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2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either: a) Instructions in this manual; or b) Information provided on labels affixed to the product. Neither is Vestil responsible for any consequential damages sustained as a result of failing to exercise sound judgment while assembling, installing, using or maintaining this product.
I N D E X 1 Introduction........................... 1 2 Machine Dimension ........................2 3 Safety Instruction .......................... 3 1Warning labels ..........................3 2 Safety devices of turning table & interlocking function of safety guard ........4 3 Safety guards ..........................5 4 Moving elements ........................
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-1-3 There isn’t DC24 Volt. On power supply PS-65-24............48 -2-1 Turntable motor not operating (Inverter) ................49 -2-2 Turntable motor Speed not adjustable................. 49 -3-1 Film-seat motor brake (BK2) not working................50 -3-2 Film-seat elevator motor not rising ..................51 -3-3 Film-seat elevator motor not rising ..................
1 Introduction Thank you for purchasing a state-of-the-art SH II-MEEI stretch film pallet wrapping m achine. Vestil Mfg. All of us at SHII-MEEI would like to express our gratitude, and our desire to continue serving you Vestil Mfg. in the best possible way.
2 Machine Dimension Clearance area FILM CONTROL Missionary P ower Breakdown I ndicator S tand By (AUTO) No F ilm (SM-1517R) F ilm Se at Zer o Return M 1 Motor Tr ip-Out Turntable Zer o Return M 2 Motor Tr ip-Out F ilm Cut Emergency S top Turntable Slow Down...
3 Safety Cautions 3-1 Warning labels Dangerous Area and Working Environment Dangerous Location Precaution Marking Label The dangerous location is inside the Hazardous voltage. Turn power of control panel. before open the panel. The dangerous location is inside the Keep hand, cloths and body clear o right and left rising &...
3-2 Safety devices of turning table & interlocking function of safety guard Buttons of em ergency stop are SB1 which would disconnect to m ain power and SB2 which would controller disconnect to Power disconnect Controller PCB input F:\Manual\SM-1517R-110V-100514 - 4 - 14.05.2010.
3-4 Moving elements Pre-Stretch Unit Turntable Moving parts name Movement Power source Pre-Stretch Unit Up or down Motor Turntable Up to open, down to close Motor F:\Manual\SM-1517R-110V-100514 - 6 - 14.05.2010.
4 Installation of the machine 4-1 Setting the machine and choosing base The site for the machine should provide the conditions essential for precision installation, If the machine is placed on an upper floor, it shall ensure that the floor has adequate strength for this machine.
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3. Fix the supporting frames. 4. Put and fix the side carton. 5. Fold the carton to cover the top and fix by nails with plastic washers. 6. Tighten the pack with steel strips. F:\Manual\SM-1517R-110V-100514 - 9 - 14.05.2010.
4-3 Handling and Transportation Caution! The machine shall be moved by persons who are qualified. Persons exclude the operators are not allowed to stay in the work place during transporting the machine. Please refer to m achine specifications to arrange handling equipm ent. Be sure to use capable fork-lifter to lift of machine.
4-4 Installation of machine 1. First fix an eye end screw on the top of Pillar. 2. Hook the chain on the eye end. 3. Attached the chain or steel cable on a fork lift. 4. Rise the fork up around 2m high, Get five M5X25 screws ready from the tool box.
4-5 Assemble the Pre-stretch Unit Place the M12 x 55 bolts into place and hook the Make sure bolts are tightened onto the film seat pre-stretch unit onto the film seat. to secure the pre-stretch unit and ensure safe operation. Connect XP3 onto XS3 and tighten.
5 Control Panel No. of Upper Layers Counted No. of Lower Layers Counted No. of lower Layers Set No. of Upper layers Set Cycle Setting of Upper layer Cycle setting of Lower layer Power Breakdown Indicator Stand By (AUTO) No Film (SM-1517R) Film Seat Zero Return M1 Motor Trip-Out Breakdown Indicator...
