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Ametek IPS-4 User Manual

Western research full spectrum option zone 1
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AMETEK Western Research
IPS-4 Analyzer
Full Spectrum Option
Zone 1
User Manual
Process Instruments
455 Corporate Blvd.
Newark, DE 19702
PN 403469901, Rev J

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  • Page 1 AMETEK Western Research IPS-4 Analyzer Full Spectrum Option Zone 1 User Manual Process Instruments 455 Corporate Blvd. Newark, DE 19702 PN 403469901, Rev J...

  • Page 2: Offices

    © 2010 AMETEK Process & Analytical Instruments Division This manual is a guide for the use of the IPS-4 (Integrated Process Spectrophometer) Analyzer with Dual Bench Option. Data herein has been verified and validated and is believed adequate for the intended use of this instrument. If the instrument or procedures are used for purposes over and above the capabilities specified herein, confirmation of their validity and suitability should be obtained;...

  • Page 3: Table Of Contents

    Table of Contents Offices ........................ii SALES AND MANUFACTURING: ..............ii Safety Notes ......................viii Electrical Safety ....................viii Grounding ......................viii Personnel and Equipment Safety Information ..........ix Warnings ....................ix Cautions .....................x Electromagnetic Compatibility (EMC) .............xii Special Warnings and Information ..............xiii Equipment Used in Class I, Division 1 and Zone 1 Hazardous Locations xiii Warranty and Claims ..................xiv Overview OPTICAL BENCH CONFIGURATIONS ............
  • Page 4 Installing the Mechanical Components ............. 7 Mounting the Analyzer ................. 7 Location and Environment .................7 To mount the analyzer: ................10 Installing the Optical Bench-UV Assembly ..........10 Installing the Optical Bench IR Assembly ..........12 iv | IPS-4 Analyzer Full Spectrum Z1...
  • Page 5 Installing the Sample System..............13 Installing the Sample Probe/Sample Tap ..........14 Installing and Connecting the Sample and Vent Lines ......14 Installing and Connecting the Instrument Air/Zero Fluid Line ....15 Installing and Connecting the Purge Fluid Line ........17 Installing the Calibration (Span) Fluid Line (Optional) ......18 Connecting I/O Signals, Alarm Relay Contacts, and AC Power ....
  • Page 6 Analyzer Reset ....................25 Service & Parts Technical Support ....................1 Returning Equipment ................... 2 AMETEK Service & Aftermarket Sales Support ..........3 Recommended Spare Parts .................. 4 Measuring Cell Assembly Spare Parts ............4 Optical Bench Assembly Spare Parts ............4 Spare Analyzer Fuses ..................
  • Page 7 SETTINGS Menu Screen ................10 Calibration Settings Screen ..............11 Actions Screen ..................12 Current Output Screen ................13 Relay Setup Screens .................14 Network & Modbus Screen ..............15 System & Customition Screen ..............16 Analytes Screen ..................17 Limits Screen ...................18 Diagnostics Screen ...................19 Save/Restore Files Screen .................20 modbus communication interface 8 Hardware: ......................

  • Page 8: Safety Notes

    Grounding Instrument grounding is mandatory. Performance specifications and safety protection are void if instru- ment is operated from an improperly grounded power source. Verify ground continuity of all equipment before applying power. CAUTION viii | IPS-4 Analyzer Full Spectrum Z1...

  • Page 9: Personnel And Equipment Safety Information

    All personnel involved with the installation, start-up, operation, maintenance, service, or troubleshooting of the IPS-4 Analyzer must review and follow these Warnings and Cautions. Warnings Review and follow these Warnings to avoid personal injury or environmental contamination.

  • Page 10: Cautions

    The window is the flat sur- face at the end of the narrow glass tube. The lamp assembly is fragile and should be handled CAUTION with care. x | IPS-4 Analyzer Full Spectrum Z1...
  • Page 11 Achtung - Heiße Oberfläche Environmental Information (WEEE) This AMETEK product contains materials that can be reclaimed and recycled. In some cases the product may contain materials known to be hazardous to the environment or human health. In order to prevent the release of harmful substances into the environment and to conserve our natural resources, AMETEK recommends that you arrange to recycle this product when it reaches its “end of life.”...

  • Page 12: Electromagnetic Compatibility (Emc)

    CAUTION The various configurations of the IPS-4 Analyzer should not produce, or fall victim to, electromagnetic disturbances as specified in the European Union’s EMC Directive (if applicable to your application).

  • Page 13: Special Warnings And Information

    SPECIAL WARNINGS AND INFORMATION Equipment Used in Class I, Division 1 and Zone 1 Hazardous Locations Refer to Chapter 2 – Specifications for details about the suitability of this equipment in hazard- ous areas. Explosion Hazard – Substitution of Components May Impair Suitability for hazardous loca- tions.

  • Page 14: Warranty And Claims

    Process photometric analyzers, process moisture analyzers, and sample systems are warranted to perform the intended measurement, only in the event that the customer has supplied, and AMETEK has accepted, valid sample stream com- position data, process conditions, and electrical area classification prior to order acknowledgment. The photometric light sources are warranted for ninety (90) days from date of shipment.

  • Page 15: Overview

    OVERVIEW This chapter discusses the features of the IPS-4 Analyzer and a summary of how the entire system operates. This chapter also provides an overview of the AMETEK electronics, Dual Bench options, sample system, and the various sub-systems that make up the entire analyzer system.

  • Page 16: Calculation Flow

    In this step, the factory established calibration converts either transmit- tance or absorbance information into a value proportional to the analyte of interest. This calibration will be unique for each application. Because two optical benches are operating in parallel, transmittance information 1-2 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 17 from one or both of the covered spectral ranges can be used simultane- ously to model the analyte(s) of interest. STEP 4: Filter output of Step 3 A median filter is applied to the current analyte value reading incorpo- rating the previous analyte value reading The size of the median filter is set in parameter MEDSZ.

  • Page 18: Dispersive Ultraviolet/Visible (Duvv) Spectrometer

    (3) and (4) is also referred to as a spectrograph. Figure 1-2 illustrates the complete optical path from source to detector for the DUVV and optical bench. Figure 1-2. Analyzer light path UV-schematic. 1-4 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 19: Uv Specifications

    A xenon flash lamp is utilized as the source for the ultraviolet and visible regions. The collimated beam from the xenon lamp travels through the measuring cell. There are several styles of measuring cells for the IPS-4 (see Figure 5-2). When an application requires sensitivity at shorter wave- lengths, UV-grade fused silica windows are used.

  • Page 20: Optical Bench Design

    (up to six filters located in the filter wheel assembly) and then through the measuring cell. There are several styles of measuring cells for the IPS-4 (see Figure 5-2). Typically, sapphire windows and gold mirrors are used in the cell assembly. Next, a condens- ing lens focuses the beam onto a two-stage thermoelectrically cooled lead selenide (PbSe) detector.

