2 Cinema to 3 to 5 Picture...
  • Page 52 Menu Title Item Name Memory Name Picture Memory Status Memory Sub Micro All Channels when 2D Set Memory No Memory Memory Cinema Cinema Bright Reference Photo Game Bright TV User Film 1 Film 2 Cinema Setup Status Language ENGLISH Menu Position LEFT_BOTTOM Cooling Setting Standard...
  • Page 53 Menu Title Item Name Memory Name Remarks Picture Memory Channel Memory RCP Memory W/B Memory All Channels when 3D Cinema Cinema Bright User1 Custom1 Reference Photo Game Bright TV User Input-A Component HDMI1 HDMI2 Off Film 1 Film 2 Cinema to 3 to 5 Setup...
  • Page 54 Initialize Data 2 DeviceName ItemName Memory Name Channel Memory Set Memory Input -A Component HDMI1 HDMI2 A/D Converter 01 ADC/R Gain Other(Computer) Component(15k) Component(30k) Component(HD) 02 ADC/G Gain Other(Computer) Component(15k) Component(30k) Component(HD) 03 ADC/B Gain Other(Computer) Component(15k) Component(30k) Component(HD) 04 ADC/R Offset Other(Computer) Component(15k) Component(30k)

  • Page 55: Spare Parts

    Therefore, specified parts should be used in the case of な部品です。したがって，交換する時は必ず指定 replacement. の部品を使ってください。 2. Standardization of Parts 2.  部品の共通化 Some repair parts supplied by Sony differ from those   ソニーから供給する補修用部品は，セットに使われて used for the unit. These are because of parts common- いるものと異なることがあります。 ality and improvement.

  • Page 56: Exploded Views

    Cover Block 3-2. Exploded Views To QA board To QA board 3 x 8 To QA board To GB board To AC inlet To GB board BVTP 3 x 12 To QA board BVTP3 x 12 VPL-HW40ES...
  • Page 57 Cover Block Part No. SP Description A-1512-871-A s MOUNTED CIRCUIT BOARD, HA A-1844-022-A s MOUNTED CIRCUIT BOARD, GA(SVC) X-2318-160-3 s ASSY, FRONT COVER (For Black Model: U/CN) X-2585-963-2 s COVER ASSY (W2), FRONT (For White Model: SY) X-2318-161-5 s ASSY, FILTER COVER (For Black Model: U/CN) X-2583-533-2 s COVER ASSY (W), FILTER (For White Model: SY)
  • Page 58 GB Board Block To GA board 3 x 8 To Power unit To QA board To GA board To Optics To GB board To QA board 3 x 8 To QA board BVTP 3 x 12 BVTP 3 x 12 BVTP 3 x 12 BVTP...
  • Page 59 GB Board Block Part No. SP Description A-1820-760-A s MOUNTED CIRCUIT BOARD, NF A-1844-023-A s MOUNTED CIRCUIT BOARD, GB(SVC) 1-474-352-11 s POWER UNIT 1-482-025-11 s BEADS, FERRITE (CASE) 1-482-042-11 s FERRITE CORE 1-787-634-11 s D.C.FAN 2-059-414-21 s DAMPER, FAN 3-531-576-01 s RIVET 4-029-432-12 s SCREW (3X12), (+) BVWHTP 7-682-948-01 s SCREW +PSW 3X8 7-685-648-79 s SCREW +BVTP...
  • Page 60 Bottom Cover Block To DC fan To TL board BVTP To DC fan To HA board 3 x 12 To DC fan To HB board PSW3 x 8 To GA board To C board 4 x 8 3 x 8 To Power unit To GA board BVTP...
  • Page 61 Bottom Cover Block Part No. SP Description A-1512-876-A s MOUNTED CIRCUIT BOARD, QB A-1512-879-A s MOUNTED CIRCUIT BOARD, U A-1512-880-A s MOUNTED CIRCUIT BOARD, V A-1888-537-B s MOUNTED CIRCUIT BOARD, EM A-2040-407-A s MOUNTED CIRCUIT BOARD, QA(SVC) X-2149-020-1 s ADJUSTOR ASSY X-2585-415-2 s COVER ASSY, BOTTOM (For Black Model: U/CN) X-2585-650-2 s COVER ASSY (W2), BOTTOM (For White Model: SY) 1-482-017-11 s CLAMP, FERRITE...
  • Page 62 Optics Block BVTP 3 x 12 BVTP BVTP 3 x 12 3 x 12 BVTP 3 x 8 To GB board To QA board Part No. SP Description Part No. SP Description A-1512-878-A s MOUNTED CIRCUIT BOARD, TL 2-887-853-21 s CUSHION (LAMP FAN) A-1834-101-A s MOUNTED CIRCUIT BOARD, C(SVC) 3-531-576-01 s RIVET A-1834-307-A s MOUNTED CIRCUIT BOARD, HB...