5-1 Description of Key pad’s function on the control panel No. of Upper Layers Counted: Displays the num ber of com pleted upper layer wra pping cycles. Screen should be blank prior to start of wrapping cycle. W hen wrapping cycle begins, for each com pleted upper layer wrapping cycle the num ber increases by 1.
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Motion Indication: For detail, refer section 5-5. Turntable Speed Adjuster: Turntable speed can be adjusted between 0-13rpm . This function should be used in conjunction with the Film-seat Speed Adjuster, refer to Film-seat Speed Adjuster section for more detail. Film-seat Speed Adjuster: Film-seat speed can be adjusted between 0~3m /min, either quicken or slower film -seat elevation speed for desired level of film overlap.
5-2 Wrapping Function Control 『Turntable Start』: Starts the turntable rotation, m otor w ill stop autom atically when wrapping is completed. 『Film-Seat Pause Button』: When wrapping a particular section of the package that needs extra overlapping of film to give strength, press and hold th is button f or the f ilm-seat to pause at the desired section of overlapping.
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『 』 Midpoint Strengthen Wrapping Film wraps from bottom to top and completes the upper layer wrapping cycle. When returning from top back to bottom, film set will pause at the midpoint of the package to com plete 2 wrapping cycles and then back to bottom complete wrapping.
5-3 Status Indication Power Stand By (AUTO) Film Seat Zero Return Turntable Zero Return Film Cut Turntable Slow Down For SM-2517 Only Follower-Plate Up LS3-Up Follower-Plate Down LS4-Down ○Power Pilot When LED light is on, the power is at the “ON” status; when LED light is of f, the power is at the “OFF”...
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○Follower-Plate Down The Follower-Plate is descending, ○LS4-Down If this light on, indicates the “Follower-Pla te” has clam ped the package tight and the “Follower-Plate” will be stopped. If this light has not on, the machine will not be operated. F:\Manual\SM-1517R-110V-100514 - 19 - 14.05.2010.
5-4 Breakdown Indication Breakdown Indicator No Film (SM-1517R) M1 Motor Trip-Out M2 Motor Trip-Out Emergency Stop BK2 Fail BK2 Fuse Fail ○No Film: Indicates no film; only SM-1517Rhas this function. ○M1 Motor Trip-Out: The M1 motor is overloaded and its breaker jumped. ○M2 Motor Trip-Out: The M2 motor is overloaded and its breaker jumped.
5-5 Motion Indication Power Breakdown Indicator Stan d B y (AUTO) No Film (SM-1517R) Film Seat Zero Return M1 Motor Trip-Out Turntable Zero Return M2 Motor Trip-Out Film Cut E mergency Stop Turntable Slo w Down BK2 Fail For SM-251 7 Only BK2 Fu se Fa il Follower-Plate Up LS3 -Up...
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indicates the Pre-Stretch Unit has descended to th e lower lim it or the Pre-Stretch Unit has pressed any object and the turntable will be stopped. LS2-1 Lower Limit Switch Indicator When this LED light is on indicates the Pre-St retch Unit has descended to the bottom position and the Pre-Stretch Unit will stop to descend.
(For safety please switch off main power when loading film.) 6 Film Loading Place film into film seat. 1. Pull out approx. 60cm of film in counter- Clock direction. 3. Pull down film seat cover lock. 4. Open film seat cover. 5.
7 Film Tension Adjust The pre-stretch unit has a set pre-stretch percen tage of 240% (can not be changed) which is called the First Stage Pre-stretch, therefore there is no pre-stretch setting device on the control panel. The pre-stretch percentage can be slightly adju sted to a m aximum of 320%, which is called the Second Stage Pre-stretch, and its adjusting method is shown below: There are 2 sets of nuts and bolts located on the top and bottom of the free roller and is used to...
8 Operation Procedure 1. Turn power switch to "ON" position. 2. Set number of upper and lower layer cycles. 3. Set film tension. 4. Set film-seat speed. Pull out a sm all length of film and tie to pallet or to hook on turntable.
