inVENTer ZR10-D Installation And Operating Instructions Manual
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inVENTer ZR10-D Installation And Operating Instructions Manual

inVENTer ZR10-D Installation And Operating Instructions Manual

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Summary of Contents for inVENTer ZR10-D

  • Page 1 ZR10-D controller Installation and operating instructions...
  • Page 2 ® are proprietary trademarks of inVENTer GmbH. Any other designation used in this documentation may be a trademark whose use by any third party and for the purposes of such third party may violate the rights of its holders.

  • Page 3: Table Of Contents

    ..........................40 Setting the heat recovery mode ................... 40 Setting the ventilation mode ..................40 Setting the sleep timer mode (ZR10-D-Flat controller only) ......... 41 Setting the OFF mode (ZR10-D-Standard controller only)........... 41 Speciication .......................... 42 standard delivery, accessories and spare parts ..............43 10 servicing and maintenance ....................

  • Page 4: Safety

    The chapter on safety instructions contains basic instructions on how to operate the ZR10-D controller safely. All the instructions on installation, operation and maintenance of the ZR10-D controller listed in this chapter must be observed. The safety instructions that precede the operating instructions must also be observed.

  • Page 5: Intended Use

    Employer's Liability Insurance Association. Only use the controller in accordance with the applications described in this documentation and only in combination with the components recommended, approved and speciied by inVENTer GmbH in this documentation. Changes and modiications to the controller are not permitted.

  • Page 6: System Overview

    • ZR10-D-Standard • ZR10-D-Flat ZR10-D-Standard and ZR10-D-Flat differ by the airlow in power stage 0. Use of the ZR10-D-Flat is recommended in spaces with the requirement that the ventilation must remain ON to maintain venti- lation for moisture protection. The power stages of the fan can be adjusted in all operating modes.

  • Page 7: Layout

    Fig. 1: Front view of the ZR10-D controller 1 Frame 4 Ventilation slots 2 Cover operation unit 5 Blanking cover 3 Rotary button ZR distributor (optional) Fig. 2: Front view of the ZR distributor 1 Cover of ZR distributor...

  • Page 8: Function

    17 % performance. off mode The OFF mode is only selectable at the ZR10-D-Standard controller. The fan of the ventilation unit is switched off at power stage 0. synchronisation of multiple controllers The ZR10-D controller allows synchronisation of multiple controllers among each other.

  • Page 9: Controls

    3 Rotary button with inger guide LED is OFF when power stage is 0 Pin socket Fig. 4: Back of the controller board 1 Controller board 2 3-pin socket for jumper ** For service settings only • ZR10-D controller Installation and operating instructions...

  • Page 10: Electrical Connections

    • 2 iV-Twin / iV25 ventilation units: 10 m (one after another) connector assignment round cable (1-wire per wire end ferrule) Fig. 5: Colour sequences 1 White round cable 2 Green round cable 3 Brown round cable • ZR10-D controller Installation and operating instructions...
  • Page 11 Connection (example) III IV V V IV III V IV Fig. 6: Connection example for the ZR10-D controller (star shaped) 1 Lustre terminal fan bus Transformer input, 2-pole, 230 V, 50 Hz White (–) Supply air 2 Transformer, 30 VA...

  • Page 12: Preparations Prior To Installation

    Dia. (mm) Description Wall opening (lush mounted dual box) Flush mounted dual box Surface mounted box Cabinet box Wall opening (lush mounted box) * Flush mounted box * When using a distributor only • ZR10-D controller Installation and operating instructions...

  • Page 13: Dimensioned Drawings

    Fig. 9: Dimensioned drawing for surface mounted box 1 Cable entry for fan cable 4 Separating plate 2 Borehole for ixing screw 5 Fixing screw for support ring 3 Fixing screw for controller board 6 Cable entry for power cable • ZR10-D controller Installation and operating instructions...
  • Page 14 1 Fixing screw for controller board 2 Separating plate 3 Fixing screw for support ring Switch Cabinet (example) Fig. 11: Dimensioned drawing for the switch cabinet (example) 1 Cabinet cover 2 Front panel 3 Cut-out • ZR10-D controller Installation and operating instructions...
  • Page 15 Fig. 12: Dimensioned drawing for the cutting template 1 Corner drilling 2 Top-hat rail 3 Cutting template Flush mounted box (optional) Ø Fig. 13: Dimensioned drawing for lush mounted box 1 Fixing screw for lush mounted box • ZR10-D controller Installation and operating instructions...

