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Sase PDG 9500+ Manual

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PDG 9500+ Manual
Version 5
SASE Company, Inc.
Ser. #: 2300 +
Phone 800.522.2606 or Fax 877.762.0748
Date : 8/1/2018
www.SASECompany.com

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Summary of Contents for Sase PDG 9500+

  • Page 1 PDG 9500+ Manual Version 5 SASE Company, Inc. Ser. #: 2300 + Phone 800.522.2606 or Fax 877.762.0748 Date : 8/1/2018 www.SASECompany.com...

  • Page 5: Table Of Contents

    Table of Contents Cover ........... Letter from SASE ........... Safety Instructions ...................... Introduction Transportation ........... Storage ........... Setup and Operation ........... 10-11 Changing of Diamonds ........... 12-13 Determining Diamond Selection........14-15 Plastics & Water System..........16-17 Testing Stage ...........

  • Page 6: Safety Instructions

    Should the user fail to comply with these, SASE Company Inc or its representatives are free from all liability both directly and indirectly. Read through these operating instructions and make sure that you understand the contents before starting to use the machine.
  • Page 7 Safety Instructions Check that the cord and extension cord are intact and in good condi- tion. Never use the machine if the cord is damaged, hand it in to an WARNING HIGH VOLTAGE! authorized service workshop for repair. Does not use a rolled up extension cord. Inspection and/or maintenance should be carried out Electrical cords must not exceed 200ft in length.

  • Page 8: Introduction

    As with all electronic equipment, the drives are sensitive to excessive vibration, rough treatment and high levels of dust. Much care and atten- tion has been given by SASE to ensure maximal protection is given to the drive. Note the shock absorbing mounting system used to mount the steel cabinet on the machine chassis/frame.

  • Page 11: Setup And Operation

    Once both a speed and direction have been nominated, switch on dust extraction or vacuum device. IMPORTANT! It is highly recommended to use a SASE BULL 1250 Industrial Vacuum system for complete dust control.

  • Page 12: Changing Of Diamonds

    Changing of Diamonds Different applications often require different selections of diamond tooling. There will be many occasions when the grinding discs need to be changed. Following is a guide for this procedure. Preparation Press the Stop button and engage the Emergency Stop button. As an extra precaution, unplug power cord to prevent unintentional starting of the machine while changing disc, which could result in serious injury.

  • Page 13: Determining Diamond Selection

    Determining Diamond Selection Diamond Background Diamond abrasives usually consist of 2 components: Diamond powder (also known as diamond crystals or grit). By chang- ing the size of the diamond powder or grit, we can change how coarse or fi ne the scratches will be that are left behind from the grinding process.
  • Page 14 HALF-SET OF DIAMONDS When the diamonds are set-up as a half-set, they tend to follow the surface of the floor. The half-set diamond configuration should only be used when an emely flat floor finish Is not required. FULL-SET OF DIAMONDS Diamonds that are set-up as full-set tend not to follow the surface of the floor.

  • Page 15: Plastics & Water System

    Number 19 attaches number 18 to number 17 here. Number 15 and 16 attach Drill 2 holes into number 17 ~3mm bit number 6 / 7 to the frame here TOP VIEW SIDE VIEW Number 8 is inserted into the plastic half shells, creating threaded holes to attach numbers 9 and 10 Plastics &...

  • Page 16: Plastics & Water System

    Plastics & Water System Item No. Part No. Description Quantity PDG.20267.00 NIPPLE, 1/4" X CLOSE GALV PDG.20268.00 ELBOW, BRASS FEMALE 1/4 NPT X 1/4 NPT PDG.20247.00 VALVE, 1/4 BALL PDG.20246.00 FITTING, PUSH TO CONNECT 3/8 X 1/4 PDG.20262.00 TUBING, WATER 6 ft PDG.80056.00 SHELL, RIGHT HAND...

  • Page 17: Testing Stage

    Back View Testing Stage SCALE: 1:1 WEIGHT: SHEET 1 OF 1...
  • Page 18 Testing Stage Item No. Part No. Description Quantity See Page 23 Frame with-out Drum Assembled See Page 21 Motor On Drum Assembled NB.10.121 SCREW, HEX METAXENTRIC 1"-8 X 4" MODIFIED PDG.80085.00 RACK, WEIGHT PDG.83377.00 COVER, STEEL FRAME(NOW FLAT) NB.16.117 SCREW, FLANGED HEX HEAD CAP M6-1.0 X 12 NON-SERRATED ZINCED VAC.HS3.00050 HOSE, BLACK PDG VACUUM 3.0"...