9 Maintenance 9-1 Installing and removing turntable Firstly remove the 4 fixing screws from the turntable, then screw on the 2 lifting devices onto turntable perpendicularly. Use one of the f orklift’s f orks to penetrate the lifting devices. Lift the turntable up and away from machine to begin maintenance and service.
9-2 Adjusting tightness of turntable chain In case of turntable chain becoming loose. 1. Use a 6mm L shape spanner, in counter-clockwise direction, loosen the two M8 bolts. 2. Use a 14mm open spanner, in clockwise direction, turn the M14 nut to tighten the chain. 3.
10 Electrical 10-1 Part list of electrical components Item Description & Manufacture Type Technical data Complies with the Marking of designation function following standards conformity granted SP1 Switching power Mean Well PD-25A Ue=240VAC EN61000-4-5,EN60950 CE,TUV supply, supply dc OUT1:DC5V 2.1A power to controller OUT2:DC12V1.2A SP2 Switching...
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Item Description & Manufacture Type Technical data Complies with the Marking of designation function following standards conformity granted MS Protected inverters Iskra MS25-20 = 750VAC EN60947-2 CE,UL,CSA and motors Icu=100KA EN60947-4-1 Ie=20A EN60204-1 IVR1 Inverter, controls DELTA VFD007E11A = 115VAC EN50178, CE,UL motor1’s speed...
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Item Description & Manufacture Type Technical data Complies with the Marking of designation function following standards conformity granted Fuse, Input ac DEMEX FM04L-B/3A = 250V CE 947.3 CE,UL power to switching Ith=10A power sp1,sp2 FUSE=3A Upper limit switch COCA AZ-8108 Ue=240VAC Ith=5A EN60947-5-1 EN81 EN115...
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Item Description & Manufacture Type Technical data Complies with the Marking of designation function following standards conformity granted Motor ADLEE Co., 3~AC 230VAC Ue=220VAC EN60034-1 CE Ltd. 0.75kW IP55 Motor T.G.P.Co 3~AC 230VAC Ue=220VAC EN60034-1 CE 0.2kW IP54 Motor Liming Co., 3~AC 230VAC Ltd.
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Item Description & Manufacture Type Technical data Complies with the Marking of designation function following standards conformity granted XP4 Connector CP20301624 Ue = 220VAC CEI23-12/VII CE STARHL Ith=16A 3 POLES IP54 TB9,TB11 Term inal block ENTRELEC D4/6 = 660VAC EN60847-1 CE Ith=27A TNR1 TNR MARCON...
11 Troubleshooting When problem with m achine occurs, please check if power input is of correct voltage and check that power supply PD-25A is outputting DC5V and DC12V and check that power supply PS-65-24 is outputting DC24V .. 11-1-1 Power indication hasn’t lighted on Refer to PC board KS-050201-MB, check Replace PC board KS-050202-KEY if there’s DC5V at P1 and P2 on CN1.
11-1-2 There isn’t DC12 Volt. on power supply PD-25A Refer to PC board KS-050201-MB, check Replace connection cord CN11 if there’s DC12V at P3 and P4 on CN1. Refer to PC board PD-25A, check if there’s Replace connection cord CN1. DC12V at P3 and P4 on CN2.
11-1-3 There isn’t DC24 Volt. on power supply PS-65-24 Refer to PC board PS-65A, check if there’s Replace connection cord CN9. DC24V at P1 and P4 on CN2. Check if FUSE F1 on PC board PS-65A is Replace FUSE. blown. Refer to PC board PS-65A, check if there’s Replace PC board PS-65A.
11-2-1 Turntable motor not operating (Inverter) Condition: a.) LED M1 is lighting up on PC board KS-050202-KEY. b.) Emergency Stop is normal and does not be activated. c.) Variable resister VR1 has been normal and has been turned to maximum position. d.) There’s AC110V at terminal R and T on Inverter IVR1.
