Contents Contents IDENTIFICATION Identification of the Manufacturer Machine identification Identification plate EC Declaration of Conformity Reference directives PRELIMINARY INFORMATION Recipients Supply and storage Updates Language Operators Symbols used inside the manual Personal protective equipment Warranty SAFETY DEVICES Noise Vibrations Residual risks Safety pictograms applied to the machine DESCRIPTION Intended use (correct)
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Contents PACKAGING AND HANDLING Packaging and handling warnings Packaging Packaging handling Packaging removal Packaging disposal ASSEMBLY Assembly warnings Assembly procedure Descent adjustment COMMANDS Tiller commands Display Keyboard types General warnings for correct use Pallet truck conditions Checks before use Display switch-on Pallet truck positioning Load lifting and weight reading How to replace the roll...
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Contents Set a known tare value (PT) Print Metrics ADDITIONAL FUNCTIONS FOR MODELS WITH NUMBER KEYPAD 30-tare log Automatic tare deletion Number IDs Date and time Print (and reprint of last receipt) Metrics ADVANCED SCALE FUNCTIONS How to access the function menu Horizontal accumulator Mixing several components Piece count...
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Introduction Dear Customer, Thank you for choosing a DINI ARGEO product. The manual weighing pallet truck that you have purchased is ideal for handling and weighing pallets or standardised containers directly where they are located, saving you time and money.
The identification details of the machine, to be cited to the Support Centre if required, are provided on the plate. Mod. TPWLKP-5 UK 2945 0100574294 6V DC Dini Argeo - v. Fisica, 20 - 41042 Fiorano (MO) Italy B1W1 B1W2 B1W3 500 kg 1000 kg...
EC Declaration of Conformity The EC Declaration of Conformity is available on: www.diniargeo.com DICHIARAZIONE DI CONFORMITA’ DECLARATION OF CONFORMITY KONFORMITÄTSERKLÄRUNG DÉCLARATION DE CONFORMITÉ DECLARACIÓN DE CONFORMIDAD Fabbricante: DINI ARGEO srl Manufacturer: Via della Fisica,20 Hersteller: Fiorano Modenese (MO) Italy Fabricant: Fabricante: Modello:...
Reference directives The machine supplied by DINI ARGEO does not fall within one of the categories of machines listed in Annex IV of the Directive; therefore, for the purposes of certifying conformity of the machinery with the provisions of this Directive, DINI ARGEO shall apply the conformity assessment procedure with internal check on the manufacture of the machinery, as set out in Annex VIII.
(even in case of movements, sale, lease, rental, etc..); DINI ARGEO declines any liability for improper use of the machine and/or damage caused as a result of operations not covered by the technical documentation.
Preliminary information Language The original manual has been drawn up in Italian. Any translations into additional languages must be carried out starting from the original instructions. The Manufacturer considers himself responsible for the information contained in the original instructions; translations in different languages cannot be fully verified, therefore if an incongruity is detected, it is required to follow the original text or contact the Support Centre.
Preliminary information Personal protective equipment When working near the machine, both for assembly operations and for maintenance and/or adjustment, it is strictly required to comply with the general accident-prevention regulations, therefore it will be important to use the personal protective equipment (PPE) required for each individual operation. The complete list of personal protective equipment (PPE) that may be required for the different procedures is provided below: Symbol...
• maintenance must be carried out in the times and in the ways required by the manual, using original DINI ARGEO spare parts and entrusting the operations to qualified personnel.
Safety devices SAFETY DEVICES Noise Noise measurements have been carried out in accordance with the provisions of standards UNI EN 11200 and UNI EN ISO 3746. During the operating cycles, under conditions of perfect functioning and maintenance and on a smooth industrial surface, noise exposure of the personnel is less than 70 dB .
Stickers and safety plates are applied to the machine, as shown in the following table. Refer to the image for positioning. Pos. Pictogram Description Mod. TPWLKP-5 UK 2945 0100574294 6V DC Dini Argeo - v. Fisica, 20 - 41042 Fiorano (MO) Italy CE IDENTIFICATION PLATES B1W1 B1W2 B1W3 500 kg 1000 kg 2000 kg 4 kg...
Description DESCRIPTION Intended use (correct) The machine in question is intended for industrial use for: • the weighing and handling of objects placed on Europallet. Max Europallet capacity permitted: MODEL CAPACITY TPWN 2000 kg TPWP 2500 kg TPWLK 2000 kg TPWA 2000 kg TPWI...
(consult the paragraph “Environmental conditions permitted”). WARNING! DINI ARGEO is not liable for damage to things or people if it is ascertained that the machine has been used in a non permitted environment. USER_MAN_ENG_TPW_v4...
