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ZPA Pecky, a.s. MODACT MONEDJ Mounting Instructions

Electric multi-turn actuators
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Electr ic M u lti-tur n
Actu ato rs
Type num b ers 52 030 - 52 036
Typ e num b ers 52 030 - 52 032
10/18

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Summary of Contents for ZPA Pecky, a.s. MODACT MONEDJ

  • Page 1 Electr ic M u lti-tur n Actu ato rs Type num b ers 52 030 - 52 036 Typ e num b ers 52 030 - 52 032 10/18...
  • Page 2 ZPA Pečky, a.s. is certified company in accordance with ISO 90001 as amended.

  • Page 3: Table Of Contents

    Surrounding temperatures for MODACT MOPED, MOPED Control actuators are from -25 °C to +60 °C and from -40 °C to +60 °C. Surrounding temperatures for MODACT MONEDJ, MONEDJ Control actuators are from -25 °C to +70 °C. Relative humidity from 10 % to 100 % with condensation.

  • Page 4: Operation Mode, Service Life Of Actuators

    3) AE4 – slight dust formation AE6 – strong dust formation 4) AF2 – o ccurrence of corrosive or polluting agents is atmospheric; presence of corrosive pollutants is significant 5) AG2 – mean mechanical strain; in normal industrial operations 6) AH2 – mean vibrations; in normal industrial operations 7) AK2 – serious risk of plant and moulds growth 8) AL2 – serious risk of occurrence of animals (insects, birds, small animals) 9) AM-2-2 – normal level of signal voltage. No additional requirements. 1 0) AN2 – mean solar radiation. Intensity > 500 and ≤ 700 W / m2 1 1) AP3 – mean seismic impacts; acceleration > 300 Gal ≤ 600 Gal 1 2) BA4 – capability of persons; instructed persons 1 3) BC3 – f requent contact of persons with ground potential; persons often touch foreign conductive parts or stand on conductive substrate Corrosion protection Actuators are standardly delivered with surface treatment corresponding to category of corrosion aggressiveness C1, C2 and C3 according to ČSN EN ISO 12944-2. On customer's request is possible to do surface treatment correcponding to category of corrosion aggressiveness C4, C5-I and C5-M.

  • Page 5: Technical Data

    Supply voltage of electric motor: MODACT MONED, MOPED 3 x 230/400 V, +10 %, -15 %, 50 Hz ±2 % 3 x 220/380 V +10 %, -15 %, 50 Hz; +3 % -5 % MODACT MONEDJ 1 x 230 V, +10 %, -15 %, 50 Hz ±2 % 1 x 220 V +10 %, -15 %, 50 Hz;...

  • Page 6: Actuator Outfit

    Self-locking The actuator is self-locking provided that the load only acts in the direction against motion of the actuator output shaft. Self-locking is ensured by a roller arrest immobilizing the electric motor rotor even in the case of manual control. In order to observe safety regulations, the actuators cannot be used for driving transportation lifting devices with possible transport of persons or for installations where persons can stand under the lifted load.

  • Page 7: Electric Parameters

    Corresponding variant is chosen according to the electric motor power: contactors BR2 550 output up to 550 W BR 2,2 output up to 2,2 kW BR2 BK 550 output up to 550 W BR BK 2,2 output up to 2,2 kW Switching of electric motor, contactor unit The actuators in variants Control are fitted with built-in reversing contactor combinations or SSR switches.

  • Page 8: Description Of Actuator

    Deviations of basic parameters Tripping torque ±12 % of max. value of range Adjusting speed - 10 % of max. value of range +15 % of rated value (idle run) Protection The actuators are fitted with one internal and one external protection terminal for ensuring protection against electric shock injury according to ČSN 33 2000-4-41.