  • Page 63: Electrical Parts List

    3-3. Electrical Parts List ------- C BOARD (C BOARD) ------- Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description A-1834-101-A s MOUNTED CIRCUIT BOARD, C(SVC) C3012 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C3014 1-112-777-11 s CAP, CERAMIC 0.01MF X7R 1005 C1000...
  • Page 64 (C BOARD) (C BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description C5013 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C6001 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C5014 1-100-905-11 s CAP, CERAMIC1000PF X7R 1005 C6002 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C5015...
  • Page 65 (C BOARD) (C BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description C6060 1-100-905-11 s CAP, CERAMIC1000PF X7R 1005 C7037 1-100-905-11 s CAP, CERAMIC1000PF X7R 1005 C6061 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C7038 1-100-905-11 s CAP, CERAMIC1000PF X7R 1005 C6062...
  • Page 66 (C BOARD) (C BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description C7098 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C7159 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C7099 1-100-905-11 s CAP, CERAMIC1000PF X7R 1005 C7160 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C7100...
  • Page 67 (C BOARD) (C BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description C8033 1-114-325-11 s CAP, CERAMIC 0.1MF X7R 1608 C9039 1-114-325-11 s CAP, CERAMIC 0.1MF X7R 1608 C8034 1-112-780-11 s CAP, CERAMIC 0.47MF X7R 1608 C9040 1-114-325-11 s CAP, CERAMIC 0.1MF X7R 1608 C8035...
  • Page 68 (C BOARD) (C BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description C9544 1-114-334-11 s CAP, CERAMIC 10MF X7R 3225 FB5000 1-400-331-21 s FERRITE, EMI (SMD) (1005) C9545 1-114-334-11 s CAP, CERAMIC 10MF X7R 3225 FB5001 1-400-331-21 s FERRITE, EMI (SMD) (1005) C9546...
  • Page 69 (C BOARD) (C BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description IC1002 6-717-025-01 s IC MM3404Z11NRE R1041 1-218-957-81 s RES, CHIP 2.2K (1005) IC1006 6-714-935-01 s IC TPS54225PWPR R1042 1-208-907-81 s RES, CHIP 6.8K (1005) IC1007 6-714-911-01 s IC TPS54325PWPR R1043...
  • Page 70 (C BOARD) (C BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description R3018 1-218-965-81 s RES, CHIP 10K (1005) R4035 1-218-990-81 s CONDUCTOR, CHIP (1005) R3020 1-218-989-81 s RES, CHIP 1M (1005) R4036 1-218-990-81 s CONDUCTOR, CHIP (1005) R3023...
  • Page 71 (C BOARD) (C BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description R5026 1-218-941-81 s RES, CHIP 100 (1005) R6013 1-208-887-81 s RES, CHIP 1.0K (1005) R5027 1-218-941-81 s RES, CHIP 100 (1005) R6014 1-208-887-81 s RES, CHIP 1.0K (1005) R5028...
  • Page 72 (C BOARD) (C BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description R8066 1-218-933-81 s RES, CHIP 22 (1005) R9052 1-218-933-81 s RES, CHIP 22 (1005) R8067 1-218-933-81 s RES, CHIP 22 (1005) R9053 1-218-933-81 s RES, CHIP 22 (1005) R8068...
  • Page 73 (C BOARD) (C BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description R9536 1-218-933-81 s RES, CHIP 22 (1005) RB2011 1-234-370-21 s RES, NETWORK 22 (1005X4) R9537 1-218-933-81 s RES, CHIP 22 (1005) RB5000 1-234-369-21 s RES, NETWORK 10 (1005X4) R9538...
  • Page 74 -------- EM BOARD (EM BOARD) -------- Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description A-1888-537-B s MOUNTED CIRCUIT BOARD, EM R134 1-218-929-81 s RES, CHIP 10 (1005) R135 1-218-929-81 s RES, CHIP 10 (1005) C104 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 R136...
  • Page 75 --------- GA BOARD (GA BOARD) --------- Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description A-1844-022-A s MOUNTED CIRCUIT BOARD, GA(SVC) Q103 8-729-038-28 s TRANSISTOR RT1N441C-TP-1 5pcs 7-322-065-48 s RUBBER, SILICONE RTV (KE-3490) Q104 8-729-620-07 s TRANSISTOR 2SC3052EF-T1-LEF Q105...