  • Page 21: Ndir Specifications

    Specifications NDIR Wavelength Ranges 1-5 microns Photometric Range The photometric absorbance range is dependent on wavelength. Photometric Noise The photometric noise is dependent on wavelength. Typically +/- 0.001 AU Sample System The sample system is contained within an attached but separate, insulated enclosure (Oven/Sample System Enclosure).
  • Page 22 • Calculate the fluid absorbances and concentrations. For external communication, RS232, RS485, and Ethernet ports are avail- able. Analog signals are also available to the customer through configu- rable 0–20 mA or 4–20 mA outputs. 1-8 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 23: Classified, Hazardous Area Protection Components And Functions

    Classified, Hazardous Area Protection Components and Functions The Division 1 and Zone 1 versions of the IPS-4 are designed to be, and comply with requirements for, electrical equipment in Division 1 and Zone 1 classified hazardous areas respectively. The methods of protection used include type “p”...
  • Page 24 All door latches must be CAUTION properly tightened with the key. Figure 1-4. Pressurization System State diagram 1-10 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 25: Specifications

    SPECIFICATIONS Analyzer Specifications Analytes Up to eight analytes, depending on the application. Response Linearity +/- 1% of full scale range Measurement Accuracy +/- 1% or +/- 2% of full scale (typical – application specific). Accuracy is determined by comparing analyzer response to a known standard sample after a calibration has been performed.

  • Page 26: Sample System Limits

    Sample Fluid Flow Rate Application specific. Electrical Requirements Power Consumption Without Oven Heater < 500 W maximum start-up (from a cold start) with continuous average, depending on ambient temperature. 2-2 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 27: Heated Sample Line

    With Oven Heater < 900 W maximum start-up (from a cold start) with continuous average, depending on ambient temperature. Heated Sample Line Depending on voltage and length - see customer wiring diagram. Max rating 240Vac 20A. Supply Voltage 120 VAC (105–132 VAC), 47–63 Hz 240 VAC (209–264 VAC), 47–63 Hz Cell Construction Gas and Liquid Cells available, in a variety of materials (body can be 316 stainless steel,...

  • Page 28: On-Board Temperature Sensor

    EN 61010-1: 2010, 3rd Edition Explosive Atmosphere (ATEX) EN 60079-0: 2012 +A11:2013 EN 60079-1: 2014 EN 60079-2: 2014 Explosive Atmosphere (IECEx) IEC 60079-0: Edition 7.0 IEC 60079-1: Edition 7.0 EN 60079-2: Edition 6.0 2-4 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 29: Analyzer Markings

    Analyzer Marking (ATEX) ATEX (CE): II 2 G ATEX Ex pxb IIC T3 Gb IP65 -20° C ≤ TA ≤ 50°C 2460 II 2G PRESAFE 15ATEX7029X Analyzer Marking (IECEx) Ex d pxb IIC T3 Gb IP65 IECEx ETL 16.0044X Analyzer Marking (ATEX / IECEx) WARNING - PRESSURIZED ENCLOSURE This enclosure shall not be opened unless the area is known to be free of lammable materials or unless all devices within have been de-energized.
  • Page 30 • The installer must install appropriate protection from light to ensure that the resis- tance to light of the IPS-4, or parts of the IPS-4 is satisfactory. • The installer must ensure that the installation minimizes the risk from electrostatic discharge.

  • Page 31: Installation & Start-Up

    INSTALLATION & START-UP The Installation & Start-Up chapter contains information about the fol- lowing topics: • Where to find safety information in this guide before working with the analyzer. • How to store the analyzer before installation. • How to uncrate and inspect the analyzer for damage before installing •...

  • Page 32: Safety Considerations

    All regulatory agency and personnel safety procedures for your jurisdiction must be followed. The IPS-4 Analyzer is certified with regard to electrical safety for Pollution Degree 2 (normally nonconductive environmental pollution occurs with occasional condensation) and Installation Category II (lo- WARNING cal level transients, less than those found at power distribution level).

  • Page 33: Pre-Installation Requirements

    Pre-Installation Requirements Storage Prior to Installation If the analyzer is stored for any period of time prior to installation, it must be housed in a temperature-controlled environment where it is not sub- ject to dripping or splashing liquids, corrosive gases/liquids, high humid- ity, or excessive heat or cold.

  • Page 34: General Installation Information

    General Installation Information Figure 3-1 illustrates an example of the layout of components within the IPS-4 Analyzer. The components in the Electronics Enclosure generally do not change. However, many of the sample system compo- nents in the Oven/Sample System Enclosure in this example illustra- ...
  • Page 35 source. Supplied by the customer. • Supply tubing and pressure regulator(s) for the purge system. This line should be sized to assure that the pressure at the purge control- ler inlet will not drop below 60psi (4 barg) with a flow of up to 350 L/ min.
  • Page 36 Figure 3-1. Analyzer component layout details, example only. 3-6 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 37: Installing The Mechanical Components

    Information” section of this manual and the Documentation Pack- age shipped with the analyzer. Location and Environment The IPS-4 Analyzer is designed for operation in environments classified “Pollution Degree 2” per IEC 61010, so it must be shielded from conduc- tive pollution and subject to only temporary condensation.
  • Page 38 Refer to the customer-specific drawings in the “Supplemental Information” NOTE section of this manual or the Documentation Package shipped with the analyzer. Figure 3-2a. Analyzer mounting details, example only. 3-8 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 39 Figure 3-2b. Analyzer mounting, door clearance. Installation & Start-Up | 3-9...

  • Page 40: To Mount The Analyzer

    2. Connect the Heater/OT (over-temperature) Switch wiring harness connector from the Optical Bench to J401B on the Relay board. 3. Connect the RTD cable connector from the Optical Bench to the in- 3-10 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 41 line connector (labelled “CON2”) that leads to J402 on the Analog board. 4. Connect the DC cable connector from the Xenon Flash Lamp Assem- bly to J2 on the Xenon Lamp board, located near the top of the Elec- tronics Enclosure. 5.

  • Page 42: Installing The Optical Bench Ir Assembly

    Optical Bench-IR Assembly. CLAMP, TO SECURE OPTICAL BENCH RIBBON CABLE TO ANALYZER CONNECTS TO P2 OF DETECTOR INTERFACE BOARD PURGE FITTING 3-PIN FEMALE POWER CONNECTOR, CONNECTS TO POWER CABLE FROM DC TERMINAL ASSEMBLY 3-12 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 43: Installing The Sample System

    4. Clamp the ribbon cable using the clamp provided, leaving enough length on each end to avoid pulling or binding. 5. Connect the purge supply tubing to the purge fitting on the Optical Bench Assembly. Installing the Sample System Sample systems will vary for each application, depending on the hazard- ous location, whether the application is gas or liquid, heated or non-heat- ed, etc.

  • Page 44: Installing The Sample Probe/Sample Tap

    “Supplemental Information” section of this manual or the Documentation Package shipped with the analyzer for installation infor- mation. If the Sample Probe/Sample Tap is not supplied by AMETEK, refer to the information and drawings shipped with the probe.