  • Page 9: Electronic Outfit

    8. ELECTRONIC OUTFIT Electro-mechanical control board is replaced with the electronic system DMS2 or DMS2 ED. Both systems scan position of the output shaft and torque of the electric actuator by contact-free magnetic sensors. Long service life is guaranteed for the contact-free sensors that do not get mechanically worn. The sensor of the output shaft position is absolute and does not require any backup power supply in case supply voltage is disconnected during operation of the electric actuator.
  • Page 10 Relay MO, MZ, SO, SZ Relay DMS2 ED DMS2 ED Control torque open motor open (also changes-over to errors) torque closed motor close (also changes-over to errors) torque open (also changes-over to errors ) position open + optional tripping in position open (parameter Tripping) torque closed (also changes-over to errors ) position closed + optional tripping in position closed (parameter Tripping)
  • Page 11 Parametr – Parameter Změna – Change Chyba – Error Přístup – Access Setrvačnost (0,1 %) – Inertia [0.1 %] Setr. Doběh (0,1 s) – Inertial run-out [0.1 s] Necitlivost (%) – Insensitivity [%] NE – NO PROCEDURE OF SETTING PARAMETERS BY MEANS OF PUSH-BUTTONS For simple programming of required operating parameters, the control unit is fitted with four push-buttons: MENU, P, O, C and three signal lamps.
  • Page 12 Parameters that can be changed by user are set by manufacturer as follows: 1. Tripping torques: 100% or required value (it is not recommended to change the value without consulting the supplier of the valve, etc.). 2. Relay 3 and relay 4: signalization SZ 1 % and SO 99 % of stroke 3.
  • Page 13 Main window of setting program MENU 7 – Response in case of losing control signal in three-position regulation – Shortly press P to select value OPEN - 1x blinking of LED2, or CLOSE - 2x blinking of LED2, or STOP - 3x blinking of LED2, and keep pressing push-button P to store the parameter to memory.
  • Page 14 The recorded values are confirmed by pressing push-button START in program DMS2. For the actuator in version CONTROL, change over the actuator to remote control and, by pressing push-button START, start the autocalibration. By short starting of the motor in both directions, the actuator measures inertia and changes over to the regulating regime.
  • Page 15 List of warnings and errors Name Warning Error Description Safe * Input Safe activated Control signal Value of control signal ≤ 3 mA (it applies to ranges 4 – 20/20 – 4 mA) Torque Induced torque beyond end-limit positions or disconnected torque sensor Thermal protection Thermal protection input activated Sense of rotation...
  • Page 16 Example of wiring diagram of electronics DMS2 ED in version Substitution of electro-mechanical board (actuators MODACT MONED, MOPED, MONEDJ) E0001 E0001 Local control Místní ovládání „D“ „M“ „O“ „Z“ Snímač Position Motor Motor polohy sensor otevírej open Passive output Pasívní výstup Motor Motor MENU...
  • Page 23 DMS2 Main properties of DMS2: – Complete control of the actuator run of the two- and three-position regulation or connection to the industrial bus Profibus. – Synoptic signalization of operation and service data on the character LCD display 2 x 12. –...
  • Page 24 Tripping in end-limit positions – Check and, if necessary, set the way of tripping in the end-limit positions:: – Torque – Torque + position O – Torque + position Z – Torque + position O + Z End-limit positions - working stroke –...
  • Page 25 Memory of recently induced errors – DMS2 stores 3 recently induced errors to the memory EEPROM. – DMS2 provides for displaying the errors by means of the PC program or the switches of the local/ remote control. – The display in MENU 22 INFORMATION shows ERROR 1, ERROR 2, ERROR 3. ERROR 1 is the latest error. Setting parameters by means of push-buttons of local control Signalization of operation regimes by means of diodes LED on the position sensor board: Green...
  • Page 26 Name Parameter value Meaning VYPNUTO POL.OTEVRENO POL. ZAVRENO MOM.OTEVRENO MOM. ZAVRENO POL.O.+MOM.O POL.Z.+MOM.Z OTEVIRA RELE 1 ZAVIRA Function of Relay 1 POHYB POLOHA POL. N. OVL. MISTNI OVL. DALKOVE OVL. VYPNUTO MOMENT O/Z POHYB-BLIKAC RELE 2 same as RELE 1 Function of Relay 2 RELE 3 same as RELE 1...
  • Page 27 Connector to connect local display (not used here) Terminal board of DMS2 Analog Terminal board of DMS2 Profibus...
  • Page 28 DMS2 - local control and display Note: The setting program enables data to be copied from the memory of parameters of the electronics DMS2 and DMS2ED into the computer as a file with suffix “par” (in the example in the figure the file 52 030.par is created in the directory Flash).
  • Page 38 13,02 The actuators MODACT MONEDJ are fitted with single-phase electric motors Siemens series 1LF7... with running and starting-up capacitors. The manufacturer guarantees 60,000 and 100,000 start-ups for two-pole electric motors (ca 2800 r.p.m.) and four-pole electric motors (ca 1400 r.p.m.), respectively.
  • Page 39 (control by signal 4 – 20 mA). place of type number MODACT MONED, MOPED – Table 1 Tripping torque, shifting speed MODACT MONEDJ – Table 2 place of type number Table 6 – type of electronics, power switches, brake Electronics DMS2 ED –...