  • Page 76 -------- GB BOARD (GB BOARD) -------- Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description A-1844-023-A s MOUNTED CIRCUIT BOARD, GB(SVC) D212 6-501-043-01 s DIODE UMZ16NT106 4-042-911-21 o INSULATOR D212 6-503-142-01 s DI DZ4J160K0L 2pcs 7-651-000-50 o GREASE,SILICON (G-746) 200G D214...
  • Page 77 (GB BOARD) (GB BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description Q311 8-729-038-28 s TRANSISTOR RT1N441C-TP-1 R265 1-216-833-91 s RES, CHIP 10K (1608) Q312 8-729-038-28 s TRANSISTOR RT1N441C-TP-1 R268 1-216-837-91 s RES, CHIP 22K (1608) Q313 8-729-038-28 s TRANSISTOR RT1N441C-TP-1 R273...
  • Page 78 -------- (GB BOARD) HA BOARD -------- Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description R372 1-208-838-91 s RES, CHIP 220K (2012) A-1512-871-A s MOUNTED CIRCUIT BOARD, HA R373 1-208-838-91 s RES, CHIP 220K (2012) R374 1-208-838-91 s RES, CHIP 220K (2012) CN11...
  • Page 79 -------- QA BOARD (QA BOARD) -------- Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description A-2040-407-A s MOUNTED CIRCUIT BOARD, QA(SVC) C223 1-164-852-81 s CAP, CHIP CERAMIC 12PF CH 1005 C224 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C100 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C225...
  • Page 80 (QA BOARD) (QA BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description C353 1-164-846-81 s CAP, CHIP CERAMIC 6PF CH 1005 C457 1-112-777-11 s CAP, CERAMIC 0.01MF X7R 1005 C354 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C458 1-164-874-81 s CAP,CHIP CERAMIC 100PF CH 1005 C355...
  • Page 81 (QA BOARD) (QA BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description C553 1-100-909-11 s CAP, CERAMIC 10MF X6S 2012 C719 1-164-854-81 s CAP, CHIP CERAMIC 15PF CH 1005 C554 1-100-909-11 s CAP, CERAMIC 10MF X6S 2012 C720 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C555...
  • Page 82 (QA BOARD) (QA BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description C1107 1-112-777-11 s CAP, CERAMIC 0.01MF X7R 1005 C1167 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C1108 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C1168 1-100-916-11 s CAP, CERAMIC 0.1MF X7R 1005 C1109...
  • Page 83 (QA BOARD) (QA BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description FB300 1-400-331-21 s FERRITE, EMI (SMD) (1005) FB714 1-400-331-21 s FERRITE, EMI (SMD) (1005) FB301 1-400-331-21 s FERRITE, EMI (SMD) (1005) FB715 1-400-331-21 s FERRITE, EMI (SMD) (1005) FB302...
  • Page 84 (QA BOARD) (QA BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description IC603 6-716-787-01 s IC ISL33002IUZ-T Q107 6-550-180-01 s TRANSISTOR SSM6N16FE(TPLR3) IC604 6-707-841-01 s IC TC74LCX07FT(EKJ) Q108 6-550-180-01 s TRANSISTOR SSM6N16FE(TPLR3) IC700 6-706-923-01 s IC MAX3222IDBR Q109...
  • Page 85 (QA BOARD) (QA BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description R110 1-216-864-91 s CONDUCTOR, CHIP (1608) R172 1-218-990-81 s CONDUCTOR, CHIP (1005) R111 1-216-864-91 s CONDUCTOR, CHIP (1608) R174 1-218-941-81 s RES, CHIP 100 (1005) R112 1-216-864-91 s CONDUCTOR, CHIP (1608) R175...
  • Page 86 (QA BOARD) (QA BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description R252 1-218-990-81 s CONDUCTOR, CHIP (1005) R328 1-208-915-81 s RES, CHIP 15K (1005) R253 1-218-961-81 s RES, CHIP 4.7K (1005) R329 1-218-990-81 s CONDUCTOR, CHIP (1005) R254...
  • Page 87 (QA BOARD) (QA BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description R522 1-218-947-81 s RES, CHIP 330 (1005) R671 1-218-933-81 s RES, CHIP 22 (1005) R523 1-218-947-81 s RES, CHIP 330 (1005) R672 1-218-933-81 s RES, CHIP 22 (1005) R524...
  • Page 88 (QA BOARD) (QA BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description R737 1-218-989-81 s RES, CHIP 1M (1005) R826 1-208-915-81 s RES, CHIP 15K (1005) R738 1-218-990-81 s CONDUCTOR, CHIP (1005) R827 1-208-915-81 s RES, CHIP 15K (1005) R739...
  • Page 89 (QA BOARD) (QA BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description R944 1-208-887-81 s RES, CHIP 1.0K (1005) RB200 1-234-369-21 s RES, NETWORK 10 (1005X4) R945 1-218-911-91 s RES, CHIP 470K (1608) RB201 1-234-369-21 s RES, NETWORK 10 (1005X4) R946...

