Victaulic Vic-300 MasterSeal 761 Series Installation And Maintenance Instructions Manual

Victaulic Vic-300 MasterSeal 761 Series Installation And Maintenance Instructions Manual

Carbon steel butterfly valve, stainless steel butterfly valve

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INSTALLATION AND MAINTENANCE INSTRUCTIONS
Series 761 Vic-300
Series 461 Vic-300
• Read and understand all instructions before attempting to install, remove, adjust, or maintain any Victaulic piping products.
• Depressurize and drain the piping system before attempting to install, remove, adjust, or maintain any Victaulic piping products.
• Wear safety glasses, hardhat, foot protection, and hearing protection.
Failure to follow instructions and warnings could cause system failure, resulting in death or serious personal injury and property damage.
victaulic.com
VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED.
REV_F
®
MasterSeal
Carbon Steel Butterfly Valve
®
MasterSeal
Stainless Steel Butterfly Valve
SERIES 761
WARNING
I-VIC300MS
SERIES 461
I-VIC300MS

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Summary of Contents for Victaulic Vic-300 MasterSeal 761 Series

  • Page 1 • Read and understand all instructions before attempting to install, remove, adjust, or maintain any Victaulic piping products. • Depressurize and drain the piping system before attempting to install, remove, adjust, or maintain any Victaulic piping products. • Wear safety glasses, hardhat, foot protection, and hearing protection.
  • Page 2: Table Of Contents

    Lever Lock Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F...
  • Page 3: Butterfly Valve Components

    Valve Body Mounting Flange Upper Bearing End Face Lower Bearing Disc O-Ring Seat Seal Cartridge O-Ring Retaining Ring Stem O-Ring Stem Nut O-Ring victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_2 REV_F...
  • Page 4: Installation Information

    Failure to follow these instructions could cause product failure, resulting in serious personal injury and property damage. victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_3...
  • Page 5: Stem Seal Replacement For 2 - 12-Inch/60 .3 - 323 .9-Mm Valves

    . DO NOT REMOVE OR ROTATE THE STEM. Remove the seal cartridge from the stem . 3d . Remove any debris from the valve body mounting flange . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_4 REV_F...
  • Page 6 10 . Install two new o-rings into the seal cartridge, as shown above . proper operation, then place the system back into service . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_5...
  • Page 7: Valves With 10-Position Handles

    To use the memory stop feature with the infinitely variable handle option, refer to the instructions on the following page for setting the memory stop . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_6 REV_F...
  • Page 8: Lever Lock Handles

    2a . Note the current orientation of the Lever Lock Handle . The handle must be re-installed in the same orientation in later steps . Remove the Lever Lock Handle assembly from the plate . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_7...
  • Page 9 8b . Tighten the memory stop nut to maintain the desired “open” location . Re-install the Lever Lock Handle in the same orientation, as noted in step 2a on the previous page . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_8 REV_F...
  • Page 10: B" - Setting The Memory Stop Feature On 8-Inch/219 . 1 -Mm

    . 3a . Tighten the memory stop nut to maintain the desired “open” location . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_9...
  • Page 11 (Item 7) that attach the plate (Item 2) to the valve body mounting flange . Exaggerated for Clarity victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_10 REV_F...
  • Page 12 Failure to follow this instruction will cause improper valve operation and damage to the stem. victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_11...
  • Page 13: Valves

    Remove the hex nut (Item 5), lock washer (Item 4), and flat washer (Item 8) from the hex-head screw (Item 6), as shown above . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_12 REV_F...
  • Page 14 (Item 5) and lock washer (Item 4) from the hex-head screw (Item 6) to permit removal of the plate from the valve body mounting flange . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_13...
  • Page 15: Tamper-Resistant Handle Kit Installation For 2 - 6-Inch/60.3 - 168.3-Mm Valves With 10-Position Handles