  • Page 16: Assembly And Installation

    ► Ensure the distance of the centres of the wall openings is 71 mm. Ø 68 ► Remove ridges (dashed line) between the wall openings.  Wall opening for lush mounted dual box is ready. • ZR10-D controller Installation and operating instructions...
  • Page 17 InsTallaTIon making boreholes for surface mounted box beWare surface mounted box installed in false position. Transformer of the ZR10-D controller can not be installed! ► Mount surface mounted box in vertical position. Requirements: Masonry must be dry and load-bearing.

  • Page 18: Installing Cables

    Wall opening is ready. ► Install power cable (2) to the wall opening (1). ► Allow power cable (2) to extend approximately 150 mm out of the wall opening (1).  Power cable is installed. • ZR10-D controller Installation and operating instructions...
  • Page 19 Boreholes are ready. ► Install power cable (2) to the lower borehole (1). ► Allow power cable (2) to extend approximately 150 mm out of the borehole (1).  Power cable is installed. • ZR10-D controller Installation and operating instructions...
  • Page 20 ► Install 3-wire round fan cable (2) from fan to the upper borehole (1). ► Allow 3-wire round fan cable (2) to extend approximately 150 mm out of the borehole (1).  Ö Fan cable is installed. • ZR10-D controller Installation and operating instructions...

  • Page 21: Installing The Lush Mounted Controller

    ► Make holes (1,3) opposed to each other in the flush mounted dual box (2). ► Feed power cable (4) through the hole (5). ► Insulate earth conductor (6) with terminal (7). ► Feed fan cable (9) through the hole (8). • ZR10-D controller Installation and operating instructions...
  • Page 22 ► Run transformer output cable (9) into the upper cavity (6). ► Insert separating plate (8). ► Ensure that the transformer output cable (9) is positioned accurately in the cable feedthrough opening (7). • ZR10-D controller Installation and operating instructions...
  • Page 23 ► Ensure that the locking hooks (13) face out of the suface mounted box. ► Align the support ring (15) horizontally. ► Secure the support ring (15) with ixing screws (14).  Ö The transformer is now installed. • ZR10-D controller Installation and operating instructions...
  • Page 24 (6). beWare slot for the shaft of the rotary button is not aligned horizontally. Exact positioning of the rotary button is not possible! ► Align slot for the shaft horizontally. • ZR10-D controller Installation and operating instructions...
  • Page 25 ► Secure cover (19) with ixing screw (18). ► Place the rotary button (20). ► Ensure that the marking line (22) is in zero position (23) via the finger guide (21).  Ö The controller is now installed. • ZR10-D controller Installation and operating instructions...

  • Page 26: Installing The Surface Mounted Controller

    ► Insulate earth conductor (6) with terminal (7). ► Insert rawl plugs (9) into boreholes. ► Secure the surface mounted box (8) to the interior wall with ixing screws (10). The surface mounted box is fitted.  Ö • ZR10-D controller Installation and operating instructions...
  • Page 27 Ensure that the colour sequence of the wires is correct when connecting the cables. For colour sequence, see section 4: Electrical connections ‒ Connector assignment. ► Connect 3-wire fan cable (11) with 3-pin connector (10). ► Connect transformer output cable (13) with 2-pin connector (12). • ZR10-D controller Installation and operating instructions...
  • Page 28 ► Align the support ring (16) horizontally. ► Secure the support ring (16) with ixing screws (14) on the surface mounted box.  Ö The transformer is now installed. • ZR10-D controller Installation and operating instructions...

  • Page 29: The Controller Board (11) Horizontally

    ► Align the slot (10) for the shaft of the rotary button on the controller board (11) horizontally. ► Ensure that the LEDs (9) are arranged to the top.  Ö The controller board is installed. • ZR10-D controller Installation and operating instructions...
  • Page 30 ► Secure cover (19) with ixing screw (18). ► Place the rotary button (20). ► Ensure that the marking line (22) is in zero position (23) via the finger guide (21).  Ö The controller is now installed. • ZR10-D controller Installation and operating instructions...

  • Page 31: Installing The Cabinet Mounted Controller

    ► Break out cable entry (1) at the back. beWare cabinet box is screwed into false position on the top-hat rail. Attaching of the cabinet cover not possible! ► Cabinet box and cut-out of the front panel must match in position. • ZR10-D controller Installation and operating instructions...
  • Page 32 Fan cable in place. Cabinet box installed. ► Connect power cable (1) via a lustre terminal (2) with 2-wire transformer input cable (3). ► Insert transformer (4) into the cavity with the milling groove (5). • ZR10-D controller Installation and operating instructions...
  • Page 33 ► Connect transformer output cable (10) with 2-pin connector (11). ► Connect 3-wire fan cable (13) with 3-pin connector (12). ► Secure cabinet cover (14) with screws (16) to the base plate (15). • ZR10-D controller Installation and operating instructions...
  • Page 34 ► Attach the controller board (6) with preassembled ixing screws (8) on the cabinet box ► Align the controller board (6) horizontally. ► Secure the controller board (6) with ixing screws (8) to the cabinet box (7). • ZR10-D controller Installation and operating instructions...