  • Page 90: Packing Materials & Supplied Accessories

    1-162-964-91 s CAP,CHIP CERAMIC 1000PF B 1608 1-492-861-11 s REMOTE COMMANDER (RM-PJ25) CN90 1-565-269-12 s SOCKET, CONNECTOR (D-SUB,L) 9P 9-885-120-26 s COVER, BATTERY (For RM-PJ25) CN91 1-820-181-11 s HEADER ASSEMBLY (PRINT PWB) 4P 1pc *b 1-534-827-15 s CORD, POWER (For U)

  • Page 91: Block Diagrams

    Overall Overall Section 4 Block Diagrams SDA 400K TX_B1 SCL 400K IC1102 SIRCS RESET J100 VSIG_R1-48 TX_B2 MMD[0-31] IC8000 IC501 IR_IN PEL3OUT_A IC8001 IC502 MMA[0-12] PANEL DRIVER IC103 SDRAM (RED) RESET (RED) X1100 PEL3OUT_B 24MHz TA1+, TA1_ TA1+, TA1_ TB1+, TB1_ TB1+, TB1_ TG_R X100...
  • Page 92 QA (1/3) QA (1/3) QA(1/3) IC604 HEX BUFFER 5A 11 DDC SEL1 IC603 SUB 3.3V D 3.3V IC205 (1/2) BUFFER IC200 ADC & DAC & SCAN CONV. CN301 DDC EEPROM VCC2 IC203 SUB 3.3V SDA OUT Q212 PORTD2 SDA IN SDA OUT 1A 1 I2C LEVEL SHIFT...
  • Page 93 HA, HB, NF, QA (2/3), QB, TL, U, V HA, HB, NF, QA (2/3), QB, TL, U, V QA(2/3) IC401 5V REG VOUT SUB5V CONT IC405 5V REG VOUT CN602 CONT SUB6.2V 6.2V 6.2V GB BOARD CN303 PROT PCONT IC409 POWER ON 100/200 GA BOARD...
  • Page 94 QA (3/3) QA (3/3) IRIS MOTOR QA(3/3) CN900 DUMP+ IC902 DUMP- IRIS CONT AMP IC903 IRIS MOTOR DRIVER IRIS CONT DRIVE+ DRIVE- IC901 IC902 IC903 HALL IN- Q1005 HALL OUT AMP HALL OUT AMP IRIS MOTOR DRIVER EMIT_12V HALL OUT+ HALL OUT IC407 Q1004...
  • Page 95 C (1/2) C (1/2) C (1/2) IC1000 A16V D3.3V DC/DC CONVERTER SW1 10 POWER_ON IC1002 CN1000 A16V 1.1V REG D6.2V_B PLL1.1V 6.2V_A/SUB13V D3.3V D6.2V_B 6.2V_A/SUB13V VOUT 6.2V_B/GND GND/6.2V_B GB BOARD CN301 IC1001 D6.2V_B DC/DC CONVERTER IC2000 IC2001 D1.1V HFR & 3D 3D GAMMA &...
  • Page 96 C (2/2) C (2/2) C (2/2) CN8000 51-62 SIG_01 38-49 25-36 SIG_48 12-33 TG_R LCD PANEL (RED) IC8000 IC9000 IC9500 LCD DRIVER RED LCD DRIVER GREEN LCD DRIVER BLUE 51-53 51-53 51-53 47-49 47-49 47-49 SIG_01 43-45 SIG_01 43-45 SIG_01 43-45 VSIG_R[1] - [47] VSIG_G[1] - [47]...
  • Page 97 GA, GB GA, GB CN203 D213 FB201 L201 DC(+) BALLAST DC(-) D206 CN202 L202 FB202 T301 PFCT AC(L) D214 D318 AC(N) CN301 Q205 Q307 D316 IC201 R316 C BOARD CN201 SWITCHING R233 PFC CONT 6.2V CN1000 IC301 SUB13V MAIN SUB13V QA BOARD CONVERTER IC203...