  • Page 45: Installing And Connecting The Instrument Air/Zero Fluid Line

    To install the Sample and Vent Lines: 1. Lay out the Sample and Vent Lines. Route the Sample Line from the analyzer to the sample probe (or process tap) and the Vent Line from the analyzer to the return/vent location. Ensure there are no loops, sags, or other traps in the Sample and Vent Lines.
  • Page 46 3. Connect the line to the Instrument Air/N supply and to the analyzer. The plumbing for purge systems and the Instrument Air/N feed through the analyzer manifold is already made by AMETEK. 3-16 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 47: Installing And Connecting The Purge Fluid Line

    Installing and Connecting the Purge Fluid Line Instrument Air or Nitrogen can be used to operate the purge system. This procedure assumes that Instrument Air is being used and is the same for Nitrogen. If using instrument air, the air must meet the ANSI/ISA-7.0.01 (1996) specification.

  • Page 48: Installing The Calibration (Span) Fluid Line (Optional)

    3. Connect the line to the calibration fluid supply and to the analyzer. The plumbing for the calibration fluid feed through the analyzer manifold is already made by AMETEK. 3-18 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 49 SU PPLY PU R G E C O N TR O LLER AC TIVE BYPASS IN LET IPS-4 D ISC O N N EC T EN C LO SU R E Figure 3-4. Purge System. Installation & Start-Up | 3-19...

  • Page 50: Connecting I/O Signals, Alarm Relay Contacts, And Ac Power

    Documentation Package shipped with the analyzer. To make the signal, relay contact, and AC power connections: 1. Open the Disconnect Enclosure or Sample Line Disconnect Box. 3-20 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 51: Permanent Ethernet Cable Connections (Optional)

    If a power-disconnect switch (breaker) was installed, open (turn off) the breaker before making the AC power connections. AC Power and relay connections are made at the AC Disconnect board. 2. Route the analog input/output signal wiring and alarm relay contact conductors through one of the Signal cable entry ports and into the Disconnect Enclosure.
  • Page 52 Figure 3-5. Signal Disconnection Board 100-2076 and AC Disconnection Board 100-2077 3-22 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 53: Start-Up And Verification

    Start-Up and Verification This section describes equipment and controls on the analyzer system that require adjustments and settings before, during, and after power- up. Refer to Figure 3-1 for the general locations of analyzer equipment or controls that require adjustments. Powering Up the Analyzer Before operating the analyzer for the first time, following a power-up or reset, or after maintenance, manually backflush the analyzer sample sys-...
  • Page 54 3. After applying AC main power to the analyzer, the message “System Starting” is displayed momentarily on the top line of the User Inter- face Panel. Following this, the AMETEK Process Instruments start-up screen will appear. This screen also displays the software version.
  • Page 55 If these screens do not appear, check the AC wiring to ensure it is properly connected. WARNING To check the AC wiring, take all necessary safety precautions to power down the analyzer and open the Main AC Power and DC Power fuses.
  • Page 56 If the wiring is properly connected, it may indicate a shorted RTD for that temperature zone. The Oven Heater temperature parameter is available only for applica-  tions with a heated Oven. NOTE 3-26 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 57 b. Check the pressure of the pilot valves – Manifold block and Zero fluid (if used) pressure. Adjust the Actuator/Zero pressure regula- tor to obtain a minimum pressure of 490 kPag (70 psig / 4.8 barg). c. Check the Aspirator Pressure (gas applications only) from the STATUS screen;...
  • Page 58 (on the Cur- ENTER rent Alarms screen, Figure 3-9). If any alarms exist, take appropriate action to correct the alarms before continuing. For more information about alarms and corrective action 3-28 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 59 to take to correct and reset alarms, refer to “Alarm Conditions and Cor- rective Action” in Chapter 5. If no alarms exist (Figure 3-10), or after all alarm conditions have been cleared (reset), recheck the temperature of each zone from the STATUS screen.

  • Page 60: Start-Up Diagnostic Checklist

    “Alarm Notification (HOME Screen)” and “ALARMS Menu Screen” in Chapter 4. For detailed information about these alarms, refer to the alarm conditions and corrective action in the “Maintenance & Trouble- shooting” chapter of this manual. 3-30 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 61 Problem Encountered Xenon Flash Lamp is not operating (intermittent clicking sound is not heard). Corrective Action Check the system state on the right side of the HOME screen. Note that the Xenon Flash Lamp will not operate when the system is in the Not Ready state.

  • Page 62: Sample System Leak Check

    After all piping and electrical connections have been made: Refer to the system Analyzer flow diagram in the Ametek supplied draw- ing package (403900XXX-3). Identify the portions of the system to be tested.

  • Page 63: Manually Zeroing The Analyzer Sample System

    ...” will appear while the analyzer performs the calibration func- tion. Run the zero for 10 minutes. Typically, the IPS-4 Analyzer controls the zero flow rate; no adjust- ments are required.  If the customer provides the sample system zero, run the manual zero NOTE at a flow rate of 2.5 L/minute (0.08 scfm).

  • Page 64: Adjusting The Zero/Span Fluid Flow Rate

    Span (if used) fluid must be high enough to adequately flush the Measur- ing Cell of sample fluid to obtain a “good zero.” Typically, the IPS-4 Analyzer controls the zero (and span, if used) flow rate; no adjustments are required.

  • Page 65: Setting Sample Response Time

    Valve closed) and then adjusting the Aspirator Pressure Regulator with the Drive Air Isolation Valve open to obtain a pressure of 5–10 mmHg (0.20–0.39 inHg or 0.10–0.20 psi) less than the value obtained with the valve closed. View the Measuring Cell pressure (Cell Pressure) from the STATUS screen.

  • Page 66: Normal Operation

    AMETEK recommends that you observe and record this information every month to obtain a history. From these recordings, you will be able to determine if there are problems with the analyzer, such as increasing sample response.

  • Page 67: Analyzer Configuration

    3. If the sample response time is adequate (first reading after a Zero function and after the analyzer System State switches from “Zero” to “Measure” is less than 30 seconds to T90), no further adjustment is necessary.  The sample response time may vary, depending on Sample Line length.
  • Page 68 This page intentionally left blank. 3-38 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 69: Controller / User Interface

    CONTROLLER / USER INTERFACE The Controller / User Interface chapter contains information about the following topics: • An introduction to the User Interface Panel, and how to enter com- mands to view various screens. Information about passwords and how to change them is also discussed in this chapter. •...

  • Page 70: Introduction To The User Interface Panel

    The other lines can display the output results (concentrations, temperatures, pressures), alarms (current and historical), system status, system information, and various configurable parameters that allow you to set up the analyzer to perform various functions (calibration, communication, etc.). 4-2 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 71 • The Main Keypad allows you to change information from any of the editable parameters. The keypad consists of: Description 0–9 Numeric keys 0–9 are used to enter numerical data or as part of a password. – The minus (‘–’) key can be used as part of a negative number or as part of a password.