11-3-1 Film-seat motor brake (BK2) not working Condition: a). Relay RYBK2 is working on PC board KS-050201-MB and LED BK2 would light up. b). Fuse F1 (2A) on PC board KS-050201-MB is normal. (If a fuse F1 was blown, red LED BK2 Fuse fail on PC board KS-050202-KEY would light up.) Check if brake B2+ and B2- contain Replace brake BK2.
11-3-2 Film-seat elevator motor not rising Condition: a). LED M2 is lighting up on PC board KS-050202-KEY. IC OP1 has controlled elevator rising. b). Relay RYBK2 is working, LED BK2 on PC board KS-050202-KEY and LD26 on PC board KS-050201-MB are lighting up. Relay RYBK2 has controlled brake BK2 working. c).
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11-3-3 Film-seat elevator motor not setting Condition: a). LED M2 is lighting up on PC board KS-050202-KEY. IC OP2 has controlled elevator setting. b). Relay RYBK2 is working, LED BK2 on PC board KS-050202-KEY and LD26 on PC board KS-050201-MB are lighting up. Relay RYBK2 has controlled brake BK2 working. c).
11-4 Film-seat doesn’t stop when reached package limit Check if Photo switch PH is working. Replace PC board KS-050201-MB Refer to 3-1,check if Brake BK2 is Replace Brake Bk2. working. Replace PC board KS-050201-MB 11-5 Film-seat doesn’t pause Check if Relay RYBK2 on PC board KS-050201-MB, LED M2, MU and LED MD on PC board KS-050202-KEY is not working.
11-6-1 Film-seat doesn’t stop after reaching maximum packaging limit Condition: a). LED LS1 lights up on PC board KS-050202-KEY when Film-seat touched limit switch LS1. b). Brake BK2 is normal. c). LED M2, MU and MD are dark on PC board KS-050202-KEY. Move connection cord of CN8 away from PC board KS-050201-MB, check if film -seat Replace PC board KS-050201-MB.
11-6-2 Film-seat doesn’t stop after returning to starting position Condition: a). LED LS2 lights up on PC board KS-050202-KEY when Film-seat touched limit switch LS2. b). Brake BK2 is normal. c). LED M2, MU and MD are dark on PC board KS-050202-KEY. Move connection cord of CN8 away from PC board KS-050201-MB, check if film -seat Replace PC board KS-050201-MB.
11-7-1 Turntable hasn’t slowed down before completing wrapping cycle Check if LED TURNTABLE SLOW DOWN lights up on PC board Replace PC board KS-050201-MB. KS-050202-KEY. Check if LED PS2 flashes once on PC board KS-050202-KEY when turntable Replace Proximity Switch PS2. rotated a time.
11-7-2 Turntable doesn’t stop after completing wrapping cycle Condition: a). Turntable has slowed down. Check if LED M1 and LED Turntable Slow Down are dark on PC board Replace PC board KS-050201-MB. KS-050202-KEY. Check if LED M1 and LED Turntable Slow Down are dark on PC board Replace Proximity Switch PS1.
11-9.Control panel buttons not working Condition: a). Power supply SP1 is normal (DC5V and DC12V). b). Emergency Stop is normal and does not be activated. c). Fuse F3 and F4 are normal. Replace connection cord CN2 26P CN4 50P on PC board KS-050202-KEY and then check if normal operation resumes.
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11-10 Pre-stetch motor M3 hasn’t worked: Condition: a). LED M3 lights up on PC board KS-050202-KEY. b). There’s AC110V at terminal R and S terminal on Inverter IVR3. c). Power supply SP2 has worked normal. (Supply DC24V to proximity switch SPS1) Check if there’s AC220V at outputs U,V Replace Motor M3.
12-1-1 Fig-11000 Pillar Parts Diagram F:\Manual\SM-1517R-110V-100514 - 61 - 14.05.2010.