  • Page 99: Schematic Diagrams

    Section 5 Schematic Diagrams Index Board name Page 5-13 5-14 5-15 5-28 5-17 5-28 5-28 5-28 5-28 Frame Wiring 5-29 VPL-HW40ES...
  • Page 100 HA, HB HA, HB SUFFIX: -11 SUFFIX: -11 RIGHT MC2838-T112-1 PROTECT ENTER LEFT DOWN MENU INPUT POWER MC2836 PROTECT ECO_3.3V KEY0 TO QA CN11 6.8k 3.9k 2.7k 2.2k 1.5k 1.8k 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W RN-CP RN-CP RN-CP RN-CP RN-CP...
  • Page 101 C (1/10) C (1/10) SUFFIX: -11 SUFFIX: -11 A16V from GB board 1092mA C1005 C1006 D6.2V_A/SUB13V FB1000 PQ200WNA1ZPH 30ohm A16V IC1009 590mA 1608 3225 3225 6.2V_A/SUB13V C1016 C1017 FB1001 6.2V_B/GND 30ohm 1608 3225 3225 GND/6.2V_B D6.2V_B FB1013 CN1000 220ohm FB1017 (HW/VW) R1054 30ohm...
  • Page 102 C (2/10) C (2/10) SUFFIX: -11 SUFFIX: -11 (002) LVDS1 RA1- RAN0 RA1+ RAP0 R2003 RB1- PEL3OUT_A (002) RBN0 RB1+ RBP0 R2004 AA18 RC1- LV0P_A RCN0 AB18 RC1+ LV0N_A RCP0 R2005 LV1P_A RCLK1- RCLKN0 RB2000 RCLK1+ LV1N_A RCLKP0 R2006 AB19 RD1- LV2P_A RDN0...
  • Page 103 C (3/10) C (3/10) SUFFIX: -11 SUFFIX: -11 33.3MHz R3028 X3000 C3001 33.300MHz R3020 1/16W CHIP 1005 CL3005 XTAL_IN TC_ERRO CL3006 D3.3V XTAL_OUT TCON_RDYO D3.3V D1.1V R3044 R3014 CL3007 VDD33 C3002 REFCLK_SEL INV_HO FB3004 1/16W C3033 C3035 C3037 C3040 C3042 C3044 C3047 C3050...
  • Page 104 C (4/10) C (4/10) SUFFIX: -11 SUFFIX: -11 TX_R1_RAN TX_R2_RAN TX_R1_RAN TX_R2_RAN D3.3V TX_R1_RAP TX_R2_RAP TX_R1_RAP TX_R2_RAP TX_R1_RBN TX_R2_RBN TX_R1_RBN TX_R2_RBN TX_R1_RBP TX_R2_RBP FB4001 TX_R1_RBP TX_R2_RBP BLM15AG601SN TX_R1_RCN TX_R2_RCN TX_R1_RCN TX_R2_RCN TX_R1_RCP TX_R2_RCP TX_R1_RCP TX_R2_RCP TX_R1_CK1N TX_R2_CK1N TX_R1_CK1N TX_R2_CK1N TX_R1_CK1P TX_R2_CK1P C4004 TX_R1_CK1P...
  • Page 105 C (5/10) C (5/10) SUFFIX: -11 SUFFIX: -11 D1.8V_DDR2 FB5007 220ohm 1608 260mA C5037 6.3V 2012 C5038 C5039 C5040 C5041 C5042 DDR2_Control (006) RB5000 MA[3] MA_F[3] MA_F[0] MDQ[0] AR35 AV22 MA[10] MA_F[10] MA0_F MDQ0_F MA_F[1] MDQ[1] AR33 AW18 MWE_F MA1_F MDQ1_F MA_F[2] MDQ[2]...
  • Page 106 C (6/10) C (6/10) SUFFIX: -11 SUFFIX: -11 (005) DDR2_Data_23 (005) DDR2_Control MA_L[8] DDR2_Data_L (006) AP12 MA0_L MA0_L MA_L[4] MA1_L AR15 RB6000 (005) DDR2_CLK_23 MA1_L MA_L[0] AR13 MA2_L MA2_L MCSL AV16 MA3_L MA3_L MA_L[1] AP13 MA4_L MA4_L MA_L[5] AT15 MA5_L RB6001 MA5_L MA_L[9]...
  • Page 107 C (7/10) C (7/10) SUFFIX: -11 SUFFIX: -11 D1.0V D2.5V D1.0V AH22 AA32 AM19 GNDK GNDK GND25AD_TX GND10A_TX GND_DDR_F GND_DDR_F FL7000 FL7002 600mA AA25 100mA AA10 AH23 AA33 AM21 VCCK VCCK VCC25AD_TX VCC10A_TX GNDK GNDK GND25AD_TX GND10A_TX GND_DDR_F GND_DDR_F C7051 C7117 C7132 C7140...
