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Ametek Western Research IPS-4 manuals available for free PDF download: User Manual, Essential Health & Safety Requirements
Ametek Western Research IPS-4 User Manual (238 pages)
Dual Bench (UV / IR) Analyzer Zone 1 / Division 2
Brand:
Ametek
| Category:
Measuring Instruments
| Size: 7 MB
Table of Contents
Offices
2
Table of Contents
3
Electrical Safety
9
Grounding
9
Safety Notes
9
Personnel and Equipment Safety Information
10
Warnings
10
Cautions
12
Environmental Information (WEEE)
13
UV Source Lamps Disposal
13
Warning Labels
13
Electromagnetic Compatibility (EMC)
14
Special Warnings and Information
15
EU Declaration of Conformity
16
Warranty and Claims
18
Chapter 1 Overview
19
Optical Bench Configurations
19
Basic Analytical Theory (Optical Bench)
19
Flow Diagram
19
Calculation Flow
20
Dispersive Ultraviolet/Visible (DUVV) Spectrometer
22
Basic Analytical Theory
22
Optical Bench Design
22
UV Specifications
23
Wavelength Ranges
23
Wavelength Accuracy
23
Wavelength Resolution
23
Analyzer Range
23
Photometric Range
23
Photometric Noise
23
Non-Dispersive Infrared (NDIR) Photometer
24
Basic Analytical Theory
24
Optical Bench Design
24
NDIR Specifications
25
Wavelength Ranges
25
Photometric Range
25
Photometric Noise
25
Sample System
25
Electronics
26
Classified, Hazardous Area Protection Components and Functions
27
Supplemental Information - Where Can I Find It
30
Chapter 2 Specifications
31
Analyzer Specifications
31
Analytes
31
Response Linearity
31
Measurement Accuracy
31
Repeatability
31
Linearity
31
Stability
31
24-Hour Zero Drift
32
Inputs
32
Outputs
32
Sample System Limits
33
Sample Pressure
33
Oven/Sample System Enclosure Temperature
33
Sample Transport
33
Instrument Air Requirements
33
Sample Fluid Flow Rate
33
Electrical Requirements
34
Power Consumption
34
Heated Sample Line
34
Supply Voltage
34
Cell Construction
34
Pressure Input Signals
34
On-Board Temperature Sensor
34
Environmental
35
Ambient Temperature
35
Humidity
35
Pollution Degree
35
Maximum Altitude
35
Installation Category II
35
Enclosure Material
35
Ingress Protection
35
Physical Dimensions
35
Approvals and Certifications
36
Special Condition of Use
37
ATEX and Iecex Certificates and Analyzer Markings
38
IPS-4 Dual Bench Analyzer ATEX Certificate
38
IPS-4 Dual Bench Analyzer Marking
41
IPS-4 Dual Bench Analyzer Iecex Certificate
42
Chapter 3 Installation and Start-Up
49
Safety Considerations
50
Pre-Installation Requirements
50
Storage Prior to Installation
50
Uncrating and Inspecting the Analyzer
51
General Installation Information
51
Tools, Equipment, and Supplies Required
52
Installing the Mechanical Components
54
Mounting the Analyzer
54
Location and Environment
54
Installing the Optical Bench-UV Assembly
58
Installing the Optical Bench IR Assembly
59
Installing the Sample System
61
Installing the Sample Probe/Sample Tap
62
Installing and Connecting the Sample and Vent Lines
62
Installing and Connecting the Instrument Air/Zero Fluid Line
63
Installing and Connecting the Purge Fluid Line
65
Installing the Calibration (Span) Fluid Line (Optional)
67
Connecting I/O Signals, Alarm Relay Contacts, and AC Power
68
Electrical Connections
68
Permanent Ethernet Cable Connections (Optional)
69
Start-Up and Verification
71
Purged Analyzers
71
Powering up the Analyzer
74
Start-Up Diagnostic Checklist
83
Sample System Leak Check
85
Manually Zeroing the Analyzer Sample System
87
Adjusting the Zero/Span Fluid Flow Rate
88
Adjusting the Sample Flow Rate
89
Setting Sample Response Time
90
Normal Operation
91
Recording Initial Readings
91
Recording Initial Sample Response Time
91
Analyzer Configuration
92
Chapter 4 Controller / User Interface
93
Introduction to the User Interface Panel
94
User Interface Panel Components
94
Special Software Characters
96
Working from the User Interface Panel - Conditions and Messages
97
Summary of Analyzer Operation
98
Working in the Main Menus
99