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12-1-2. Fig-1100 Pillar parts table (1) Ref. Part No. Description Remarks FMS-6 x 15 M6 x 15 Flat Machine Screw 1506-11002 Bracket 1506-11003 Pillar CAP-8 x 30 M8×30 Hexagon Square Head Bolt SPW-8 M8 Spring Washer WS-8 M8 Plan Washer BH-8 x 30 M8×30 Hex Socket Head Bolt SPW-8...
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12-1-2. Fig-1100 Pillar parts table (2) Ref. Part No. Description Remarks 1506-11038 #40 Chain Link 1506-11039 Bracket SPW-8 M8 Spring Washer HN-8 M8 Hexagon Nut 1517-11042 M8 x 75L Screw 1517-11043 Ring 38 x 15 x 20 (D x W x d) 1517-11044 Ring 32 x 15 x 20 (D x W x d) 1517-11045...
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12-1-2. Fig-1100 Pillar parts table (3) Ref. Part No. Description Remarks SPW-5 M5 Spring Washer BH-5 x 35 M5 x 35 Hex Socket Head Bolt 1506-11077 Guide 13 x 13 x 300L 1506-11078 Ring 12 x 13 x 6 (D x W x d) WS-6 M6 Plan Washer SPW-6...
12-3-2 Fig-14000 Bottom Plate parts Table (1) Ref. Part No. Description Qty. Remarks 1517-14001 Motor Cover CAP-6×15 M6 x 15 Hexagon Square Head Bolt SPW-6 M6 Spring Washer WS-6 M6 Plan Washer CAP-10×25 M10×25 Hexagon Square Head Bolt SPW-10 M10 Spring Washer WS-10 M10 Plan Washer Motor 1HP 50/60Hz,220/380V...
12-4-2 Fig-18000 Control Box Table (1) Ref. Part No. Description Qty. Remarks 1517R-18001 Control Box 1517R-18002 Fun Safety Web None None None None PMS-4×35 M4×35 Round Head Screw 1517R-18006 Fun SJ-8025HA2SAL WS-4 M4 Plan Washer HN-4 M4 Hexagon Nut 1517R-18009 Bracket for Control Box Resister 80W 200Ω...
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12-4-2 Fig-18000 Control Box Table (2) Ref. Part No. Description Qty. Remarks 1517R-18037 IC Please specify main PC board's IC version when place order 1517R-18038 Fuse GFE 2A/GFE1A 1517R-18039 Electric Cable VH-4P 1517R-18040 Electric Cable VH-2P 1517R-18041 Electric Cable VH-4P 1517R-18042 Electric Cable VH-2P 1517R-18043...
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12-4-2 Fig-18000 Control Box Table (3) Ref. Part No. Description Qty. Remarks 1517R-18073 Disconnect Switch ABB OT16F3 1517R-18074 Disconnect Switch Base PMS-4×10 M4×10 Round Head Screw SPW-4 M4 Spring Washer WS-4 M4 Plan Washer 1517R-18078 Line Filter 10SS4-2DA3-BQ 1517R-18079 M4×6 Round Head Screw SPW-4 M4 Spring Washer PMS-4×10...
12-5-2 Fig-18100 Control Box Table Ref. Part No. Description Qty. Remarks 1517-18101 Door for Control Box 1517-18102 Snip Pin 1517-18103 The Film of the Panel 1518 1517-18104 Control Panel of inverter VFD-m M2×15 Round Head Screw 1517-18105 1517-18106 Door Lock 1517-18107 Emergency Stop Button R9C11 1517-18108...
13 Parts List SM-1517R Manual Unit Inverter Manual Unit Tool Box Unit Ring Bolt 2 Unit M12 × 25 Hexagon Square Head Bolt 5 Unit M12 Spring Washer 5 Unit M12 Plan Washer 5 Unit R-24-30-12 Ring Unit Double-side spanner 8 x 10 1 Unit Double-side spanner 10 x 12 2 Unit...
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(you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid. What is an “original part”? An original part is a part used to make the product as shipped to the warrantee.
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