  • Page 108 C (8/10) C (8/10) SUFFIX: -11 SUFFIX: -11 15.0V_R D3.3V C8041 C8043 C8045 C8053 C8008 C8010 L8000 6.3V 130mA 3225 D3.3V 15.0V_P 3225 3225 3225 2012 C8030 VG1_R L8001 470p 80mA VG2_R TP8000 TP8001 FB8008 FB8009 1005 R8077 220ohm 220ohm CN8000 FB8006 BLM15AG601SN...
  • Page 109 C (9/10) C (9/10) SUFFIX: -11 SUFFIX: -11 15.0V_G D3.3V C9053 C9041 C9043 C9045 C9008 C9010 L9000 6.3V GREEN 3225 3225 3225 3225 D3.3V 15.0V_P 2012 C9030 VG1_G L9001 470p VG2_G TP9000 1005 TP9001 FB9008 FB9009 R9077 220ohm 220ohm CN9000 FB9006 BLM15AG601SN 1608...
  • Page 110 C (10/10) C (10/10) SUFFIX: -11 SUFFIX: -11 15.0V_B D3.3V C9541 C9543 C9545 C9553 C9508 C9510 L9500 6.3V 3225 D3.3V 15.0V_P BLUE 3225 3225 3225 2012 C9530 VG1_B L9501 470p VG2_B TP9500 TP9501 FB9508 FB9509 1005 R9577 220ohm 220ohm CN9500 FB9506 BLM15AG601SN 1608...
  • Page 111 SUFFIX: -12 SUFFIX: -12 C100 C101 C102 C103 C106 C107 C108 C109 C104 C105 3719 1005 1005 FB100 1608 220ohm EMIT_CONT0 GND_1 EMIT_CONT1 CN100 GND_1 R100 R101 R111 R131 R121 2.2k 2.2k 2.2k 2.2k 1/16W 1/16W 1/16W 1/16W CHIP Q101 CHIP Q103 CHIP...
  • Page 112 SUFFIX: -11 SUFFIX: -11 PRIMARY AC(L) F101 T6.3AH 250V FH101 F101 FH102 6.3A CAM101 250V CN101 CN102 VDR101 AC(L) AC(N) VDR102 10/620V C131 AC(N) AC(L) 10/620V 250V R111 R112 to GB BOARD to AC INLET CAM102 WHITE RY102 TV-8 5V Drive AC(N) D109 CN103...
  • Page 113 GB (1/2) GB (1/2) SUFFIX: -12 SUFFIX: -12 D213 JL216 DC_+ JL217 FB201 1.1uH DC_- Normal mode filter JL205 CN203 C222 AC<L> JL206 450V to Ballast C219 AC<N> R237 35,L40 470p CN202 D206 D214 to GA Board D6SB60L L201 SF20L60U 260uH Q205 D212...
  • Page 114 GB (2/2) GB (2/2) SUFFIX: -12 SUFFIX: -12 JL302 D323 (001) DC_+ PRIMARY SECONDARY DA2J10100L JL303 (001) DC_- JL304 (001) VCC1 JL310 R350 R346 JL311 3.3k 1/10W (001) PFC_ON RN-CP 2012 2012 2012 2012 2012 1/10W JL320 RN-CP RN-CP RN-CP RN-CP RN-CP RN-CP...
  • Page 115 QA (1/11) QA (1/11) IC103 PST8428UL RESET SUFFIX: -12 SUFFIX: -12 C126 C128 X100 33MHz D3.3V ECO3.3V ECO3.3V R169 C129 C131 0.01 1/16W CHIP R171 FB102 FB103 120ohm L100 FB106 1/16W 120ohm CHIP 10uH 600ohm R178 1/16W D104 R106 CHIP 4.7k C121 C125...
  • Page 116 QA (2/11) QA (2/11) SUB5V SUFFIX: -12 SUFFIX: -12 R296 R297 FB200 600ohm CN200 SCL_400K_DDC SUB3.3V DATA2+ DDC_SEL1 (002,006) (001,002,006) RB200 Q218 Q212 DATA2 SHIELD (GND) LTC044EUBFS8TL LV-SHIFT RN-CP D201 1/16W FB204 DB4J406K0R DATA2- 68ohm R227 R237 DATA1+ R294 CHIP CHIP CHIP DATA1 SHIELD (GND)
  • Page 117 QA (3/11) QA (3/11) SUFFIX: -12 SUFFIX: -12 FB301 600ohm PW_LVDSOUT (011) IPCPRO_LVDSOUT (011) (006) PANEL_TEMP PANEL_TEMP FB302 600ohm (004,006,010,011) POWER_ON POWER_ON FB303 600ohm (006) DE_RESET DE_RESET FB304 600ohm (006,011) PEL_RESET RE2+ PEL_RESET AK11 FB311 600ohm RE2- (010) EMIT_SYNC2 EMIT_SYNC2 AJ11 FB309 600ohm...