  • Page 19: Motor On Drum

    Motor On Drum SCALE: 1:6 WEIGHT: SHEET 1 OF 1...
  • Page 20 Motor on Drum Item No. Part No. Description Quantity PDG.80066.00 SHROUD, MOLDED VACUUM PDG.20249.00 RUBBER, EPDM GASKET NB.11.108 SCREW, FLANGED HEX HEAD CAP M6 -1.0 X 16 PDG.80071.40 GASKET, MOTOR PDG.80107.00 SPACER, MOTOR FOR COUPLING DESIGN PDG8K HOL.U11899 MOTOR, 780 230-460V 15KW 50-60HZ SIEMENS(7/8/9 included) HOL.U11970 Fan-Cover, MOTOR, 780 230-460V 15KW 50-60HZ SIEMENS(Part of #6) HOL.900016...

  • Page 21: Frame Without Drum

    4 4 4 4 Frame without Drum SCALE: 1:1 WEIGHT: SHEET 1 OF 1...

  • Page 22: Handle Assembly

    Frame W/O Drum Item No. Part No. Description Qty. See Page 25 Handle Assembly See Page 27 Basic Frame Assembly PDG.80199.00 DRIVE, WITH ENCLOSURE E-SC SERIES 20HP 380-460V W/LEAD NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 NB.10.150 SCREW, HEX M6 X 180 STAINLESS NB.20.132 NUT, NYLOC M6...

  • Page 23: Handle Assembly

    Handle Assembly SCALE: 1:20 WEIGHT: 18.6kg SHEET 1 OF 1...
  • Page 24 Handle Assembly Item No. Part No. Description Qty. PDG.20225.00 STEM, HANDLE PDG.20229.00 ACTUATOR, STEM LOCK PDG.20228.00 LOCK, HANDLE STEM PDG.20296.00 SPRING, COMPRESSION NB.30.129 WASHER, TRIPLE WAVE 1/2" X 1.01" OD X .02" PDG.20230.00 COVER, HANDLE STEM NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25 X 25 12.9 ZINC NB.30.111 WASHER, FLAT M8 ZINC NB.70.110...
  • Page 25 PDG 8000 ELECTRIC SWING WEIGHT SCALE: 1:6 WEIGHT: SHEET 2 OF 2...
  • Page 26 ELECTRIC SWING WEIGHT Item No. Part No. Description Quantity PDG.8A220.00 WEIGHT, SWING WELDMENT PDG.80130.00 SPRING, PDG.80140.00 SPRING, PDG.80150.00 PLUNGER, CAM PDG.80133.00 WHEEL, RUBBER PDG.80134.00 HANDLE, PULL PDG.80135.00 BEARING, FLANGED SLEAVE NB.50.163 PIN, CLEVIS NB.12.223 SCREW, SOCKET M8 X 60 NB.12.253 SCREW, SOCKET M12 X 35 NB.10.219 SCREW, LOW HEAD M8 X 20...

  • Page 27: Basic Frame

    9500+ Basic Frame SCALE: 1:12 WEIGHT: 95.37 SHEET 1 OF 1...
  • Page 28 9500 Plus Basic Frame Item No. Part No. Description Qty. PDG.80084.00 FRAME, SKELETAL PDG.80062.00 BUSHING, METAXENTRIC NB.10.256 SCREW, MOD HEX HEAD CAP M24 X 290 PDG.20255.01 BUSHING, WHEEL AXLE METRIC PDG.60052.00 WHEEL, REAR NB.20.151 NUT, HEX M24 PDG.80090.00 PIVOT, HANDLE STEM PDG.80106.00 SHIM, HANDLE STEM PIVOT PDG.80088.00...
  • Page 29 PDG9500 PLUS SHROUD SCALE: 1:10 WEIGHT: 10.85 SHEET 1 OF 1...
  • Page 30 9500 + Shroud Assembly Item No. Part No. Description Qty. PDG.80066.00 SHROUD, MOLDED VACUUM (MODIFIED - DRILL 4 HOLES) PDG.80285.00 SHROUD, DUST STEEL PDG.80288.00 FELT, ADHESIVE BACKED PDG.80286.00 SKIRT, RUBBER VELCRO BACKED PDG.80287.00 BUMPER, PLASTIC NB.11.112 SCREW, FLANGED HEX HEAD CAP M6-1.0 X 30 ZINC NB.10.114 SCREW, HEX M8 X 20 ZINC NB.30.212...

  • Page 31: Step View

    Step View SCALE: 1:20 WEIGHT: SHEET 1 OF 1...

  • Page 32: Step View

    Step View Item No. Part No. Description Qty. PDG.80058.00 STEP, TILT ASSIST NB.15.250 SCREW, SOCKET HEAD SHOULDER M12 X 16 ZINCED PDG.20237.00 STUD, BALL GAS STRUT PDG.20236.00 STRUT, GAS PDG.20235.25 ROD,TILT STEP STOP V2 NB.50.127 PIN, COTTER 0.093" WIRE PDG.20235.20 TUBE, TILT STEP STOP (Covers # 5) Step View Supplement NB.15.250...

  • Page 33: Flex Head

    Flex Head SCALE: 1:5 WEIGHT: 3.81 SHEET 1 OF 1...