Description Technical data TPWN Material PAINTED STEEL Fork dimensions 1150 x 550 x 87 mm * Weight 110 kg Wheels GUIDE WHEELS AND DOUBLE LOADING WHEELS IN POLYURETHANE * 2000 kg Max capacity IP Degree Power supply BATTERY, 4 “AA” TYPE Printer Keyboard 5 KEYS...
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Description TPWET Material PAINTED STEEL Fork dimensions 1150 x 550 x 85 mm * Weight 125 kg GUIDE WHEELS AND DOUBLE LOADING WHEELS IN POLYURETHANE * Wheels Max capacity 2000 kg IP Degree 65 (ONLY VERSIONS WITHOUT PRINTER) Power supply WITH REMOVABLE BATTERY Printer OPTIONAL...
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Description TPWLKI Material STAINLESS STEEL Fork dimensions 1180 x 550 x 80 mm * Weight 135 kg GUIDE WHEELS AND DOUBLE LOADING WHEELS IN NYLON * Wheels Max capacity 2000 kg IP Degree 68 (ONLY VERSIONS WITHOUT PRINTER) Power supply WITH NON REMOVABLE INTERNAL BATTERY Printer OPTIONAL (IP65)
Description Environmental conditions permitted The environment in which the machine must be used is an internal environment protected from weathering such as rain (except IP versions), hail, snow, fog, suspended dust, combustible dust and must not be classified and protected from aggressive agents such as corrosive vapours or excessive heat sources.
Description Main components The machine is made up of the following main components: Pos. Component LOADING FORKS LOAD CELLS STEERING WHEELS DOUBLE LOADING WHEELS TILLER WITH MULTIFUNCTION LEVER FIXED OR ADJUSTABLE MULTIFUNCTION WEIGHT INDICATOR RECHARGEABLE BATTERY BUILT-IN PRINTER from 80 or 85 mm to 180 or 200 mm USER_MAN_ENG_TPW_v4...
Description Rechargeable battery Depending on the model purchased, the Pallet truck can be equipped with: • battery drawer (AA type) (A), • internal rechargeable battery (B), • removable rechargeable battery (C). The battery life depends on the model, if from 10 to 80 hrs. RECHARGEABLE PILE BATTERIES...
Description Optional components The machine can be equipped with the following optional components: Component Description and Image SWIVEL COLUMN Ensures maximum display reading comfort. 160° 160° (standard depending on model) USB PORT Enables to store all completed weighing operations on memory stick. (depending on model) ANTENNA Fixed antenna for wireless data transmission.
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Description BRAKE Pedal parking brake unit installed on steering wheels. INTEGRATED THERMAL It allows to print the receipt or the label, which in turn can be customised. PRINTER USER_MAN_ENG_TPW_v4...
PACKAGING AND HANDLING Packaging and handling warnings WARNING! DINI ARGEO is not liable for damage, to things or people, caused by accidents due to failure to follow the instructions provided in this manual. WARNING! Use lifting equipment with a capacity suitable for the weight to be lifted.
Packaging and handling Packaging The pallet truck is transported disassembled and packaged inside a cardboard box with a strapped pallet. The TPWLKI and TPWLKW models on the other hand, are transported fully assembled on a pallet and strapped to it. Upon receiving the packaged machine, the customer must verify that there is no damage caused by the mode of transport or by the personnel in charge of the specific operations.
Packaging and handling Packaging removal To remove the packaging, proceed as follows: Place the packaging containing the machine in the place of destination. 2. Remove the machine parts from the packaging and place them on a flat surface. 3. Proceed with assembly operations (refer to chapter “ASSEMBLY”). WARNING! The TPWLKI and TPWLKW models on the other hand, are transported fully assembled on a pallet and strapped to it.
ASSEMBLY Assembly warnings WARNING! DINI ARGEO is not liable for damage, to things or people, caused by accidents due to failure to follow the instructions provided in this manual. IMPORTANT! Assembly operations must only be carried out by specialised and trained personnel, who are qualified to carry out these activities.
Assembly Assembly procedure The machine is delivered divided into 3 parts: • tiller, • column, • carriage. To assemble the parts, proceed as follows: A. Place the column on the base of the carriage and fix it by using the 4 bolts supplied. USER_MAN_ENG_TPW_v4...
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Assembly B. Assemble the tiller “version 1” or “version 2”, depending on the pallet truck model purchased. VERSION 1 B.1. Make sure the lifting lever is in “lowered” position. B.2. Position the tiller vertically above the carriage, making sure that the chain falls at the hole. B.3.
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Assembly VERSION 2 B.5. Position the tiller vertically above the carriage, making sure that the chain falls at the hole. Then insert the pin into the side hole. B.6. Insert the split pins to lock the pin. B.7. Hook the chain to the specific locking lever. B.8.
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Assembly C. Install the battery in the specific compartment. The battery can be connected to the machine by means of: • with connection cable (C.1), • snapping on (C.2). When connecting the battery by using a connecting cable, after connecting the cable, place the battery in the specific compartment.
