Related Manuals for Stoelting SHAKE MACHINE
Summary of Contents for Stoelting SHAKE MACHINE
- Page 1 DQ - CHALLENGER SERIES SOFT SERVE & SHAKE MACHINE OWNER'S MANUAL Manual No. 513561 June 03, Rev. 3...
- Page 3 Need Parts or Service? We stock the parts you need. Our Technicians are factory trained and are certified in the Stoelting Technicare program. CALL Distributor: _________________________ Phone No.: _________________________ Model No.: _______________________ Serial No.: _______________________ Purchase Date: ____________________ Start-Up Date:____________________...
- Page 5 The freezer should be operated only by qualified personnel. If problems develop or questions arise in connection with installation, operation or servicing of the freezer, contact your local Stoelting Distributor. STOELTING, LLC 502 Hwy 67...
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Page 7: Table Of Contents
TABLE OF CONTENTS SECTION 1 - DESCRIPTION AND SPECIFICATIONS 1.1 Description ... 1 1.2 Specifications ... 1 SECTION 2 - INSTALLATION 2.1 Shipment and Transit ... 3 2.2 Installation ... 3 2.3 Remote Condenser ... 5 2.4 Mix Pump Installation and Checkout (Remote Models) ... 7 SECTION 3 - OPERATING INSTRUCTIONS 3.1 Safety Information ... - Page 8 Figure Title Caster Options ... Water Connections ... Electrical Connections ... Auger Shaft Rotation ... Remote Condenser ... Mix Transfer Line & Pump Installation ... Warning Label Locations ... Operating Controls ... Air Bleed ... 10 Pump Switch ... 11 Front Door Disassembly ... 12 Spinner Assembly ...
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Page 9: Section 1 Description And Specifications
DESCRIPTION AND SPECIFICATIONS 1.1 DESCRIPTION The Stoelting Challenger pressurized freezers are available in water cooled or air cooled versions (completely self- contained or with remote condensers). Some models are available with built-in hoppers or remote mix pump feed. Freezers are equipped with fully automatic controls to provide for consistent temperature and uniformity of product. -
Page 11: Section 2 - Installation
The customer must place claim for damage and/or shortages in shipment with the carrier. Stoelting, Inc. cannot make any claims against the carrier. 2.2 INSTALLATION... -
Page 12: Electrical Connections
Water In Water Out Figure 2 Water Connections Access Holes Figure 3 Electrical Connections... -
Page 13: Remote Condenser
CAUTION FLUSH ALL WATER LINES BEFORE INSTALLA- TION. IN NEW STORES WITH SEDIMENT IN WATER, ADD SUITABLE FILTER OR STRAINER TO WATER INLET. FAILURE TO FLUSH ALL WATER LINES MAY RESULT IN EQUIPMENT FAILURE AND EQUIPMENT DAMAGE. Refer to nameplate at the side of the freezer for specific electrical requirements. -
Page 14: Remote Condenser
Figure 5 Remote Condenser... -
Page 15: Mix Pump Installation And Checkout (Remote Models)
2.4 U3 MIX PUMP INSTALLATION AND CHECKOUT (REMOTE MODELS) Follow the steps below to install the mix pump in an upright position on the wall (allow clearance for a mix container under pump). See Fig.6. 1. Mount by locating four (4) hole centers on cooler wall using mounting bracket as template. -
Page 16: Mix Transfer Line & Pump Installation
Figure 6 Mix Transfer Line and Pump Installation... -
Page 17: Section 3 Operating Instructions
Read and understand the entire manual before operating or maintaining Stoelting equipment. This Owner’s Manual provides the operator with information for the safe operation and maintenance of Stoelting equipment. As with any machine, there are hazards associated with their operation. For this reason safety is emphasized throughout the manual. -
Page 18: Safety Precautions
3.2 SAFETY PRECAUTIONS Do not attempt to operate the freezer until the safety pre- cautions and operating instructions in the manual are read completely and are thoroughly understood. SAFE OPERATION IS NO ACCIDENT; observe these rules: Know the freezer. Read and understand the operat- ing instructions. -
Page 19: Operating Controls
3.3 OPERATING CONTROLS It is required that the operator know the function of each control or component on the freezer before operating. Refer to Fig.8 for the location of the operating controls. 3.4 SPIGOT SWITCH The SPIGOT SWITCH will automatically activate the au- ger drive and refrigeration system when the spigot switch is opened to draw product. -
Page 20: Initial Freeze Down And Operation
NOTE Stoelting has found that stera-sheen green label sanitizer and cleaner does an effective job of prop- erly sanitizing and cleaning soft serve freezers. A sample is included with each new freezer. Read di- rections on packet, for more information. Other prod- ucts may be as effective. -
Page 21: Removing Mix From The Freezer
Place the mix pump switch, located on the mix pump, in the ON position. Immediately open the spigot and let approximately 8 ounces (.2 liters) of liquid mix with sanitizing solution, drain out of the spigot. NOTE Model 237R freezers have pump switches located on the side of the upper front panel. -
Page 22: Front Door Disassembly