  • Page 45: Packing And Storing

    9. PACKING AND STORING For inland freight, the actuators are unpacked. However, they should be transported by covered conveyances or in transport containers. For delivery abroad, the actuators should be packed, the type and design of package being adapted to the transport conditions and the distance of the place of destination.

  • Page 46: Failures And Their Removal

    Lubricants Surrounding temperature [°C] Adjusting speed Type number of output shaft of actuator [ min -1 ] up to 40 52 030, 52 031, 52 032 52 033, 52 034 above 40 52 035 applies to all speeds 52 036 applies to all speeds Note: M –...

  • Page 47: List Of Spare Parts

    LIST OF SPARE PARTS OF MODACT MONED, MOPED, MONEDJ ACTUATORS (for 5 years of operation) Type Designation Drawing or Pcs. Application Standard No. 52 030 Sealing ring 125x3 PN 029281.2 Packing between the power 2327311049 gear box and the flange with gears Sealing ring 180x3 PN 029281.2 Gasket of terminal box cover...
  • Page 48 Sealing ring 160x3 PN 029281.2 Packing between the power gear box 2327311048 and the flange with gears Sealing ring 180x3 PN 029281.2 Gasket of terminal box cover 2327311043 Sealing ring 190x3 PN 029281.2 Packing between the control box 2327311056 and the power gear box Rubber-copper 55x70x8 ČSN 029401.0 Sealing of output shaft...
  • Page 49 52 035 Packing 224593370 Packing between the electric motor 405052104614 and the flange with gears Sealing ring 280x3 PN 029281.2 Packing between the flange with gears 2327311078 and the power gear box Sealing ring 180x3 PN 029281.2 Gasket of terminal box cover 2327311043 Sealing ring 260x5 PN 029281.2...
  • Page 50 Actuators fitted with electronics DMS2 ED Part Stock Part name Note designation item Source board DMS2.ED.Z 39620000 Position sensor multi-revolution DMS2.ED.S 39620001 Torque sensor DMS2.TORK 39620003 common for DMS2.ED and DMS2 back signal 4 – 20 mA and software Analog module DMS.ED.CPT 39620004 blocked regulator...
  • Page 51 Development, production and services of electric actuators and switchboards. Top-quality sheet-metal processing (TRUMPF equipment), powder paint shop. SURVEY OF PRODUCED ACTUATORS KP MINI, KP MIDI Electric rotary (90°) actuators (up to 30 Nm) MODACT MOK, MOKED, MOKP Ex, MOKPED Ex Electric rotary (90°) actuators for ball valves and flaps MODACT MOKA Electric rotary (90°) actuators for nuclear power stations...
  • Page 52 ZPA Pečky, a.s. tel.: +420 321 785 141-9 tř. 5. května 166 fax: +420 321 785 165 289 11 PEČKY, Czech Republic +420 321 785 167 www.zpa-pecky.cz e-mail: zpa@zpa-pecky.cz...

This manual is also suitable for:

Modact monedModact moped

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