Assembly Descent adjustment The machine is already adjusted for correct operation. However, should it be required to perform descent adjustment, refer to the procedure described below: A. Place the forks at the maximum height. B. Place the tiller control lever in POS. 1 (centre). C.
Commands COMMANDS Tiller commands The raised load is moved forwards or backwards by the tiller, which controls the steering wheels. The tiller can be used in the following conditions: Condition Image Mode TRANSPORT The tiller is completely free for transport manoeuvres. AT THE CENTRE LIFTING Pull the tiller downwards to start up the lifting pump.
Commands Display Pos. Icon Description Indicates that the scale is unloaded and at zero (gross). Indicates that the weight is unstable. Displays the time. The net weight is displayed. Note: there is a saved tare. 5 / 6 The gross weight is displayed. Indicates the battery level: Metrics are displayed.
Commands Keyboard types KEYBOARD FOR DFWLKI INDICATOR KEYBOARD FOR DFWK06 INDICATOR KEYBOARD FOR 3590EGTXP INDICATOR KEYBOARD FOR DFWL-1 INDICATOR Button Description • Resets the weight on the scale. • If pressed for a long time (2 sec), it is possible to set the brightness of the display. •...
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Commands Performs the function (followed by pressing a number). If on, it indicates that the instrument is charging (for battery powered instruments). It allows to quickly set a numerical value. WARNING! For a clearer view and advanced functions related to the keys and operating modes, see the chapter “BASIC SCALE FUNCTIONS”...
General warnings for correct use WARNING! Pay attention during manoeuvring operations as the tiller has an upright return system. USER_MAN_ENG_TPW_v4...
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ONLY LIFT FROM STATIONARY* IMPORTANT! The pallet truck is equipped with a dual-function tiller: traction or manoeuvre and hydraulic lift. Note: raise or lower the truck ONLY when stationary. USER_MAN_ENG_TPW_v4...
Pallet truck conditions Condition Description The pallet truck is on, loaded and the forks are raised from the ground. The pallet truck is on, loaded and the forks in lowered position. In this condition it does not matter whether the pallet truck is loading or unloading.
Checks before use Before using the pallet truck, check that: • the forks do not show evident damage; • the area of use is clear of any obstacles; • no consumables losses are present in the area under the machine; •...
Pallet truck positioning Position the pallet truck under the load to be weighed, as shown in the figure below. IMPORTANT! With approved scale, you can perform weighing on EUR pallet 800 x 1200 mm (UIC standards 435-2 and UIC 435-4 ref.). Load lifting and weight reading Lift the load, as shown in the figure below.
How to replace the roll To replace the integrated thermal printer roll (if present), proceed as follows: A. Open the door by pressing the centre button. B. Put the roll in, keeping the thermal surface facing outward. C. Close the door by pressing on both sides. D.
Basic scale functions Tare deletion Display: Display: TARE -15 .0 Pallet Truck Condition: Pallet Truck Condition: Set a known tare value (PT) 15,0 kg ? kg Display: Display: TARE 00015.0 Press for 2s Pallet Truck Condition: Setting the tare value: Increase / Decrease the value...
Basic scale functions 120,0 kg 15,0 kg If the pallet truck has a number keypad, it is possible to enter the tare quickly: Enter the tare value: TARE Print Display: Display: PRINT 120.0 print Pallet Truck Condition: Pallet Truck Condition: NUM.
Additional functions for models with number keypad ADDITIONAL FUNCTIONS FOR MODELS WITH NUMBER KEYPAD 30-tare log This memorises the most commonly used tares (up to 30), to simplify retrieval with quick selection. Example 10,0 kg 12,0 kg 15,0 kg HOW TO STORE A TARE Display: Display: T.01...
Additional functions for models with number keypad HOW TO RETRIEVE A STORED TARE Display: Display: Display: 135, 0 T.01 Fun 1 Pallet Truck Condition: Select the memory: Increase / Decrease the value Enter the value Display: PRINT 120,0 Pallet Truck Condition: Automatic tare deletion Display: Display:...
Additional functions for models with number keypad Number IDs The instrument has 2 memories for the temporary recording of numerical codes that can be used to identify the product, the operator, the batch, etc. These codes, if entered, will be shown on the receipt at the time of printing. HOW TO ENTER THE ID Display: Display:...
Additional functions for models with number keypad HOW TO ENABLE AUTOMATIC ID DELETION Display: Display: Display: iidn Fun 4 Pallet Truck Condition: Select the memory: Enter the value Display: Display: iidn id1L Automatic deletion disabled id1u Automatic deletion enabled: the entered ID will be deleted automatically when the pallet truck is unloaded.
