Garland Starfire Series Installation And Operation Manual

Garland Starfire Series Installation And Operation Manual

Gas operated restaurant ranges, fryers & broilers
Table of Contents

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INSTALLATION AND
OPERATION MANUAL
STARFIRE AND STARFIRE SENTRY
SERIES GAS OPERATED RESTAURANT
RANGES, FRYERS & BROILERS

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,
or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.
The information contained herein, (including design and parts specifications), may be superseded and is subject
to change without notice.
GARLAND COMMERCIAL INDUSTRIES
185 East South Street
Freeland, Pennsylvania 18224
Phone: (570) 636-1000
Fax: (570) 636-3903
Part # 1382683 (01/08)
Part # 138683 (01/08)
APPLIANCE
WARNING:
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4
CANADA
Phone: 905-624-0260
Fax: 905-624-5669
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS
COMMERCIAL COOKING EQUIPMENT AND
MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A
LICENSED PLUMBER OR GAS FITTER. APPROVAL
NUMBER: G-1-07-05-28
For Your Safety:
Post in a prominent location, instructions to be
followed in the event the user smells gas. This
information shall be obtained by consulting
your local gas supplier.
Enodis UK LTD.
Swallowfi eld Way, Hayes, Middlesex UB3 1DQ ENGLAND
Telephone: 081-561-0433
Fax: 081-848-0041
© 2005 Garland Commercial Industries, Inc.
Page 1

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Summary of Contents for Garland Starfire Series

  • Page 1: For Your Safety

    Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
  • Page 2: Important Information

    IMPORTANT INFORMATION WARNING: This product contains chemicals known to the state of California to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of California to cause cancer.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS IMPORTANT INFORMATION....2 Fryers and Broilers........13 Range-Match Broilers .
  • Page 4: Specifications

    SPECIFICATIONS Installation Clearances Gas Connections – All Models Minimum Installation Clearance To Adjacent TYPE OF MANIFOLD Combustible Walls &Type Of Floor Or Base. EQUIPMENT INLET SIZE TYPE OF SIDES AND TYPE OF Ranges 3/4 inch N.P.T. EQUIPMENT REAR FLOOR/BASE Ranges 6”...
  • Page 5: Introduction

    “ON. ” A preset deliver sufficient pressure to operate the unit properly. gas pressure regulator is supplied with GARLAND Restaurant Series Equipment. It may be necessary to adjust the regulator to deliver fuel at the pressure shown on the rating plate.
  • Page 6: Appliances Equipped With Casters

    INSTALLATION Continued F. In Canada, the installation must comply with local codes, Ventilation and Air Supply or in the absence of local codes, with the Installation Proper ventilation is highly essential for optimum codes for Gas Burning Appliances and Equipment CAN/ performance.
  • Page 7: Testing And Adjustments

    INSTALLATION Continued D. Securely fasten the support brackets to the burner box For ease of attaching the supply line, there is a removable sides with (4) 1/4-20 x 3/4 slot truss head machine screws, cover on the terminal box. or (4) #10B x 1/2 Phillips sheet metal screws. (Hardware Permanent connection to the electrical service must comply package is supplied).
  • Page 8: Assembly Of Broiler

    INSTALLATION Continued Assembly of Broiler Sanitary Countertop Seal Steel Grate Rods When the broiler is installed on a countertop, the National Sanitation Foundation, (NSF), International recommends Each broiler is supplied with (14) 15”/381mm, (-18B), that it be sealed in accordance with NSF standards per the 21”/533mm, (-24B), 26”...
  • Page 9: Operating Instructions

    OPERATING INSTRUCTIONS Starfire Ranges 4. Set the thermostat to its maximum setting. The burner should have a 5/16”, (8mm), stable blue flame. Open top burners 5. Lower the griddle carefully into position, being very 1. Remove top grates and ring grates. careful not to leave any part of the capillary tube in the burner compartment.
  • Page 10: Griddle/Broiler (Model St283)

    OPERATING INSTRUCTIONS Continued Griddle/Broiler (Model ST283) See griddle seasoning before use. 1. One pilot serves three burners via a lighter burner. LIGHT BURNER THRU INSIDE OF OVEN 2. Push in the valve knob and turn counter-clockwise to the W/MATCH ignition position. 3.
  • Page 11: Starfire Sentry Ranges

    OPERATING INSTRUCTIONS Continued POWER FAILURE NOTE: In the event of a power failure, no The motor on your range convection oven is maintenance attempt should be made to operate this oven. This oven is free since it is constructed with self-lubricating sealed ball gas operated but has electrical features, motor and door bearings.
  • Page 12: Solid Hot Tops

    OPERATING INSTRUCTIONS Continued NOTE: On ranges equipped with electric spark ignitors, press Recommended preheat time is 30 minutes. This will ensure the ignitor button and observe that the pilot lights. If it does that the casting is thoroughly saturated with heat. Pots not, repeatedly depress the ignitor button until it does.
  • Page 13: Oven (Standard)

    OPERATING INSTRUCTIONS Continued Oven (Standard) 3. Turn the thermostat to the desired setting. Cool down Lighting 1. Turn the oven valve knob to the circular “OFF” symbol. 1. Push in the valve knob, and turn it counter-clockwise to the ignition position. 2.
  • Page 14: Range-Match Fryers

    OPERATING INSTRUCTIONS Continued 2. Apply a light coat of cooking oil to the cooking surface. 6. To turn the burner off, push in and turn the valve knob to Wipe away the excess. the circular “OFF” symbol. 3. Turn all the valves to a low setting and allow the grids to Shut down heat slowly for 30 minutes.
  • Page 15: Product Application Information