  • Page 118 QA (4/11) QA (4/11) SUB1.8V SUFFIX: -12 SUFFIX: -12 C437 FB406 6.3V C427 0.01 2012 C438 0.01 25V VDDIO_HDMI VDDCORE 1005 1005 C439 C428 VDDCORE 100p 50V 100p 50V 1005 1005 C429 VDDIO 0.01 25V 1005 VDDIO VDDCORE C440 1005 100p 50V VDDCORE SUB3.3V...
  • Page 119 QA (5/11) QA (5/11) SUFFIX: -12 SUFFIX: -12 C522 SUB2.6V 6.3V 2012 R506 FB500 1/16W CHIP MA12 AH25 AC28 VDD25 MA12 100p 50V C500 1005 AG25 AA27 RB500 SUB2.6V VDD25 MA11 0.01 25V C501 1005 AF25 AC27 VDD25 MA10 AF26 AA29 MA10 VDD25...
  • Page 120 QA (6/11) QA (6/11) SUFFIX: -12 SUFFIX: -12 SUB3.3V D3.3V CN603 R624 R626 SUB3.3V FOR_EMULATOR CHIP CHIP R644 1/16W LAMP_MODE_SW_VIDI_A PW_A[19] R611 1.5k (006) SDA_HP_IN SUB3.3V R627 LAMP_MODE_SW_VIDI_A R645 FB600 CHIP LAMP_COV LAMP_COV (003) (006) SCL_HP_IN LAMP_RXD_C PW_A[18] FB620 FB621 CL635 LAMP_COV (007)
  • Page 121 QA (7/11) QA (7/11) SUFFIX: -12 SUFFIX: -12 SUB3.3V ECO3.3V ECO3.3V D3.3V ECO3.3V TC7SH00FU(T5RSOYJF) JIGU FB715 IC702 600ohm FB717 600ohm IC706 3.3V PST8428UL FB702 600ohm RESET R747 Q702 SCLOUT (003,006) (007) UART_SW R741 R700 100 1/16W CHIP RT3WLMM-TP-1F R774 1/16W 1/16W R781 (003,006)
  • Page 122 QA (8/11) QA (8/11) SUFFIX: -12 SUFFIX: -12 (006) FAN_PROT SUB13V Q803 CL801 6.2V LTC044EUBFS8TL FAN_CONT3 (006) FAN PROT CL802 6.2V FAN_CONT2 (006) CL803 (006) FAN_CONT1 R829 1/16W CHIP 396mA FB806 VOUT R809 N.C. 1/16W FB807 600ohm RN-CP R801 N.C. R825 1/16W N.C.
  • Page 123 QA (9/11) QA (9/11) SUFFIX: -12 SUFFIX: -12 6.2V SUB13V 71mA CL900 VOUT N.C. R903 R900 1/16W 1/16W N.C. RN-CP CHIP N.C. R904 R902 C900 C904 4.7k 4.7k R901 1/16W 1/16W IC900 1/16W RN-CP RN-CP BD00GC0WEFJ-E2 CHIP 2012 2012 GND_1 FB907 600ohm R920...
  • Page 124 QA (10/11) QA (10/11) SUFFIX: -12 SUFFIX: -12 EMIT_12V D3.3V TH002 IN0R9 IN0R8 FB1005 RB1000 FB1006 220ohm IN0R7 FB1007 220ohm IC1004 D3.3V D3.3V IN0R6 PORTD6 HPD2_IN (002) CP7263ATT C1015 IN0R5 PORTD5 HDMI_HOTPLUG (002) CL1018 CL1020 INT_EMIT_STR P0[5] IN0R4 PORTD4 HDMI_SEL (002) (010) R1028...
  • Page 125 QA (11/11) QA (11/11) SUFFIX: -12 SUFFIX: -12 D3.3V D3.3V D1.2V D1.2V FB1103 FB1104 FB1105 FB1106 A_3.3V D_3.3V D_1.2V IPCPRO_LVDSOUT (003) PW_LVDSOUT (003) R1123 TE2+ TXA0N D_3.3V TE2- RXDVDD TXA0P TD2+ RXDVSS TXA1N RE2+ TD2- RXA0N TXA1P RE2- R1106 TC2+ RXA0P TXA2N RD2+...
  • Page 126 NF, QB, TL, U, V NF, QB, TL, U, V SUFFIX: -11 SUFFIX: -11 IC30 LAMP_TEMP GP1UE26XKOVF TO QA TH60 LAMPCOVER_IN 1608 LAMPCOVER_OUT CN60 1/10W RN-CP BOARD NO. 1-876-705-11 ECO_3.3V TO QA SIRCS-NF 6.3V 1/10W 2012 RN-CP CN30 BOARD NO. 1-884-419-11 LAMP_COVER TO QA RS232C...