  • Page 34: Flex Head

    Flex Head Item No. Part No. Description Qty. PDG.20103.00 YOKE, SUSPENSION PDG.20100.50 PLATE, DRIVING (Rev) PDG.20101.25 PLATE, DRIVEN (QM) PDG.20102.01 ELEMENT, CENTER STUDDED PDG.20109.00 BUSHING, YOKE PDG.20106.25 POST, SPRING NB.13.216 SCREW, FLAT HEAD SOCKET CAP M8-1.25 X 16 NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.20104.25 LOCK, SHAMROCK PLATE ASSEM PDG.20106.51...

  • Page 35: Tooling

    Top View Bottom View Magnetic Tooling Plate SCALE: 1:5 WEIGHT: SHEET 1 OF 1...

  • Page 36: Tooling

    Tooling Plate Item No. Part No. Description Qty. PDG.80076.00 PLATE, TOOLING 8000 WHOL.904134 QCS METAL BOND ADAPTERS FOR MAGNETS NB.13.118 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 14 ZINC PDG.20295.00 MAGNET, 5/8" OD X 1/8" THICK WITH CS HOLE NORTH NB.13.110 SCREW, M4 X 6 FLAT HEAD PHILLIPS S/S PDG.80183.10...
  • Page 37 Top View Bottom View Magnetic Tooling Plate SCALE: 1:5 WEIGHT: SHEET 1 OF 1...
  • Page 38 9500 + Tooling Plate Item No. Part No. Description Qty. PDG.80077.00 PLATE, EDGING TOOLING WHOL.904134 QCS METAL BOND ADAPTERS FOR MAGNETS WNB.13.500 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 14 ZINC PDG.20295.00 MAGNET, 5/8" OD X 1/8" THICK WITH CS HOLE NORTH NB.13.110 SCREW, M4 X 6 FLAT HEAD PHILLIPS S/S PDG.8A160.00...
  • Page 39 Filter Maintenance: 100 Hours 3 3 3 2 2 2 Door Not Shown Control Box SCALE: 1:5 WEIGHT: 19.72kg SHEET 1 OF 1...

  • Page 40: Inverter

    Inverter Item No. Part No. Description Quantity PDG.20341.00 PDG.20342.00 Holder, Fuse PDG.20342.01 Fuse PDG.20343.00 Low Volt Power Supply PDG.20343.01 High Volt Power Supply PDG.20344.00 Terminal, Connection DR1.5/4 PDG.20345.00 Terminal, Block M10/10P PDG.20346.00 Terminal, M35/16P PDG.80202.00 Drive Only, Mitsubishi Inverter/ 230V PDG.80202.50 Drive Only, Mitsubishi Inverter/ 380V or 460V PDG.20239.00...
  • Page 41 Operator Interface SCALE: 1:2 WEIGHT: 1.22kg SHEET 1 OF 1...

  • Page 42: Operator Control Panel

    Operator Control Panel Item No. Part No. Description Quantity PDG.20318.00 Enclosure, Box PDG.20320.50 Panel, No GOTT Face (No part number) PDG.20317.00 12-Pin Male Connector PDG.20326.00 Emergency Stop PDG.20321.00 Potentiometer, Base PDG.20321.50 Potentiometer, Knob PDG.20323.00 Green Push, Button PDG.20322.00 Orange Push, Button PDG.20324.00 Red Push, Button...
  • Page 43 B E L T T E N S I O N S 80 ±5 85 ±5 150 ±5...
  • Page 46 Display Screen Error Code Index FAULT CODE DRIVE DISPLAY DERSCRIPTION No fault E.OC1 Overcurrent trip during acceleration E.OC2 Overcurrent trip during constant speed E.OC3 Overcurrent trip during deceleration or stop E.OV1 Regenerative overvoltage trip during acceleration E.OV2 Regenerative overvoltage trip during constant speed E.OV3 Regenerative overvoltage trip during deceleration or stop E.THT...
  • Page 47 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem Possible cause Remedy Excessive Imbalance due to worn or Replace all worn or broken broken grinding tools. parts. Vibration Screws worked loose on the grinding disc.
  • Page 48 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem Possible cause Remedy Motor does not Missed phase Check the main power supply switch on and switch on again Replace Defective component defective component Motor triggers Motor protections switch trig-...
  • Page 49 Corporate Office 26423 79 Ave South Kent, WA 98032-7321 1.800.522.2606 (P) 1.877.762.0748 (F) www.SASECompany.com sales@SASECompany.com...
  • Page 50 (1) year from original date of purchase. In the event that you should have a claim SASE shall repair, replace or remedy the defective parts resulting from the faulty design, materials or workmanship. Note: This warranty is only valid for equipment either sold by SASE or by an authorized wholesaler or distributor.
  • Page 51 SASE PRODUCT & WARRANTY REGISTRATION WARRANTY IS VOID IF NOT RETURNED AND REGISTERED WITH SASE WITHIN 30 DAYS OF PURCHASE COMPANY NAME AND TITLE STREET ADDRESS CITY STATE COUNTRY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE...

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