  • Page 72: Special Software Characters

    When both of these characters (located in the lower-left corner) are displayed, there are other options to be viewed above and below the items currently being displayed. To scroll through other options, press the arrow key. DOWN 4-4 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 73: Working From The User Interface Panel - Conditions And Messages

    Working From the User Interface Panel – Conditions and Messages While working from the User Interface Panel, the following conditions apply: The analyzer is shipped from the factory without a password (security  is disabled). Upon powering up the analyzer for the first time, all con- NOTE figurable parameters can be changed until a password is entered in the Change Password function (Login/Set Password screen, SYSTEM...

  • Page 74: Summary Of Analyzer Operation

    The analyzer will leave its normal sequence of states if there is an alarm condition, such as a temperature or pressure out of range, and will return to the first state in the sequence once the offending condition has been cleared (reset). 4-6 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 75: Working In The Main Menus

    Working in the Main Menus During normal operation, the concentrations of the analytes can be dis- played on the HOME screen. Other parameters that display real-time sys- tem temperatures or pressures can also be displayed. Up to three analytes or parameters can be displayed on the screen at one time. To view more concentrations or other data, scroll up or down using the DOWN row key.
  • Page 76 Displays the real-time pressure (psia, or other unit) being measured in the Measuring Cell. Tec Temperature Displays the temperature of the NDIR sensor. Probe Temperature Sisplays temperature @ sample probe. Sample/Vent line Temperature Displays temperature of sample/vent bundle. 4-8 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 77: System Status Messages (Home Screen)

    System Status Messages (HOME Screen) While working from the HOME screen, messages that are displayed on the right side of this screen indicate the current operating status (mode) of the analyzer, also known as System Status or System State. Please refer to supplemental material/documentation for any modes not described below.

  • Page 78: Alarm And Warning Notification (Home Screen)

    – include the time and date each alarm was set and reset. The alarm or warning at the top of the list is most recent; the alarm or warning at the bottom is the oldest. 4-10 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 79: Alarms And Warnings Menu Screen

    ALARMS and WARNINGS Menu Screen The ALARMS and WARNINGS screen (Figure 4-3) displays active ana- lyzer alarm conditions (Current Alarms and Warnings screen) that have been set by the built-in diagnostics function and a history of alarms and warnings that have been reset (Alarm Log or Warnings Log screen). The alarms are read-only.

  • Page 80: Viewing Logged Alarms And Warnings

    SETUP Alarm Log empty Figure 4-8. No history of alarms, Alarm Log screen. HOME ALARMS STATUS SETUP Warnings Log empty Figure 4-9. No history of warnings, Warnings HOME ALARMS STATUS SETUP Log screen. 4-12 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 81: Status Menu Screen

    STATUS Menu Screen The STATUS screen (Figure 4-10) displays the real-time data results of various analyzer functions. These items are factory-set, according to cus- tomer specifications. This screen is particularly useful when performing analyzer diagnostics. These outputs are read-only. > Heater 19 °C Bench 24 °C...
  • Page 82 Automatic Calibration 2 screen. The Calibration Trigger (TIMER 2) must be selected for the countdown time to be displayed. Refer to the section “Calibration Control” in this chapter for descriptions about setting up all Auto-Calibration parameters. 4-14 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 83: Setup Menu Screen

    SETUP Menu Screen The SETUP screen (Figure 4-11) provides access to the sub-menu screens containing the functional parameters that control the operation of the analyzer. This screen allows the user to set up certain parameters. The settings for your analyzer have been configured at the factory to meet specified customer requirements.

  • Page 84: Calibration Control Screen

    Automatic Calibration 1 Calibration Trigger Timer ► Mode Zero + Span Timer Interval 0 day Figure 4-14. Unit Calibration Settings Start Time 00:00:00 screen. HOME ALARMS STATUS SETUP 4-16 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 85 Calibration Trigger Use this to select how auto-calibration is triggered. Calibration Trigger options include: • Timer Enables the Auto-Calibration timer. The system will automatically Zero and/or Span the analyzer. • Input1 and Input 2 Auto-Calibration will be initiated by a user-supplied contact clo- sure.
  • Page 86 Figure 4-15. Flush Times Settings screen. HOME ALARMS STATUS SETUP Zero flush time Defines the duration (seconds) the analyzer will flush the sample sys- tem with Zero fluid during the analyzer’s normal operating sequence. 4-18 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 87: Calibration Valves

    Span flush time Defines the duration (seconds) the analyzer will flush the sample sys- tem with Span fluid during the analyzer’s normal operating sequence. Sample flush time Defines the duration (seconds) the analyzer will flush the sample sys- tem with sample fluid before it will begin measuring. Calibration Valves The Calibration Valves screen (Figure 4-16) allows the user to enter the calibration fluid concentration value used for each analyte (Analyte cal...

  • Page 88: Calibration Actions Screen

    “Span Fluid Flush” mode. The analyzer span (calibration) is automatically adjusted based on an inte- grated reading during the span calibration. After the span is complete, the analyzer will return to normal operation (Measure mode). 4-20 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 89 Inject Zero fluid This function injects Zero fluid into the sample system to flush the Measuring Cell of light-absorbing compounds. During this operation, the zero solenoid is open and “Zero Hold” is displayed in the Status area of the HOME screen. Note that this mode does not actually Zero the analyzer.

  • Page 90: Relay Setup Screens

    Relay 5  HOME ALARMS STATUS SETUP Relay 1 Function Disable ► Source None Value Figure 4-18b. Delay 0 Sec N Relay Setup screen Normal Oper Normally Open (Relay 1). HOME ALARMS STATUS SETUP 4-22 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 91 Relay 1–8 Function The analyzer can use up to eight relays to indicate the operational sta- tus of the analyzer. Each relay provides one SPST (Form A) dry (poten- tial free) contact. The relays are energized (closed) on start-up. Relay Function options include: Disable Select Disable to turn off the functionality of a relay.
  • Page 92 ENTER rameters for that relay. 3. Select the required parameter (Relay Function, Source, Value, or Delay), change the settings, and press ENTER Repeat this step for each parameter and each relay. 4-24 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 93: Current Output Setup Screens

    When entering a value for the Relay Value and Delay parameters: • Use the arrow key to increase/decrease the value in DOWN increments of one (1.00). This works best for minor changes. The relay value is displayed on the right side of the screen. •...
  • Page 94 LEFT characters to the left of the cursor ( ‘_’ ) if applicable, then use the numeric keys to enter the new value. This works best for drastic changes. 4-26 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 95: Setpoints

    Setpoints The Setpoints screens (Figure 4-20 thru 4-23) allow you to view config- ured normal operating (factory set) parameters for span, pressure, and temperature low/high limits. Setpoints > Span Limits Pressure Limits Temperature Limits Figure 4-20. Setpoints Screen. HOME ALARMS STATUS SETUP Span Limits...