Allow the mix to agitate in freezer barrel until the mix has become a liquid. Place the mix pump in the ON position. Open spigot and pump liquid mix through the freezer. When empty, place main drive switch and the mix pump switches in the OFF position. -
Page 23: Spinner Assembly
2. Remove the air bleed valve by unscrewing the knob while holding the valve stem from behind. Remove the compression spring and push air bleed valve through the rear of the front door. 3. Pull lock pin out of spigot handle, then remove spigot handle (217/225). -
Page 24: Auger Disassembly
3.16 DISASSEMBLY AND ASSEMBLY OF AUGER To aid in the disassembly and assembly of the auger, refer to Figure 13 in the following steps: CAUTION TURN FREEZER OFF AT MAIN DRIVE SWITCH BEFORE DISASSEMBLING FOR CLEANING AND SERVICING. A. Diassembly of auger 1. -
Page 25: Disassembly And Assembly Of Mix Line Adaptor (Remote Models)
5. Turn springs into the plastic flights (See Fig.17). Install first flight to bottom of auger, rotate, add successive flights from bottom as the auger is pushed slowly into the freezer barrel. Carefully engage auger with drive socket in speed reducer by rotating auger slowly and pushing on end of auger. -
Page 26: Sanitize Freezer Parts
To clean the freezer parts, disassemble all parts. (Refer to Sec. 3.11 - 3.17 for the disassembly of freezer parts.) Place all parts in warm, mild detergent water and wash thoroughly. Rinse all parts with clean, hot water. The use of soft water is recommended, along with dishwashing detergents such as Joy, Dawn, or equivalent. -
Page 27: Belt Adjustment
4.1 FREEZER ADJUSTMENT This section is intended to provide maintenance personnel with a general understanding of the freezer adjustments. It is recommended that any adjustments in this section be made by a qualified person. 4.2 PRODUCT TEMPERATURE ADJUSTMENT A potentiometer is used to control the product tempera- ture. -
Page 28: Preventative Maintenance
An alternative method is to clean with a condenser brush and vacuum. NOTE If the condenser is not kept clean, loss of refrigera- tion efficiency will result. 4.5 PREVENTATIVE MAINTENANCE It is recommended that a preventative maintenance sched- ule be followed to keep the freezer clean and operating properly. - Page 29 k " , " t n i l n i l . t u . t f l i s ) . y s t l p i l t l e n i l t l e . d l .
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Page 31: Section 5 - How To Order Replacement Parts
HOW TO ORDER REPLACEMENT PARTS 5.1 HOW TO ORDER REPLACEMENT PARTS To assure the receipt of the proper replacement parts, supply your serviceperson with the following information: Model number of equipment. Serial number of model (stamped on nameplate). Part number, part name, and quantity needed. NOTE Minimum billing is $50.00 Net. - Page 32 FRONT DOOR PARTS 217, 225 (Ser. #7806 Plus), Model 237 (Ser. #7124 Plus) Drawing Index No. Part No. 2177427 1158091 3159696 3158086 624598 624664 625133 508135 482019 624614 624520 694200 482004 2110116 1107123 570998 2146293 624655 624645 3152581 624677 1143021-02 482035 624677 O-ring,Spigot Extension (237)
- Page 33 237 SPIGOT BREAKDOWN (Ser. #7124 Plus) Drawing Part Index No. Number 3156992 3157854 3157855 2156997 2156999 2157850 221619 1154703 625440 482039 482004 Qty. Description Cam Assy. Center Cam Assy. Right Cam Assy. Left Handle, Center Handle, Left Handle, Right Bushing, Spacer Washer Ring, Retaining 1.00"...
- Page 34 AUGER PARTS Drawing Part Index No. Number Qty. 2104552 149003 381804 694255 4151178 624678 1151859 667868 Description Front Auger Support Front Auger Support Bushing Auger Flight Spring Auger Shaft Rear Seal O-ring Rear Seal Adaptor Rear Auger Seal...
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Page 35: Parts Not Shown
SPINNER PARTS (225 - Shake 227) Drawing Part Index No. Number 482039 3120092 2120090 2132222 696146 3143866 624535 653035 2143042 2143041 2119118 599102 150914 (See Motor Nameplate) PARTS NOT SHOWN 1110127 1113185 1130236 Qty. Description Black Knob (Shake Guard) Spinner Guard Spinner Swing Shield Top Splash Cover Insert Spring Clip... -
Page 36: Miscellaneous Parts
MISCELLANEOUS PARTS Description Part No. Haynes Spray (12 oz.) ... 508017 Petro-Gel Tube (4 oz.) ... 508135 Spline Lubricant (2 oz.) ... 508048 Brush (4" x 8" x 16") ... 208135 Brush (2.5" x 4" x 12") ... 208146 Brush (.25" x 4" x 14") ... 208380 Brush (1"... - Page 37 DECALS Description Part No. Incoming Wires ... 324015 Water Inlet ... 324065 Normal Operation Instructions ... 324083 Rotating Shaft ... 324103 Danger - Shock Hazard - Disconnect Power ... 324105 Applicable Electrical Codes ... 324106 Caution, Hazardous Moving Parts ... 324107 Turn Off Before Cleaning ...
- Page 39 Stoelting, LLC warrants to the first user (the “Buyer”) that the freezer cylinders, hoppers, compressors, drive motors, speed reducers, auger and auger flights of Stoelting soft serve / shake freezers will be free from defects in materials and workmanship under normal use and proper maintenance appearing within five (5) years, and that all...
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