    OPERATING INSTRUCTIONS Continued 5. If liquid frying compound is used., Turn the gas control fast, scorching the frying compound. If the process is knob to the “ON” position, and set the thermostat to the continued in this way, permanent damage to the fry tank desired temperature.
  • Page 16: Griddle Tops

    PRODUCT APPLICATION INFORMATION Continued Griddle Tops Range Base Convection Oven Griddle tops are designed to have food cooked directly on Generally, a temperature 25° to 50°F (-4° to 10°C), lower than the surface, for example hamburgers, eggs, pancakes, has that specified in recipes for standard ovens should be used. browns, etc.
  • Page 17: Adjustments

    ADJUSTMENTS The top and oven orifices are fixed and cannot be adjusted. “Minimum” Flame Setting Proper rate will be attained if the gas supply pressure is Griddle correct. Pressure may be checked by using the 1/8” NPT manifold pressure tap. A properly adjusted air shutter will Minimum flame setting is adjusted at the screw located on provide for a distinct blue flame over the entire port area of the valve body, by turning the valve to the “MIN”...
  • Page 18: Burner Gas / Air Adjustment

    ADJUSTMENTS Continued Burner Gas / Air Adjustment Indicator Mark Calibration Variation in field condition and/ or rough handling of the By-pass Flame Plate Adjuster equipment in transit may create the need for adjustment to the primary burner air. Check operation and adjust as below Calibration Lock Screws to provide a sharp blue flame at full rate, (valve open fully, or...
  • Page 19: Bjwa Griddle Thermostat

    ADJUSTMENTS Continued 3. Continue to monitor the oven temperature, recording CALIBRATION the readings at 5 minute intervals until three successive SCREW readings are within 5°F, (2°C), of each other. If the temperature does not read within 15°F, (8°C), of the dial setting, recalibrate as follows.
  • Page 20: Maintenance And Cleaning

    ADJUSTMENTS Continued 4. While holding the calibration stem pushed inward with Fryer Thermostat the screwdriver, turn the control DIAL to the temperature Calibration indicated on the test instrument. Release pressure on the calibration stem. Field calibration is seldom necessary and should not be resorted to unless experience with cooking results 5.
  • Page 21: Stainless Steel

    MAINTENANCE AND CLEANING Continued The oven should be permitted to cool down before cleaning 2. The porcelain interior can be cleaned with oven cleaners exterior surfaces. such as “Easy-Off, or “Dow Oven Cleaner”. 1. Wipe exposed, cleanable surface when cool with a mild Follow product manufacturer’s instructions for proper use.
  • Page 22: Griddle

    MAINTENANCE AND CLEANING Continued Griddle Grids and trays should be removed daily, washed, rinsed and dried thoroughly. To produce evenly cooked, browned griddle products, keep Use a wire brush to clean the ports of the burners. Ignite and griddle free from carbonized grease. Carbonized grease on check for clogged holes.
  • Page 23: Troubleshooting

    TROUBLESHOOTING Oven (Standard & Convection) Problem Possible Cause Solution Oven too hot or not hot enough Thermostat out of calibration Check calibration Burner flame shuts off when oven is at Thermostat has incorrect Replace thermostat the required temperature. by pass rate. Burner flame soft-lazy yellow tip Insufficient primary air Check aeration shutter setting...
  • Page 24: Convection Ovens Only

    TROUBLESHOOTING Continued Convection Ovens Only Problem Possible Cause Solution Cook/Cool Down switch set to “Cook” No power to oven Check power supply Defective Cook/Cool Down switch Replace switch position. Light off. Motor not working Faulty wiring Check condition of wires and all connections Cook/Cool down switch set to “Cook”...
  • Page 25: Flame Supervision Device

    TROUBLESHOOTING Continued Open Burner – Models Equipped with Flame Supervision Device Problem Possible Cause Solution Burner flame too large Incorrect gas pressure Check gas pressure Burner flame soft – yellow tip Insufficient primary air Adjust air shutter Flame lifts off burner ports Excessive Primary air Flame burns back to orifice Burner “pops”...
  • Page 26: Hot Top / Griddle / Broiler

    TROUBLESHOOTING Continued Hot Top / Griddle / Broiler Problem Possible Cause Solution Burner flame too large Incorrect gas pressure Check gas pressure Burner flame soft – yellow tip Insufficient primary air Adjust air shutter Flame lifts off burner ports Excessive primary air Flame burns back to orifice Burner “pops”...
  • Page 27: Fryers

    TROUBLESHOOTING Continued Fryers Problem Possible Cause Solution Low millivolt output Low pilot flame Adjust pilot flame height Clogged pilot orifice Clean pilot orifice Low gas pressure Increase gas pressure at regulator Manual shut off partially closed Open valve fully Flame blowing away from pile Adjust flame properly Pilot flame adjusted too high Adjust pilot flame height...
  • Page 28: Wiring Diagrams

    WIRING DIAGRAMS Page 28 Part # 1382683 (01/08)
  • Page 29 WIRING DIAGRAMS Continued Part # 138683 (01/08) Page 29...
  • Page 30 WIRING DIAGRAMS Continued Page 30 Part # 1382683 (01/08)
  • Page 31 WIRING DIAGRAMS Continued Part # 138683 (01/08) Page 31...
  • Page 32 WIRING DIAGRAMS Continued Page 32 Part # 1382683 (01/08)
  • Page 33 WIRING DIAGRAMS Continued Part # 138683 (01/08) Page 33...
  • Page 34 WIRING DIAGRAMS Continued Page 34 Part # 1382683 (01/08)
  • Page 35 WIRING DIAGRAMS Continued Part # 138683 (01/08) Page 35...
  • Page 39 BLACK WHITE...
  • Page 42 COOK COOK AMBER AMBER BLUE BLUE COOL COOL...
  • Page 44 COOK COOK AMBER AMBER BLUE BLUE COOL COOL...

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