HOME Menu Screen
99
System Status Messages (HOME Screen)
101
Alarm and Warning Notification (HOME Screen)
102
ALARMS and WARNINGS Menu Screen
103
Viewing Current Alarms and Warnings
103
Viewing Logged Alarms and Warnings
104
STATUS Menu Screen
105
SETUP Menu Screen
107
Calibration Control Screen
108
Calibration Settings Screen
108
Flush Times
111
Calibration Valves
112
Calibration Actions Screen
113
Manually Starting a Zero Calibration
114
Manually Starting a Span Calibration
115
Manually Starting a Neutral Density Filter Verification
116
Neutral Density Filter Verification Diagnostic Chart
117
Relay Setup Screens
118
Current Output Setup Screens
121
Setpoints
123
Diagnostics Screen
125
System Settings Screen
126
The System Settings Screen (Figure 4-31) Allows the User to View And/Or Setup Analyzer System Parameters
126
Login/Set Passwords Screen
127
Changing the Password
129
Locking the Password
129
Removing the Password
129
Backup/Restore Settings Screen
130
Backing up Analyzer Configuration Settings
131
Restoring Analyzer Configuration Settings
131
Ethernet Network Screen
133
Customization Screen
136
Modbus Screen
138
Chapter 5 Maintenance and Troubleshooting
141
Safety Considerations
141
Maintenance
143
Preventive Maintenance
143
Analyzer Preventive Maintenance Schedule
144
Expo Technologies Minipurge ® System with Etimer (Optional) Preventive Maintenance Schedule
146
Locating a Plug in the Sample System
147
Detecting a Plug in the Sample System
147
Changing out Replaceable Parts
148
Tools, Equipment, and Supplies Required for Maintenance
149
Measuring Cell Preventive Maintenance
151
Replacing the Xenon (UV) Flash Lamp Assembly
159
Replacing the Infrared (IR) Source Assembly
163
Troubleshooting and Diagnostics
166
Alarm Conditions and Corrective Action
167
Analyzer Reset
171
Chapter 6 Service and Parts
173
Technical Support
173
Returning Equipment
174
AMETEK Service and Aftermarket Sales Support
175
Recommended Spare Parts
176
Measuring Cell Assembly Spare Parts
176
Optical Bench Assembly Spare Parts
176
Spare Analyzer Fuses
177
Chapter 7 User Web Interface
179
Introduction to the Web Interface
180
Web Interface Components
181
Working from the Web Interface - Conditions and Messages
181
HOME Menu Screen
182
ALARMS Menu Screen
183
Current Alarms and Warnings
183
Logged Alarms and Warnings
184
Alarm and Warning Notification
184
TRENDS Menu Screen
185
Parameters
186
Intervals
186
SPECTRA Menu Screen
187
Viewing Spectral Data
187
SETTINGS Menu Screen
188
Calibration Settings Screen
189
Actions Screen
190
Current Output Screen
191
Relay Setup Screens
192
Network and Modbus Screen
193
System and Customization Screen
194
Analytes Screen
195
Limits Screen
196
Diagnostics Screen
197
Save/Restore Files Screen
198
Chapter 8 Modbus Communication Interface
199
Hardware
199
Configuration
200
Analyzer Modbus Interface Parameters
201
Modbus Address
201
Modbus Functions
201
Holding Registers
202
Appendix A - Drawings
217
Analyzer Light Path, UV Optical Bench Schematic
218
Analyzer Light Path, NDIR Optical Bench Schematic
219
Analyzer Overall Component Layout, Zone 1, Example
220
Analyzer Overall Component Layout, Division 2, Example
221
Detector Board (100-2046
222
Display Interface Board (100-2049
223
Customer Connection Board (100-1971
224
AC Disconnection Board (100-2077
225
Signal Disconnection Board (100-2076
226
Relay Board (100-2050
227
Analog Board (100-2047
228
MCU Board (100-2045
229
Xenon Lamp Power Supply Board (100-2061), UV Optical Bench
230
Infrared Source Assembly Interface Board (100-2838), IR Optical Bench
231
Electronics Enclosure Wiring Diagram, Sheet 1
232
Electronics Enclosure Wiring Diagram, Sheet 2
233
Electronics Enclosure Wiring Diagram, Sheet 3
234
Disconnect Enclosure Wiring Diagram, Sheet 4
235
Disconnect Enclosure Wiring Diagram, Sheet 5
236
Supplemental Information
237
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Ametek Western Research IPS-4 User Manual (178 pages)
