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Training Manual FT 55
All the technical strengths,
installation and maintenance:
Gepard, Panther
.

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Summary of Contents for Protherm Gepard Series

  • Page 1 Training Manual FT 55 All the technical strengths, installation and maintenance: Gepard, Panther...
  • Page 2 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Presentation of the range This product range exists in different versions: - Open flue or fan flue boilers...
  • Page 3 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . General presentation of the open flue appliances.
  • Page 4 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . General presentation of the fan flue appliances The structure of fan flue versions Smoke outlet...
  • Page 5: 10 Draught Diverter

    T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Hydraulic description of open flue appliances : Pressure relief valve (3 bar) Gas valve...
  • Page 6 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Hydraulic description of fan flue appliances : Pressure relief valve (3 bar) Gas valve...
  • Page 7 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Hydraulic operation of Combi versions Hydraulic diagram in heating Hydraulic diagram in hot water...
  • Page 8: Pressure Sensor

    T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Hydraulic description of system (open-flue) appliances : Pressure relief valve (3 bar) Gas valve...
  • Page 9: Way Valve

    T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Hydraulic description of system (fan-flue) appliances : Pressure relief valve (3 bar) Gas valve...
  • Page 10 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Hydraulic operation of System Boiler Hydraulic diagram in hot water - 10 -...
  • Page 11: Technical Characteristics

    T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Technical characteristics Gepard Panther...
  • Page 12 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Technical characteristics Gepard Panther...
  • Page 13 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Control panel Panther / Panther Domestic hot water circuit temperature control Display...
  • Page 14 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Control panel Gepard Reset button Working mode selection...
  • Page 15 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Safety devices for open flue boilers Smoke overflow Flame control...
  • Page 16 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Safety devices for fan flue boilers Air flow switch Flame control...
  • Page 17: Hydraulic Unit

    T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Hydraulic unit Cold water inlet Plate heat exchanger*...
  • Page 18 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Pump bloc / dhw flow detector bloc : Sub-assembly Components...
  • Page 19 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Combustion unit : This picture is for Panther.
  • Page 20 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . E-box : The control panel contains the main board, the display card, the terminals (for electrical accessory connections, electric power supply, etc).
  • Page 21: Burner

    T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Regulation: general functions The burner can be lit following two different procedures depending on the prior condition of the unit: •...
  • Page 22 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Regulation: •...
  • Page 23 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Regulation: •...
  • Page 24 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Regulation: •...
  • Page 25 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Access to installer and After-Sales menus - Panther: The display has hidden menus accessible by entering a code.
  • Page 26 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Accessing the Installation and After-Sales menus - Gepard: The display has hidden menus accessible by entering a code.
  • Page 27 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Installation and After-Sales menu details: Factory Possible to...
  • Page 28 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Factory Possible to Code Parameter...
  • Page 29 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Factory Possible to Code Parameter...
  • Page 30 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Installer Menu: The external sensor operation Setting is done using 2 parameters: - The sensor slope to be chosen on the curve below (1):...
  • Page 31 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Factory Possible to Code Parameter...
  • Page 32 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . The Installation and After-Sales menus by theme: read read...
  • Page 33 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Appliance status: This function can be used at any time to know what operating phase the appliance is in.
  • Page 34 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Test modes: By activating the various test modes, you can access special functions on the appliance.
  • Page 35: Gas Conversion

    T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . Gas conversion : The gas conversion kits are defined following requirements.
  • Page 36 T e c h n i c a l T r a i n i n g T e c h n i c a l N o t e b o o k ............. . The gas valve : The gas valve is designed around a stepper motor controlling a variable valve.
  • Page 37: Heater Location

    T e c h n i c a l T r a i n i n g I n s t a l l a t i o n ................Heater location : •...
  • Page 38: Water And Gas Connections

    T e c h n i c a l T r a i n i n g I n s t a l l a t i o n ................Reminder of bathroom electrical protection zones This range of boilers cannot be installed in...
  • Page 39 T e c h n i c a l T r a i n i n g I n s t a l l a t i o n ................Water and gas connections: System boiler: Tank...
  • Page 40 T e c h n i c a l T r a i n i n g I n s t a l l a t i o n ................Type of flue connection Models Flue diameter...
  • Page 41 T e c h n i c a l T r a i n i n g I n s t a l l a t i o n ................Type of flue connection Models Flue diameter...
  • Page 42: Electrical Connections

    T e c h n i c a l T r a i n i n g I n s t a l l a t i o n ................Electrical connections : Two hatches accessible from the electrical box cover can be used to connect various components.
  • Page 43 T e c h n i c a l T r a i n i n g I n s t a l l a t i o n ................Flow rate / pressure curve available at boiler outlet (heating side) : Pressure available between Heating Panther 12 KW...
  • Page 44: Installation Recommendations

    T e c h n i c a l T r a i n i n g I n s t a l l a t i o n ................The flow rate in the installation can be modified with a bypass.
  • Page 45 T e c h n i c a l T r a i n i n g I n s t a l l a t i o n ................Check-list for commissioning a heater: Step Action...
  • Page 46: Pressure Sensor

    T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Service visit : List of recommended annual checks: Components...
  • Page 47: Data Storage

    T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Service visit: Additional operations during five-yearly visits.
  • Page 48 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Fault diagnosis help: Fault Description...
  • Page 49 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Fault diagnosis help: Fault Description...
  • Page 50 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . INTERFACE User interface Not used on these models (UK timer)
  • Page 51 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Gepard 23 MOV circuit diagram : INTERFACE ON / OFF...
  • Page 52 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Gepard 23 MTV circuit diagram: INTERFACE ON / OFF...
  • Page 53 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Panther 25 KOV circuit diagram: INTERFACE ON / OFF...
  • Page 54 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Panther 25/30 KTV circuit diagram : INTERFACE ON / OFF...
  • Page 55 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Panther 12 KOO circuit diagram: INTERFACE ON / OFF...
  • Page 56 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Panther 12/25 KTO circuit diagram: INTERFACE ON / OFF...
  • Page 57 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . INTERFACE ON / OFF Measurements:...
  • Page 58 INTERFACE ON / OFF T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Measurements: Gas valve: Safety gas valve...
  • Page 59 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Disassembly / reassembly Dismantling the panel 1 front panel...
  • Page 60 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Disassembly / reassembly Heating filter access The heating filter is located under the plate heat exchanger.
  • Page 61: Dismantling The Burner

    T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Dismantling the burner The burner (gas without the gas manifold) is fixed by 2 screws (by either side of the burner).
  • Page 62 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Dismantling the igniter The igniter is fixed to a support itself screwed to the frame and accessible from the front.
  • Page 63 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Dismantling the DHW heat exchanger The DHW exchanger is pressed against the hydraulic unit with 2 brackets.
  • Page 64 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Exploded view of hydraulic assembly Three-way valve connector 11 Heating flow pipe retaining clip...
  • Page 65 T e c h n i c a l T r a i n i n g M a i n t e n a n c e ............... . . Dismantling the fan A single screw keeps the fan in position.
  • Page 66 T e c h n i c a l T r a i n i n g A c c e s s o r i e s ................Wired outdoor sensor (ref.
  • Page 67 T e c h n i c a l T r a i n i n g A c c e s s o r i e s ................Option card (ref.
  • Page 68 Vaillant Group Slovakia, s.r.o. Phone: +421(0) 346966151 Pplk. Pljusta 45 Fax: +421(0) 346966111 909 01 Skalica www.protherm.sk...

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