ENGLISH CONTENTS 1. General information 1.1. Introduction 1.2. Service Information 2. Safety 2.1. Safety Symbols and Their Meanings 2.2. Accidents Prevention 2.3. General Safety Information 4. Transport of the Machine 5. Installation of the Machine 5.1. Preparation 5.2. Connecting to Power Source 6.
The technical drawings and details contained in this manual constitute a guide for the operator. 1.2. Service Information In case of any technical problem please contact your nearest YILMAZ dealer, or YILMAZ head office through the above mentioned phone, fax or e-mail address.
Page 19
AUTHORIZED TECHNICAL SERVICE CENTER ADDRESS No:9 0216 312 28 28 Pbx. 0216 484 42 88 E-mail service@yilmazmachine.com.tr www.yilmazmachine.com.tr For minimize the documantation, It is wery necessary to mention below details at the agreements signed with suppliers and dealers of the purchased machines Machine model Voltage and frequency Date of purchase...
2. SAFETY 2.1. Safety Symbols and Their Meanings Ensure safe working position, always keep your Read the user guide balance. Wear ear protectors Elektrical excitation Wear safety goggles If the power cable should be damaged during operation, don't touch and unplug it. High temperature warning Never use damaged power cables.
2.2. Accidents Prevention 2.2.1 Our machines are manufactured in accordance with CE safety directives, which cover national and international safety directives. 2.2.2 It is the task of the employer to warn his staff against accident risks, to train them on prevention of accidents, to provide for necessary safety equipment and devices for the 2.2.3 It is the task of the employer to warn his staff against accident risks, to train them on prevention of accidents, to 2.2.4 Machine should be operated only by staff members, who have read and understood the contents of this manual.
Page 22
2.3.5 machine. 2.3.6 Ensure that the work piece is clamped appropriately by the machine's clamp or vice 2.3.7 Ensure safe working position, always keep your balance. 2.3.8 Keep your machine always clean for safe operation. Follow the instructions at maintenance and replacement of accessories.
Copy router machines designed to open lock, handle, hinge and window fastening slots onto PVC and Aluminum profiles. Channels in different dimensions can be opened independently from copying. Pneumatic clamps. Pneumatic braking Pneumatic table positioning. STANDARD ACCESSORIES OPTIONAL ACCESSORIES Air Gun Digital Angle Measuring System Profile Support (Right- Left Conveyor) Clipper (5)
4.4. Movable parts on the machine should be fixed before carrying out the transport. 4.5. The machine size and weight measurements, given the technical specification sheet. 5. INSTALLATION OF THE MACHINE 5.1 Preparation 5.1.1 The machine size and weight measurements, given the technical specification sheet.The ground, where the machine will be placed, should be even, solid enough to bear the weight of the machine.
5.2 Connecting to Power Source 5.2.1 Electrical connection must be made by a licensed electrician 5.2.2 The power outlet socket on the machine should be available. 5.2.3 Plug the machine to a grounded socket. 5.2.4 Check the supply voltage. The source voltage must be in accordance with the data 5.2.5 After electrical connection is made, machine must be operated in idle running and it must be controlled whether rotation directions of cutting tools are correct or not and if the rotation direction is wrong, appropriate...
6.7 Do not work on the machine by removing the protective parts The safety data have been defined above. In order to prevent physical damage or damage to the equipment, please read the safety information carefully and keep the manual always in an easy accessible place.
7.2 Operation 7.2.1 Place PVC or aluminum profile that you are going to process on to the table (FIGURE 3 NO.88). Fix it with clamps (FIGURE 3 NO.24) on the table. 7.2.2 The forward/ backward and upward/ downward position of the clamps can be adjusted by special squeezing tools (FIGURE 3 NO.3UA040030-0002).
Page 30
7.2.7 Run the engine and rotate the cutting tool (FIGURE 8 NO.0KT010200-1611) by pressing the button marked in (FIGURE 2 NO.1EL090000-0500) continuously. 7.2.8 By the help of joystick arm (FIGURE 2 NO.1EL090000-0500) on the head, move the head and execute a process on profile. In order to reach requested depth, use up and down motion control arm (FIGURE 2 NO.2TU011510-0081).
7.2.14 Table is able to rotate when right and left hand buttons are pressed simultaneously. It is not allowed to rotate table by pressing only one button. After rotating the table, be sure that support pin (FIGURE 8 NO.2TU014010-0233) is in forward position. 7.2.15 Temperature seen...
8.1.5 Before using cutting tool, operate the machine out of gear and control whether it is inserted correctly, it is without flexure and it is inserted appropriately. Do not use cutting tools that are damaged or lost its functionality. 8.2 Changing the cutting tool 8.2.1 Cut the electric connection of the machine.
Adjust the air pressure (pneumatic systems) 8.3.1 Pull up pressure adjustment valve. Set adjustment valve to the desired value on manometer by turning it clockwise or counter clockwise. Then lock the valve by pressing it down. 8.3.2 Set the air pressure between 6 and 8 BAR. If air pressure drops below the stated values, accessories operating with pneumatic power do not work.
9. WARRANTY CONDITIONS YILMAZ Machine Industry and Trade Limited Company, guarantees that all machines have been tested and conform to the international standards. The guarantee is valid 24 months from despatch date and does not cover the electrical parts of the machine.