  • Page 96: Diagnostics Screen

    Force relay contacts on or off to test the hardware. Relay Diagnostics Diagnostics State ► Relay 1 Relay 2 Figure 4-27. Relay 3 Relay 4 Relay Diagnostics Diagnostics Screen. HOME ALARMS STATUS SETUP 4-28 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 97 Valve Diagnostics Force valve contacts on or off to test the solenoid valves. Valve Diagnostics Diagnostics State ► Valve 1 Valve 2 Figure 4-28. Valve 3 Valve 4 Valve Diagnostics Diagnostics Screen. HOME ALARMS STATUS SETUP Lamp Diagnostics Monitor detector operation for a given wavelength. Lamp Diagnostics Wavelength ►...

  • Page 98: System Settings Screen

    Because the analyzer is shipped from the factory without a password, you must first enter a password in the Change Password function. Record and store the password in a safe place for reference. 4-30 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 99 If you attempt to enter a password but one hasn’t been entered in the Change Password function yet, the message “Use Change Password to enable” is displayed. If you enter a password incorrectly, the message “Password incorrect” is displayed. If a password has been entered here, and you press , the message “System Unlocked”...

  • Page 100: Backup/Restore Settings Screen

    NOTE or the factory-default settings in the event of a serious internal system error. Backup settings ► Restore settings Restore factory settings Figure 4-32. Backup/Restore Settings screen. HOME ALARMS STATUS SETUP 4-32 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 101 Backup settings Saves the current analyzer configuration settings to a file that can later be used to restore these settings. The settings are stored in a file called “user.xml.” See “Backing Up Analyzer Configuration Settings” for details about how to save configuration settings to a file. Restore settings Retrieves and restores the most recently saved analyzer configuration settings from the “user.xml”...
  • Page 102 Figure 4-34. Restore Settings screen. HOME ALARMS STATUS SETUP Restore factory settings. Are you sure? Press  for yes. Press X for no. Figure 4-35. Restore Factory Settings screen. HOME ALARMS STATUS SETUP 4-34 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 103: Ethernet Network Screen

    Ethernet Network Screen The Ethernet Network screen (Figure 4-36) allows the user to enter Ether- net settings. This is used to enable your analyzer system to communicate over an Ethernet network for viewing analyzer and stream composition data, viewing analyzer diagnostics, or backing up/restoring analyzer con- figuration settings.
  • Page 104 5. Ensure the DHCP server is on the same server as the analyzer. 6. Press to back out of this sub-menu. CANCEL 7. Reset the analyzer to allow the changes to take effect. 4-36 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 105 The cursor will jump over the colon ( : ) and slash ( / ) characters when entering the time and date. Model Name ►Model Name IPS-4 Serial Number 12345678 Software Version 1.10...

  • Page 106: Customization Screen

    *For Customer software applications, all languages may not be available. Menu Home Time This displays and allows you to change the time an inactive menu will display before it returns to the home screen. 4-38 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 107: Modbus Screen

    This displays and allows you to change the time out value (duration) that the software will use to attempt to establish communications with the analyzer when using Modbus communications. AMETEK recom- mends a value of 1000 ms. Controller / User Interface | 4-39...
  • Page 108 To select an option when it is displayed, press ENTER For Modbus Address and Modbus Timeout, enter a value using the numeric keys. 3. Reset the analyzer to allow the changes to take effect. 4-40 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 109: Maintenance & Troubleshooting

    MAINTENANCE & TROUBLESHOOTING The Maintenance & Troubleshooting chapter discusses preventive main- tenance to keep the analyzer system operating at peak efficiency, how to check for plugging in the analyzer sample system, and how to replace internal parts. This chapter also discusses how to view alarm messages to diagnose and troubleshoot problems with the analyzer.

  • Page 110: Maintenance

    Preventive Maintenance To reduce the occurrence of problems with the analyzer, AMETEK recom- mends that you follow the “Analyzer Preventive Maintenance Schedule,” as outlined in the following pages. Since most analyzer problems originate within the sample handling system, the primary objective of the preven- tive maintenance schedule is proper care of the sample system.

  • Page 111: Analyzer Preventive Maintenance Schedule

    Analyzer Preventive Maintenance Schedule Frequency Task As required Clean the Analyzer Cleaning the exterior of the analyzer is required occasionally to re- move dust and other debris. Use a damp cloth to clean the analyz- er’s exterior, including the User Interface Panel screen. Daily Check for Alarms To view alarms, press the...
  • Page 112 At the end of the test, place the bypass switch back into the ACTIVE position. *Allow Analyzer time to thoroughly equiliberate after the past purge and electronics tests. 5-4 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 113: Before Performing Maintenance

    Frequency Task Every Six Months Sheltered Systems If your analyzer system is installed in a custom shelter, check the air filters for the shelter purge and air conditioning systems and replace them if necessary. Depending on the location of the site and its environmental conditions, it may be necessary to check and replace these filters more frequently.

  • Page 114: Locating A Plug In The Sample System

    Plugs in the vent side of the sample system are rare. Plugs in the vent sys- tem cause the aspirator drive air to flow back into the Measuring Cell and, essentially, simulate a Zero condition. 5-6 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 115: Changing Out Replaceable Parts

    This section discusses the parts that should be changed out and/or cleaned, according to the “Analyzer Preventive Maintenance Schedule.” These descriptions focus on the AMETEK sample system. When replacing parts in the analyzer refer to Figure 5-1 for the location of the main assem- bly.
  • Page 116 • Pharmaceutical-grade distilled water, to rinse all Cell parts. • Reagent-grade acetone as a secondary cleaner for the interior of the Cell Body and other metal parts (must be suitable for use with the sample species). 5-8 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 117 Actual layout and components may vary. Refer to customer-specific  drawings in the “Supplemental Information” section of this manual or the Documentation Package shipped with the analyzer. NOTE Figure 5-1. Analyzer component layout details. Maintenance & Troubleshooting | 5-9...