  • Page 35: Ensure That The Leds (9) Are Arranged To The Top

    (13). ► Put the cover (19) on the frame (16). ► Ensure that the hole (17) for the ixing screw is down. ► Secure cover (19) with ixing screw (18). • ZR10-D controller Installation and operating instructions...
  • Page 36 InsTallaTIon ► Place the rotary button (20). ► Ensure that the marking line (22) is in the zero position (23) via the finger guide (21).  Ö The controller is now installed. • ZR10-D controller Installation and operating instructions...

  • Page 37: Installing The Zr Distributor (Optional)

    For the dimensioned drawing of the lush mounted box for the ZR distributor see section 5.2: Dimen- sioned drawings ‒ Flush mounted box (optional). Requirements: ZR10-D controller is installed. Wall opening for lush mounted box is ready. ► Make hole for controller cable (2) in the lush mounted box (1).
  • Page 38 Ensure that the colour sequence of the wires is correct when connecting the cables. For colour sequence, see section 4: Electrical connections ‒ Connector assignment. ► Attach wire-ends of the same colour of one pair of fans to one ferrule (11) each. • ZR10-D controller Installation and operating instructions...
  • Page 39 (16). ► Ensure that the clamping hooks (16) click into the rough spots (18) on the inner side of the lush mounted box (17).  Ö ZR distributor is now installed. • ZR10-D controller Installation and operating instructions...

  • Page 40: Operation

    ► Turn rotary button (3) at inger guide (2) from zero position 0 (4) clockwise.  Ö Luminosity of the LED (1) is increased.  Ö The air flow volume is increased.  Ö The ventilation mode is set. • ZR10-D controller Installation and operating instructions...

  • Page 41: Setting The Sleep Timer Mode (Zr10-D-Flat Controller Only)

    The sleep timer mode is only selectable with the ZR10-D-Flat controller. In zero position (power stage 0) the ZR10-D-Flat controller switches off the fan at irst. After 60 minutes the ventilation sys- tem restarts at 17 % of the maximum power in the heat recovery mode (see section 2.2: Function ‒...

  • Page 42: Speciication

    Max. 1 A (transient 1.5 A) Total switching current Operating temperature 0 ... 60 °C Dimensions (height / width / depth) 80 mm / 80 mm / 22 mm Weight 378 g With ZR10-D controller connected • ZR10-D controller Installation and operating instructions...

  • Page 43: Standard Delivery, Accessories And Spare Parts

    • Surface mounted box • Control dial • Cabinet box • Flush mounted dual box • Installion and operating instructions applicability component Part number ZR10-D-Standard controller 1003-0070 ZR10-D-Flat controller 1003-0071 Flush mounted dual box 1004-0027 Surface mounted box 1003-0061 Cabinet box...

  • Page 44: Servicing And Maintenance

    The ZR10-D controller is virtually maintenance-free. You will ind a table listing all maintenance steps in section 9: Servicing and maintenance ‒ Maintenance schedule. beWare Plastic surfaces susceptible to scratching. Risk of damage to sealed surface inish! ►...

  • Page 45: Troubleshooting And Disposal

    Separating plate Recycling centre Controller casing Polyamide Recycling centre Support ring Zinc-coated iron Recycling centre Epoxide / copper Controller board Drop-off centre for electronic equipment Transformer Iron / copper Drop-off centre for electronic equipment • ZR10-D controller Installation and operating instructions...

  • Page 46: Warranty And Service

    When the ZR10-D controller is altered or modiied in any way. • Use of spare parts that are not original parts from the manufacturer of the ZR10-D controller. • Damage caused by the impact of force majeure or environmental factors.

  • Page 47: Company Details

    INTERNET: WWW.INVENTER.EU MANAGING DIRECTOR: ANNETT WETTIG VAT ID NO.: DE 815494982 JENA DISTRICT COURT, COMPANy REG. NO. 510380 PICTURE CREDITS: © INVENTER GMBH 2015 CONTENT COPyRIGHT: © INVENTER GMBH 2015 SUBJECT TO TECHNICAL MODIFICATIONS. ALL INFORMATION PROVIDED "AS IS". NO LIABILITy ASSUMED FOR PRINTING ERRORS.
  • Page 48 GmbH Ortsstraße 4a D-07751 Löberschütz Tel.: +49 (0) 36427 211-0 Fax: +49 (0) 36427 211-113 E-Mail: info@inventer.de Version 12/2015 Subject to technical changes Order number 7002-0007 www.inventer.eu © inVENTer GmbH 2015...

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