Infrared Zone 1/Division 1
Brand:
Ametek
| Category:
Measuring Instruments
| Size: 4 MB
Table of Contents
Offices
2
Table of Contents
3
Electrical Safety
8
Grounding
8
Safety Notes
8
Personnel and Equipment Safety Information
9
Warnings
9
Cautions
10
Warning Labels
11
Environmental Information (WEEE)
11
Electromagnetic Compatibility (EMC)
12
Special Warnings and Information
13
Warranty and Claims
14
Chapter 1 Overview
17
Principles of Operation
17
Basic Analytical Theory
17
The Implementation
18
Optical System and Measurement
18
Sample System
19
Electronics
20
Classified, Hazardous Area Protection Components and Functions
21
Analyzer Electronics and Sample System Features
23
Chapter 2 Specifications
25
Methodology
25
Wavelength Ranges
25
Analyzer Range
25
Photometric Range
25
Analyzer Specifications
26
Analytes
26
Response Time
26
Measurement Accuracy
26
Repeatability
26
Linearity
26
Stability
26
24-Hour Zero Drift
26
Inputs
27
Outputs
27
Sample System Limits
27
Oven/Sample System Enclosure Temperature
27
Sample Pressure
27
Sample Transport
28
Instrument Air Requirements
28
Zero Fluid
28
Sample Fluid Flow Rate
28
Electrical Requirements
29
Power Consumption
29
Supply Voltage
29
Measuring Cell Construction
29
Pressure Input Signals
29
Environmental
30
Ambient Temperature
30
Enclosure Material
30
Humidity
30
Ingress Protection
30
Installation Category II
30
Maximum Altitude
30
Pollution Degree
30
On-Board Temperature Sensor
30
Physical Dimensions
31
Approvals and Certifications
31
Chapter 3 Installation & START-UP
33
Safety Considerations
34
Pre-Installation Requirements
35
Storage Prior to Installation
35
Uncrating and Inspecting the Analyzer
35
General Installation Information
36
Tools, Equipment, and Supplies Required for Installation
36
Installing the Mechanical Components
39
Mounting the Analyzer
39
Location and Environment
39
Installing the Optical Bench Assembly
43
Installing the Sample System
45
Installing the Sample Probe/Sample Tap
45
Installing and Connecting the Sample and Vent Lines
46
Installing and Connecting the Instrument Air/Zero Fluid Line
47
Installing and Connecting the Purge Fluid Line
49
Installing the Calibration (Span) Fluid Line (Optional)
50
Connecting I/O Signals, Alarm Relay Contacts, and AC Power
52
Electrical Connections
52
Permanent Ethernet Cable Connections (Optional)
53
Start-Up and Verification
55
Powering up the Analyzer
55
Start-Up Diagnostic Checklist
62
Sample System Leak Check
64
Manually Zeroing the Analyzer Sample System
65
Adjusting the Zero/Span Fluid Flow Rate
66
Adjusting the Sample Flow Rate
66
Setting Sample Response Time
67
Normal Operation
68
Recording Initial Readings
68
Recording Initial Sample Response Time
68
Analyzer Configuration
69
Chapter 4 Controller / USER Interface
71
Introduction to the User Interface Panel
72
User Interface Panel Components
72
Special Software Characters
74
Working from the User Interface Panel - Conditions and Messages
75
Summary of Analyzer Operation
76
Working in the Main Menus
77
HOME Menu Screen
77
System Status Messages (HOME Screen)
79
Alarm and Warning Notification (HOME Screen)
80
ALARMS and WARNINGS Menu Screen
81
Viewing Current Alarms and Warnings
81
Viewing Logged Alarms and Warnings
82
STATUS Menu Screen
83
SETUP Menu Screen
85
Calibration Control Screen
86
Calibration Settings Screen
86
Flush Times
88
Calibration Fluid Concentration
89
Calibration Screen
90
Manually Starting a Span Calibration
91
Manually Starting a Zero Calibration
91
Relay Setup Screens
93
Current Output Setup Screens
95
Setpoints
97
Diagnostics Screen
98
Login/Set Passwords Screen
100
System Settings Screen
100
Changing the Password
101
Backup/Restore Settings Screen
102
Locking the Password
102
Removing the Password
102
Backing up Analyzer Configuration Settings
103
Restoring Analyzer Configuration Settings
103
Ethernet Network Screen
105
System Screen
107
Customization Screen
108
Modbus Screen
109