  • Page 118: Measuring Cell Preventive Maintenance

    O-ring part numbers can vary, depending on the application. Verify all part numbers before ordering/replacing. When cleaning the Cell and/or other sample system components, use only cleaning materials that are suitable for use with the WARNING sample species. 5-10 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 119 To clean the Measuring Cell and replace its o-rings: 1. Manually zero the analyzer for 10 minutes. 2. After the zero is complete, close the Sample Line and then the Vent Line Shut Off valves (in the Oven/Sample System Enclosure) to isolate the analyzer from the sample stream.
  • Page 120 Cell, refer to the “Supplemental Information” tab of this  manual for a Measuring Cell Manual Supplement and for application- specific spare parts, either in the Measuring Cell Manual Supplement NOTE or in a Custom Spare Parts List. 5-12 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 121 5. Removing/cleaning parts in the Measuring Cell: The analyzer sample system will be under positive pressure. WARNING Various lengths of screws are encountered while disassembling the Measuring Cell Assembly. Take note of where each length is used and be sure to replace the screws in their original locations when reassem- ...
  • Page 122 While holding the edge of the Window, carefully place it in the Cell. Orient the Reflector Block correctly, and place it on the Cell. Ensure the Cell Window does not slide out of position when the Reflector Block is placed against the Cell. 5-14 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 123 It is critical to reassemble the Reflector Block in the exact orientation as it was assembled at the factory. CAUTION Secure the Reflector Block to the Cell using three M4 x 20 mm screws. Tighten the screws evenly. b. With the Cell held vertically so that the Reflector Block end is down, install a new o-ring by using your thumbs to push it into the o-ring groove until it is completely seated in the groove.
  • Page 124 The Flow Indicator (if used) should be in the centre of the meter for an optimal flow rate. 15. Close and secure the analyzer enclosure doors with their latches. 5-16 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 125: Xenon Flash Lamp Assembly Replacement

    Xenon Flash Lamp Assembly Replacement The typical life span of the Xenon Flash Lamp is approximately 18–24 months of continuous operation. However, the Xenon Flash Lamp can exhibit signs of degradation after 12–15 months. When the Xenon Flash Lamp requires replacement, the entire assembly (Figure 5-3) is replaced. See Figure 5-1 for the location of this assembly in the Electronics Enclo- sure.
  • Page 126 Optical Bench Assembly as a guide, gently push the Lamp Assembly straight into place. Tighten, by hand, the blue knurled nut to secure the Lamp Assembly to the Optical Bench Assembly. 5-18 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 127 7. Connect the DC Power Cable from the Lamp Housing to J2 on the Xenon Lamp board. 8. Take all necessary precautions to safely power up the analyzer and prepare it for operation: Do not apply main AC power to the analyzer if the Xenon Flash Lamp ...

  • Page 128: Troubleshooting And Diagnostics

    This section also discusses how to view the alarms from the User Interface Panel and how to reset the analyzer if a system reset is required. Generally, most troubleshooting and diagnostics can be done by work- 5-20 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 129: Alarm Conditions And Corrective Action

    NOTE Alarm Conditions and Corrective Action This section lists all of the IPS-4 Analyzer system alarm messages (Condi- tion/Alarm Name), describes what triggers the alarms, and provides action that is required to reset the alarms (Description & Suggested Corrective Ac- tion).
  • Page 130 - Check the electrical connections between the heater and the Relay board. Check for proper connections and damage to the wiring. - Replace the Relay board. Contact AMETEK for assistance. - Replace the Customer Connection board. Contact AMETEK for assistance.
  • Page 131 Enclosure door – for proper connections and inspect it for damage (cuts, nicks, burn marks, etc.). For cable connection locations, refer to the Electronics Enclosure Wiring Diagram in the Appendix. One or both boards may need to be replaced. Contact AMETEK for • assistance.
  • Page 132 This warning is generated after a zero calibration failure. Corrective Action: Perform a successful zero calibration: Contact AMETEK for assistance. • Span Cal Failure This warning is generated after a span calibration failure. 5-24 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 133: Analyzer Reset

    Corrective Action: Perform a successful span calibration: Contact AMETEK for assistance. • Analyzer Reset If a situation arises where the analyzer must be reset, take appropriate safety precautions power down the analyzer using the power-disconnect switch (breaker). Reapply power. Do not randomly reset the analyzer during normal operation. Typical- ly, a reset is required only when analyzer configuration settings have been restored.
  • Page 134 Figure 5-4. Over-Temperature alarm Reset Switch (S501), Relay board (100-1942). 5-26 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 135: Service & Parts

    SERVICE & PARTS The Service & Parts chapter discusses what to do if you need technical support from AMETEK, or if you are returning parts for service. This chapter also lists the recommended spare parts to have on hand to ensure all consumable and replaceable parts are replaced according to the “Ana-...

  • Page 136: Returning Equipment

    Material Authorization (RMA) number. This will ensure your equip- ment is serviced and returned to you in a prompt and efficient manner. To obtain an RMA number, contact your local or nearest AMETEK Service Center and have the following information available: •...

  • Page 137: Ametek Service & Aftermarket Sales Support

    ASAP plans may be written to provide • START UPS coverage for a single analyzer, or all of the AMETEK Your decision to buy an AMETEK analyzer is greatly process analyzers at your facility.

  • Page 138: Recommended Spare Parts

    Recommended Spare Parts This section lists the spare parts to have on-site for the IPS-4 Analyzer, some that are required as part of as analyzer preventive maintenance (see “Analyzer Preventive Maintenance Schedule” in Chapter 5).  Content is subject to change without notice.

  • Page 139: Spare Analyzer Fuses

    NOTE These main analyzer fuses do not need to be changed out at regular intervals, but AMETEK recommends these fuses are available in the event that a replacement fuse is required. Fuses, IPS-4 Analyzer – Recommended Parts to Have On-Site...
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  • Page 141: User Web Interface

    USER WEB INTERFACE The User Web Interface chapter contains information about the following topics: • An introduction to the User Web Interface, and how to access, moni- tor, and control your analyzer through a web interface • What the various screens that make up the interface do and how to use them to work from the analyzer User Web Interface.

  • Page 142: Introduction To The Web Interface

    Introduction to the Web Interface Figure 7-1 illustrates the layout of the analyzer Web Interface. To access the IPS-4 analyzer using the Web Interface enter the analyzer’s IP address in the web browser or internet explorer’s web page address box.

  • Page 143: Web Interface Components

    Web Interface Components The Web Interface is divided into six sections. Navigation buttons lo- cated on the left-hand side of the screen are used to view analyzer sta- tus, alarms, trends, and spectra; view and change analyzer settings; and transfer data. The information displayed on the right-hand side varies depending on the selected section.

  • Page 144: Home Menu Screen

    Descriptions of these states are described under “System Status Messages (HOME Screen),” in Chapter 4. Analyzer State Analyte Concentration Navigation Buttons Displays Real Time System Temperatures and Pressures Figure 7-2. Home Screen. 7-4 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 145: Alarms Menu Screen

    ALARMS Menu Screen The ALARMS screen (Figure 7-3) displays any active analyzer alarm con- dition that has been set by the built-in diagnostics function and a history of alarms and warnings that have been reset (Figure 7-4). The alarms are read-only.

  • Page 146: Logged Alarms And Warnings

    Most Current Active Alarm Use Check Boxes to Filter Alarms/Warnings Displayed Click to Show only Log of All Alarms Active Alarms Figure 7-4. Alarm Log Screen. 7-6 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 147: Trends Menu Screen

    TRENDS Menu Screen The TRENDS screen (Figure 7-5) displays the trends of selected param- eters in one second, fifteen seconds or one hour intervals. Use this screen to view the most recent data held in short term memory. Data can not be saved.