    * Loctite is a registered trademark of the Henkel Corporation and 262 is a Exaggerated for Clarity trademark of the Henkel Corporation victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_14 REV_F...
  • Page 16 . * Loctite is a registered trademark of the Henkel Corporation and 262 is a trademark of the Henkel Corporation victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_15...
  • Page 17 NOTE: The valve may be padlocked now in the open or shut position . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_16 REV_F...
  • Page 18: Tamper-Resistant Handle Kit Installation For 8-Inch/219 . 1 -Mm

    (Item 1) onto the stem assembly . Make sure the arm of the tamper-resistant handle faces toward the teeth of the Valve Body plate, as shown above . Exaggerated for clarity victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_17...
  • Page 19 . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_18 REV_F...
  • Page 20: Telescopic Handle Kit Installation For 10 - 12-Inch

    Carriage Bolt (3/8 – 16 UNC x 3-inches Long) dial plate align with the holes in the valve body mounting flange . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_19...
  • Page 21 . Tighten the socket set screw (Item 6) into the handle hub to above . secure the telescopic handle assembly in position . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_20 REV_F...
  • Page 22 When the memory pointer is located at the proper position, tighten 13 . Place the valve back into service . the locking lever to maintain the position . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_21...
  • Page 23: Gear Operator Installation For 2 - 12-Inch

    For 8 – 12-inch/219 . 1 – 323 .9-mm sizes, the key in the stem will face toward one end of the valve when the disc is in the “OPEN” position . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_22 REV_F...
  • Page 24 Using a wrench, tighten the four hex-head screws evenly until the lock washers become flattened . Turn the handle of the gear operator to ensure proper operation . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_23...
  • Page 25: Adjusting And Setting The Closed Travel Limit Stops

    . Repeat steps 5 and 6, if necessary . handwheel . Repeat steps 5 and 6, if necessary . Replace the dust cap . Replace the dust cap . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_24 REV_F...
  • Page 26: Gear-Operated Valves

    Install the memory stop onto the gear operator . Make sure the tapped hole is centered in the slot of the memory stop, as shown above . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_25...
  • Page 27 . Do not tighten the bolt completely at this time . Turn the handwheel to place the disc in the desired position (clockwise to close and counterclockwise to open) . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_26 REV_F...
  • Page 28: 323 .9-Mm Valves

    11 . Turn the handle of the gear operator to ensure proper operation . Stem Valve Body Mounting Flange Valve Body Exaggerated for clarity victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_27...
  • Page 29: Gear-Operated Valves

    . 8-inch/219.1-mm Size 8-inch/219.1-mm Size 2 - 4-inch/60.3 - 114.3-mm Sizes 5 - 8-inch/141.3 - 219.1-mm Sizes victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_28 REV_F...
  • Page 30: Gear-Operated Valves

    (Items 4, 6, and 7) provided in the kit . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_29...
  • Page 31: Valves With 10-Position Handles

    . 2 - 6-inch/60.3 - 168.3-mm Sizes victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_30 REV_F...
  • Page 32: Valves With 10-Position Handles

    12 . Tighten the hex nuts with captive-toothed lock washer to secure the existing handle plate to the spacer/insulation extension (Item 3) . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_31...
  • Page 33: With Lever Lock Handles

    50 mm of insulation . When more than 2 inches/50 mm of insulation is required, the insulation extension kit should be utilized to provide clearance for the additional insulation . 8-inch/219.1-mm Size victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS_32 REV_F...
  • Page 34: With Lever Lock Handles

    Using a wrench, tighten the hex nut until the lock washer becomes flattened . 15 . Turn the Lever Lock Handle to ensure proper operation . victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_F I-VIC300MS_33...
  • Page 35 Carbon Steel Butterfly Valve Series 461 Vic-300 ® MasterSeal ™ Stainless Steel Butterfly Valve For complete contact information, visit www.victaulic.com I-VIC300MS 3905 REV F UPDATED 05/2014 Z000300MS0 VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED. I-VIC300MS...

This manual is also suitable for:

Vic-300 masterseal 461 series

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