Chapter 5 Maintenance & Troubleshooting
111
Safety Considerations
111
Maintenance
112
Preventive Maintenance
112
Analyzer Preventive Maintenance Schedule
113
Before Performing Maintenance
115
Detecting a Plug in the Sample System
116
Locating a Plug in the Sample System
116
Preventing a Plug in the Sample System (Gas Applications)
117
Changing out Replaceable Parts
118
Tools, Equipment, and Supplies Required for Maintenance
119
Measuring Cell Preventive Maintenance
121
Replacing the MCU Battery
132
Troubleshooting and Diagnostics
135
Alarm Notification - Viewing Alarms on the User Interface Panel
135
Viewing Current Alarm Messages
136
Viewing Historical Alarm Messages
136
Alarm Conditions and Corrective Action
137
Analyzer Reset
141
Chapter 6 Service & PARTS
143
Technical Support
143
Returning Equipment
144
Recommended Spare Parts
145
Measuring Cell Assembly Spare Parts
145
Optical Bench Assembly Spare Parts
145
Spare Analyzer Fuses
146
Spare Battery, MCU Board
146
Chapter 7 Modbus Communication Interface
147
Hardware
147
Configuration
148
Analyzer Modbus Interface Parameters
149
Modbus Address
149
Modbus Functions
149
Holding Registers
150
Appendix Drawings
161
Analyzer Light Path Schematic
162
Analyzer Mounting Details
163
Analyzer Overall Component Layout
164
Micro Controller Board (700029902
165
Preamp Assembly (700043901
166
Display Interface Board (100-1978
167
Customer Connection Board (100-1971
168
Relay Board (100-2050
169
Analog Board (100-2047
170
MCU Board (100-2045S
171
Interface Board (700030901
172
Electronics Enclosure Wiring Diagram, Sheet 1
173
Electronics Enclosure Wiring Diagram, Sheet 2
174
Electronics Enclosure Wiring Diagram, Sheet 3
175
Disconnect Enclosure Wiring Diagram
176
Supplemental Information
177
Essential Health and Safety Information
177
Ametek Western Research IPS-4 Essential Health & Safety Requirements (58 pages)
Analyzer Zone 1/Division 1
Brand:
Ametek
| Category:
Measuring Instruments
| Size: 1 MB
Table of Contents
Offices
2
Table of Contents
3
About this Document
5
Safety Notes
5
Important Safety Information
5
Warnings
6
Cautions
7
Special Warnings and Information
9
Tions
9
Warning Labels
10
Classified, Hazardous Area Protection Components and Functions
11
Specifications
13
Utility Requirements
13
Power Consumption
13
Supply Voltage
13
Instrument Air
13
Outputs
13
Ambient Temperature Limits
14
Sample System Limits
14
Sample Pressure
14
Oven/Sample System Enclosure Temperature
14
Approvals and Certifications
14
Analyzer Markings
15
Installing the Analyzer
17
Safety Considerations
18
Pre-Installation Requirements
19
Storage Prior to Installation
19
Uncrating and Inspecting the Analyzer
19
General Installation Information
20
Tools, Equipment, and Supplies Required for Installation
20
Installing the Mechanical Components
23
Mounting the Analyzer
23
Location and Environment
23
Installing the Optical Bench Assembly
27
Installing the Sample System
29
Installing the Sample Probe/Sample Tap
29
Installing and Connecting the Sample and Vent Lines
30
Installing and Connecting the Instrument Air/Zero Fluid Line
31
Installing and Connecting the Purge Fluid Line
33
Installing the Calibration (Span) Fluid Line (Optional)
34
Connecting I/O Signals, Alarm Relay Contacts, and AC Power
36
Electrical Connections
36
Permanent Ethernet Cable Connections (Optional)
37
Start-Up and Verification
39
Powering up the Analyzer
39
Start-Up Diagnostic Checklist
46
Sample System Leak Check
48
Manually Zeroing the Analyzer Sample System
49
Adjusting the Zero/Span Fluid Flow Rate
50
Adjusting the Sample Flow Rate
50
Setting Sample Response Time
51
Normal Operation
52
Recording Initial Readings
52
Recording Initial Sample Response Time
52
Analyzer Configuration
53
Maintenance and Troubleshooting
55
Before Performing Maintenance
55
Cleaning/Replacing Parts in the Sampling System
56
Other Maintenance
57
Examining and Caring for the Flamepaths
58
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