  • Page 148: Parameters

    • 1 second interval will contain 60 minutes before overwriting • 15 second interval will contain 900 minutes or 15 hours before over- writing • 1 hour interval will contain 3,600 hours or 150 days before overwrit- ing. 7-8 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 149: Spectra Menu Screen

    SPECTRA Menu Screen The SPECTRA screen (Figure 7-6) allows the user to temporarily store spectra and compare it to future live spectra readings. Select data source to display Click to Update Chart Click to View Spectra Click to Clear User Data Click to Save User Data Figure 7-6.

  • Page 150: Settings Menu Screen

    Chapter 4. The list of available sub-menu items includes: • Calibration Control • Actions • Current Outputs • Relays • Network & Modbus • System & Custom • Analytes • Limits • Diagnostics 7-10 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 151: Calibration Settings Screen

    Calibration Settings Screen The CALIBRATION SETTINGS screen (Figure 7-7) displays the avail- able analyzer calibration controls and allows the user to set up and initial- ize the calibration functions. Descriptions of these parameters are de- scribed under “Calibration Settings Screens” in Chapter 4. Use to Set up Calibration View and Modify...

  • Page 152: Actions Screen

    The ACTIONS screen (figure 7-8) allows the user to enter calibration con- centrations and initiate on demand calibration actions. Enter Cal Fluid Concentration Initiate Action View and Modify Settings Click to Save Settings Figure 7-8. Settings Menu Actions Screen. 7-12 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 153: Current Output Screen

    Current Output Screen The CURRENT OUTPUT screen (Figure 7-9) displays current output assignments and allows you to set up the parameters for each of the four current outputs. Descriptions of these parameters are described under “Current Output Setup Screens” in Chapter 4. View and Modify Settings Click to Save Settings...

  • Page 154: Relay Setup Screens

    (Relay Function option). Descriptions of these parameters are described under “Relay Setup Screens” in Chapter 4. View and Modify Settings Relay Function Options Click to Save Settings Figure 7-10. Settings Menu Relay Setup Screen. 7-14 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 155: Network & Modbus Screen

    Network & Modbus Screen The NETWORK & MODBUS screen (Figure 7-11) allows the user to enter ethernet settings and set up modbus parameters. Ethernet settings Enable the analyzer system to communicate over an Ethernet network for viewing analyzer and stream composition data, viewing analyzer diagnostics, or backing up/restoring analyzer configuration settings.

  • Page 156: System & Customition Screen

    The SYSTEM & CUSTOMIZATION screen (Figure 7-12) allows the user to view and/or setup analyzer system parameters. Use to View System Parameters Customize Display View and Modify Settings Click to Save Settings Figure 7-12. Settings Menu Sytem & Cumstomization Screen. 7-16 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 157: Analytes Screen

    Analytes Screen The ANALYTES screen (figure 7-13) allows you to view and modify ana- lyte names and span factor min/max. Use to Change Use to Name Enter Min/Max Values View and Modify Settings Click to Save Settings Figure 7-13. Settings Menu Analyte Screen.

  • Page 158: Limits Screen

    Descriptions of these parameters are described under “Setpoints Screens” in Chapter 4. Use to Change Use to Change Pressure Limits Temperature Limits View and Modify Settings Click to Save Settings Figure 7-14. Settings Menu Limits Screen. 7-18 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 159: Diagnostics Screen

    Diagnostics Screen The DIAGNOSTICS screen (Figure 7-15) allows the user to disable normal operations while troubleshooting or setting up external control systems. Descriptions of these parameters are described under “Diagnostics” in Chapter 4.  The analyzer should be in normal operations for lamp diagnostics. The lamp does not flash in diagnostics mode.

  • Page 160: Save/Restore Files Screen

    Save/Restore Files Screen The SAVE/RESTORE FILES screen (Figure 7-16) allows you to: • Save IPS-4 software, user configuration settings, and individual files (matrix.xml for example) to your PC. • Restore analyzer configuration parameters to their original factory- shipped settings and upgrade software.

  • Page 161: Modbus Communication Interface

    Remote Terminal Unit (RTU) with the analyzer operating as a slave device. The IPS-4 Analyzer supports RS485 serial communication standards. The physical communication connection between a Model IPS-4 analyzer and a customer DCS\SCADA\PLC\DAS or a general-purpose computer is RS485.

  • Page 162: Configuration

    PORT parameter value to 1. NOTE When designing a Modbus RS485 multi-drop communication system with the Model IPS-4 analyzer, the system designer should consider the follow- ing: • The update rate is one time per minute or less. Polling of these regis- ters more frequently than once a second is not recommended.

  • Page 163: Analyzer Modbus Interface Parameters

    Modbus Functions As the Modbus protocol is designed for communication among Program- mable Logic Controllers (PLCs), not all Modbus function codes supported by a slave PLC are applicable to the IPS-4 analyzer. Only the following relevant function codes are implemented: CODE...

