7.
Cylinder Head/Cyiinder/Piston
Service Information
7-1
Camshaft
Installation
7
•6
Troubleshooting
7-1
Cylinder
Head
Removal/Installation
7
10
Camshaft Removal
7-2
Cylinder
Head
Disassembly/Assembly
7-
11
.
Camshaft
Holder
Disassembly/Assembly
7-5
Cylinder, Piston
Removal/Installation
7-
12
Service Information
Camshaft
service
can be
done
with the engine
in
the
frame.-
Camshaft
lubricating
oil is
fed
through
oil
passages
in
the
cylinder
head. Clean the
oil
passages
before
assembling
the
cylinder
head.
Clean
all
disassembled
parts
with clean solvent and dry
thern
by blowing
them
off
with
compressed
air
before
inspection.
Before reassembly,
lubricate
the
camshaft
bushings
and
cam
lobes with a
molybdenum
solution
(half
engine
oil
and
half
molybdenum
grease).
.,
When
disassembling,
mark
and
store
the disassembled
parts to
ensure that they
are
reinstalled
in
their
proper
locations.
Troubleshooting
Engine top-end problems
usually affect
engine
performance/These can
be diagnosed by
a
compression
or
leak-down
test,
or
by
tracing noises
to
the top-end
with
a
sounding
rod
or stethoscope.':
'
If
performance
is
poor
at
low speeds, check
for
white
smoke
in
the
crankcase
breather tube.
If
the
tube
is
smoky, check
for
a seized piston
ring.
Compression
Too
Low,
Hard
Starting
Or
Poor Performance
At
Low
Speed
-
Valves
—
Incorrect valve
adjustment
—
Burned
or
bent
valves
—
Incorrect valve timing
—
Broken
valve
spring
—
Uneven
valve seating
-
Cylinder
head
—
Leaking
or
damaged
head gasket
—
Warped
or
cracked
cylinder
head
Cylinder, piston
—
Leaking
cylinder
head gasket
—
Loose
spark plugs
—
Worn,
stuck
or
broken
piston
rings
— Worn
or
damaged
cylinder
and
piston
Compression
Too
High,
Overheating
Or Knocking
•
Excessive carbon
built-up
in
cylinder
head
or
on
top
of
piston
Excessive
Smoke
•
Cylinder
head
—
Worn
valve
stem
or
valve guide
—
Damaged
stem
seal
•
Cylinder, piston
—
Worn
cylinder, piston,
or
piston rings
—
Improper
installation of
piston rings
—
Scored
or
scratched
piston or cylinder wall
Excessive Noise
•
Cylinder
head
—
Incorrect
valve
adjustment
—
Sticking valve
or
broken
valve spring
—
Damaged
or
worn
camshaft
—
Loose
or
worn
cam
chain
—
Worn
or
damaged
cam
chain
—
Worn
or
damaged
cam
chain tensioner
—
Worn cam
sprocket teeth
—
Worn
rocker
arm
and/or shaft
•
Cylinder, piston.
—
Worn
cylinder
and
piston
—
Worn
piston
pin
and
piston pin hole
Rough
idle
•
Low
cylinder
compression
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