  • Page 127: Frame Wiring

    Frame Wiring Frame Wiring PANEL R AC INLET FILTER TO QA TO QA TO QA CN70 CN11 CN60 SAFETY GND CN8000 CN101 EXT_TEMP CN703 FILT_COVER WHITE White THERMO CN80 TO QA to C board from QA board FUSE EXT_TEMP CN104 PANEL_TEMP PANEL_TEMP ECO_3.3V...
  • Page 129 Section 6 Board Layouts Index Board name Page 6-10 6-10 6-10 6-11 6-11 6-11 6-11 6-11 VPL-HW40ES...
  • Page 130 C BOARD CN2000 *:B SIDE CN4000 R1044 R1043 IC1000 TP2000 * E5 R1050 R1048 FB2004 TP2002 TP2001 IC3002 IC1001 TP2001 TP9502 IC1002 TP2002 R9002 C9001 C9005 R9003 FB1004 TP3000 R9000 FB3001 IC1003 TP3000 R9001 L9502 L9503 C1012 C9544 CN1000 R9006 R9007 C9546 R3067...
  • Page 131 A1002 C3000 TP2000 R2000 IC3000 FB2000 C2000 A1011 R3039 R3015 C9007 R3043 FB9001 FB9002 C9006 FB9005 FB9000 R9580 C9536 R9005 R9004 FB9507 C9014 C9009 C9008 R9009 R9008 C9522 C9519 C9517 C9010 C9031 R9013 C9030 R9012 R9021 R9017 R9020 R9016 R9019 R9023 R9022 R9018...
  • Page 132 GA BOARD D101 D102 D103 D104 D105 D106 D107 D108 D109 D110 D141 F101 IC101 IC102 IC103 Q101 Q102 Q103 Q104 Q105 Q140 Q141 T101 TH101 VDR101 VDR102 -A SIDE- SUFFIX: -11 VPL-HW40ES...
  • Page 133 -B SIDE- SUFFIX: -11 VPL-HW40ES...
  • Page 134 -A SIDE- GB BOARD SUFFIX: -12 D206 D320 Q306 D208 D321 Q307 D209 D322 Q308 D210 D323 Q309 D211 D324 Q310 D212 D325 Q311 D213 D326 Q312 D214 Q313 D215 IC201 D217 IC202 T301 D218 IC203 D301 IC204 TH201 D302 IC301 D303 IC302...
  • Page 135 -B SIDE- SUFFIX: -12 VPL-HW40ES...
  • Page 136 QA BOARD CN600 CN602 CN900 CN1001 FB1008 FB1007 FB1009 TH002 CN400 R1035 FB1006 *:B SIDE VDR603FB603 FB600 R606 CL634 CL635 VDR600 D101 Q202 * A1 CL316 CL315 CL312 R605 C602 D102 Q203 * A1 CN301 FB612 TP606 D103 * C1 Q204 * A1 R333...
  • Page 137 R942 R331 R944 R427 IC903 C913 FB907 R931 R932 CL900 C904 C408 R908 IC902 R903 FB1103 CL401 D705 D702 C411 C1101 C1119 IC900 C1145 C909 C1120 FB1104 D704 D701 C1130 R920 C1142 R709 R708 R1123 C1126 D703 D700 C1115 R405 R422 IC901 R1037...
  • Page 138 EM, HA, HB EM, HA, HB R111 R101 R121 R131 R100 R112 R102 R122 R132 R117 R113 R103 R107 R123 R127 R133 R137 R116 R118 R108 R104 R124 R128 R134 R138 R115 R119 R109 R105 R125 R129 R135 R139 R114 R120 R110 R106...
  • Page 139 NF, QB, TL, U, V NF, QB, TL, U, V CN70 -A SIDE- -B SIDE- -A SIDE- -B SIDE- SUFFIX: -11 SUFFIX: -11 SUFFIX: -11 SUFFIX: -11 CN91 TH50 DM005 -A SIDE- -B SIDE- SUFFIX: -11 SUFFIX: -11 CN80 -A SIDE- -B SIDE- SUFFIX: -11 SUFFIX: -11...
  • Page 141 SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer : Check the metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal...
  • Page 142 VPL-HW40ES (CN) VPL-HW40ES (SY) Printed in Japan Sony Corporation VPL-HW40ES (U) J, E 2014. 3 32 9-878-557-01 ©2014...

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