  • Page 164: Holding Registers

    TEMPUNIT degreeC uint uint DATAVALID uint16 uint16 AUTOCAL int16 int16 CALMODE int16 int16 DMODE int16 int16 MANCMD int16 int16 COMPPT uint uint SYSALARM1 uint uint SYSALARM2 uint uint SYSALARM3 uint uint CONCALARM 8-4 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 165 Access Data Type Data Type mnemonic value MB Starting Regs MB Reg Size int16 int16 SYSSTATUS int16 int16 SYSSTATE uint uint TOTUPTIME uint uint UPTIME TIMER1 TIMER2 TIMER3 uint uint MFTIME uint uint CALTIME uint uint ZFTIME uint uint SFTIME int16 int16 ANAHOLD...
  • Page 166 RELAY8F char[20] char[20] RELAY8NM Relay 8 uint16 uint16 RELAY8S float float RELAY8V boolean boolean RELAYENA uint16 uint16 VALVE1 char[20] char[20] VALVE1NM Valve 1 uint16 uint16 VALVE2 char[20] char[20] VALVE2NM Valve 2 8-6 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 167 Access Data Type Data Type mnemonic value MB Starting Regs MB Reg Size uint16 uint16 VALVE3 char[20] char[20] VALVE3NM Valve 3 uint16 uint16 VALVE4 char[20] char[20] VALVE4NM Valve 4 uint16 uint16 VALVE5 char[20] char[20] VALVE5NM Valve 5 float float ACONC1H float float ACONC1L...
  • Page 168 VENLIT float float VENLPB float float VENLRTD float float VENLSP float float VENLST int16 int16 REMIN1 int16 int16 REMIN2 int16 int16 LAMPM int16 int16 LAMPF int16 int16 FREQ 2000 int16 int16 LAMDF 8-8 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 169 Access Data Type Data Type mnemonic value MB Starting Regs MB Reg Size float float PRESX1 float float PRESXS1 30.00 float float PRESXOS1 0.03 float float PRESX2 float float PRESXS2 float float PRESXOS2 float float MPRES float float APRES int16 int16 VALFAULT int16...
  • Page 170 SPANNM4 Span 4 char[20] char[20] SPANNM5 Span 5 char[20] char[20] SPANNM6 Span 6 char[20] char[20] SPANNM7 Span 7 char[20] char[20] SPANNM8 Span 8 uint uint SPANMAP1 uint uint SPANMAP2 uint uint SPANMAP3 8-10 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 171 Access Data Type Data Type mnemonic value MB Starting Regs MB Reg Size uint uint SPANMAP4 uint uint SPANMAP5 uint uint SPANMAP6 uint uint SPANMAP7 uint uint SPANMAP8 char[10] char[10] CONCUNIT2 char[10] char[10] CONCUNIT3 char[10] char[10] CONCUNIT4 char[10] char[10] CONCUNIT5 char[10] char[10] CONCUNIT6...
  • Page 172 ANAOUT4H 1061 uint uint MINDARK 10000 1062 uint uint MAXDARK 20000 1064 uint uint ZEROMININT 2000 1066 float float ZERODRIFTMULT 1068 float float ALYTE1SPLO 1070 float float ALYTE1SPHI 1072 float float ALYTE2SPLO 1074 8-12 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 173 Access Data Type Data Type mnemonic value MB Starting Regs MB Reg Size float float ALYTE2SPHI 1076 float float ALYTE3SPLO 1078 float float ALYTE3SPHI 1080 float float ALYTE4SPLO 1082 float float ALYTE4SPHI 1084 float float ALYTE5SPLO 1086 float float ALYTE5SPHI 1088 float float...
  • Page 174 1256 int16 int16 LINEARIZE 1258 float float LINLEVEL0 1259 float float LINLEVEL1 1261 float float LINLEVEL2 1263 float float LINLEVEL3 1265 float float LINLEVEL4 1267 float float LINLEVEL5 1269 float float LINBREAK0 1271 8-14 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 175 Access Data Type Data Type mnemonic value MB Starting Regs MB Reg Size float float LINBREAK1 1273 float float LINBREAK2 1275 float float LINBREAK3 1277 float float LINBREAK4 1279 float float LINBREAK5 1281 float float ANAOUT5 1283 float float ANAOUT5O 1285 uint16 uint16...
  • Page 176 1428 float float LINBREAK4P2 1430 float float LINBREAK5P2 1432 float float LINBREAK6P2 1434 float float LINBREAK7P2 1436 float float LINLEVEL0P3 1438 float float LINLEVEL1P3 1440 float float LINLEVEL2P3 1442 float float LINLEVEL3P3 1444 8-16 | IPS-4 Analyzer Full Spectrum Z1...
  • Page 177 Access Data Type Data Type mnemonic value MB Starting Regs MB Reg Size float float LINLEVEL4P3 1446 float float LINLEVEL5P3 1448 float float LINLEVEL6P3 1450 float float LINLEVEL7P3 1452 float float LINBREAK0P3 1454 float float LINBREAK1P3 1456 float float LINBREAK2P3 1458 float float...
  • Page 178 1595 uint16 uint16 ANAOUT7H 1596 uint16 uint16 ANAOUT8H 1597 uint uint ZEROMAXINT 70000 1598 float float IRDIAGWAVEL 1000 1600 IRDIAGPIXEL 1602 float float IRDIAGMEAS 1604 float float IRDIAGDARK 1606 float float IRDIAGABS 1608 8-18 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 179: Appendix - Drawings

    APPENDIX – DRAWINGS This Appendix includes many of the drawings that are included in the main body of this manual, as well as additional analyzer layout and wir- ing diagram drawings. Drawings such as “Analyzer Mounting Details, Unistruts” and “Analyzer Overall Component Layout”...

  • Page 180: Analyzer Light Path Schematic

    Analyzer Light Path Schematic UV Schematic NDIR Schematic A-2 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 181: Analyzer Mounting Details

    Analyzer Mounting Details Actual layout may vary. Refer to customer-specific drawings in the  “Supplemental Information” section of this manual or the Documen- tation Package shipped with the analyzer. NOTE Appendix – Drawings...

  • Page 182: Analyzer Overall Component Layout

    Analyzer Overall Component Layout Actual layout may vary. Refer to customer-specific drawings in the  “Supplemental Information” section of this manual or the Documen- tation Package shipped with the analyzer. NOTE A-4 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 183: Detector Interface Board (403441901)

    Detector Interface Board (403441901) 1 1 1 403441901 Appendix – Drawings...
  • Page 184 Detector Board (100-1955) Detector board (700030901) 700030901 A-6 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 185: Display Interface Board (100-1978)

    Display Interface Board (100-1978) Display Interface board (700043901) P100 VO TP102 TP100 TP101 R101 C101 R102 R103 U100 C102 C103 C105 Appendix – Drawings...

  • Page 186: Customer Connection Board (100-1971)

    Customer Connection Board (100-1971) A-8 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 187: Signal Disconnection Board (100-2076)

    Signal Disconnection Board (100-2076) Appendix – Drawings...
  • Page 188 AC Disconnection Board (100-2077) A-10 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 189: Relay Board (100-1942)

    Relay Board (100-1942) Appendix – Drawings A-11...

  • Page 190: Analog Board (100-1922)

    Analog Board (100-1922) A-12 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 191: Mcu Board (100-2045)

    MCU Board (100-2045) Appendix – Drawings A-13...

  • Page 192: Xenon Lamp Board (100-2061)

    Xenon Lamp Board (100-2061) A-14 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 193: Electronics Enclosure Wiring Diagram, Sheet 1 Of 5 (403443001)

    Electronics Enclosure Wiring Diagram, Sheet 1 of 5 (403443001) Appendix – Drawings A-15...

  • Page 194: Electronics Enclosure Wiring Diagram, Sheet 2 Of 5 (403443001)

    Electronics Enclosure Wiring Diagram, Sheet 2 of 5 (403443001) A-16 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 195: Electronics Enclosure Wiring Diagram, Sheet 3 Of 5 (403443001)

    Electronics Enclosure Wiring Diagram, Sheet 3 of 5 (403443001) Appendix – Drawings A-17...

  • Page 196: Disconnect Enclosure Wiring Diagram, Sheet 4 Of 5 (403443001)

    Disconnect Enclosure Wiring Diagram, Sheet 4 of 5 (403443001) A-18 | IPS-4 Analyzer Full Spectrum Z1...

  • Page 197: Disconnect Enclosure Wiring Diagram, Sheet 5 Of 5 (403443001)

    Disconnect Enclosure Wiring Diagram, Sheet 5 of 5 (403443001) Appendix – Drawings A-19...
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  • Page 199: Supplemental Information S

    SUPPLEMENTAL INFORMATION This chapter consists of information that supports the operation of this analyzer. All information in this chapter comprises the Documentation Package. A duplicate of the Documentation Package is also shipped with the analyzer. Information typically included in this chapter includes: •...
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Table of Contents