Additional functions for models with number keypad Print (and reprint of last receipt) PRINT Display: Display: PRINT 120.0 print Pallet Truck Condition: Pallet Truck Condition: NUM. PESATA LORDO 15.000 kg TARA 3.000 kg NETTO 12.000 kg N. SCONTRINO 54321 15/11/2018 15:39:03 REPRINT OF LAST RECEIPT Display:...
Additional functions for models with number keypad Metrics Press Display: Display: for 4s INFo Pallet Truck Condition: Pallet Truck Condition: Press for 2s 2000 USER_MAN_ENG_TPW_v4...
Advanced scale functions ADVANCED SCALE FUNCTIONS How to access the function menu Display: Display: funCt MODE Press for 5 s Pallet Truck Condition: The indicator is in the configuration menu: the currently active function appears. Horizontal accumulator total Sum of the weight of several objects to obtain the total weight Mixing several components formul...
Advanced scale functions Horizontal accumulator HOW TO ADD UP THE WEIGHINGS Display: Display: 50.0 PRINT Pallet Truck Condition: Pallet Truck Condition: NUM. PESATA 00000001 NETTO 50.0 kg Display: Display: PRINT 180.0 Pallet Truck Condition: Pallet Truck Condition: NUM. PESATA 00000001 NETTO 50.0 kg NUM.
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Advanced scale functions HOW TO MOMENTARILY READ THE TOTAL Display: MODE Number of weighings 320.0 Total weight With the number keyboard, pressing displays the current total without printing it/resetting it. HOW TO END ACCUMULATION AND RESET THE TOTAL Display: NUM. PESATA 00000001 PRINT NETTO...
Advanced scale functions Mixing several components HOW TO ADD UP THE WEIGHINGS Display: Display: 30.0 TARE Pallet Truck Condition: Pallet Truck Condition: Display: Display: 250.0 PRINT Pallet Truck Condition: Pallet Truck Condition: NUM. PESATA 00000001 NETTO 250.0 kg Display: Display: 100.
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Advanced scale functions HOW TO MOMENTARILY READ THE TOTAL Display: MODE Number of weighings 350.0 Total weight With the number keyboard, pressing displays the current total without printing it/resetting it. HOW TO END ACCUMULATION AND RESET THE TOTAL Display: NUM. PESATA 00000001 NETTO 250.0 kg...
Advanced scale functions Piece count HOW TO SAMPLE AND COUNT Display: Display: 15.0 0 . 0 TARE Pallet Truck Condition: Pallet Truck Condition: Display: Display: MODE Press for 2 s Set the loaded reference amount Load the selected reference (5, 10, 20, ..., 200 pieces): quantity.
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Advanced scale functions HOW TO SWITCH FROM PIECE TO WEIGHT DISPLAY AND VICE VERSA Display: Display: 3000 300.0 MODE Pallet Truck Condition: Pallet Truck Condition: MODE You can go from counting to weighing at any time by pressing HOW TO ENTER THE AVERAGE UNIT WEIGHT (PMU) PRINT Display: Press for...
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Advanced scale functions TOTAL LOAD COUNT TARE Display: Press for 1000.0 PRINT Pallet Truck Condition: Manually set the tare value (pallet + container): Increase / Decrease the value Enter the value Display: Display: 985.0 MODE Press for Select desired reference quantity (5, 10, 20, ..., 200 pieces): Pallet Truck Condition: Increase / Decrease...
Advanced scale functions Weight check HOW TO START THE CHECK WITH KNOWN REFERENCE WEIGHT Display: MODE Press for Display: tarGet Pallet Truck Condition: Display: Display: T00000 l00000 PRINT Manually set the value: Enter the lower tolerance: Increase / Decrease Increase / Decrease the value the value Enter the value...
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Advanced scale functions HOW TO START THE CHECK WITH AUTOMATIC TARGET ACQUISITION Display: Display: 500. 0 l00000 MODE Press for Pallet Truck Condition: Enter the lower tolerance: Increase / Decrease the value Enter the value Display: H00000 PRINT PRINT Enter the higher tolerance: Increase / Decrease the value Enter the value...
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Advanced scale functions HOW TO UPDATE THE NOMINAL WEIGHT WITH KNOWN REFERENCE WEIGHT Display: Display: MODE tarGet Pallet Truck Condition: t00000 HOW TO UPDATE THE NOMINAL WEIGHT WITH AUTOMATIC TARGET ACQUISITION Display: 500.0 MODE Pallet Truck Condition: USER_MAN_ENG_TPW_v4...
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Advanced scale functions HOW TO EDIT THE CHECK THRESHOLDS MODE Press for Display: Display: t.min l00000 Display: Display: t . max h00000 USER_MAN_ENG_TPW_v4...
Advanced scale functions Exchange between net weight and gross weight Display: Display: 15.0 TARE Pallet Truck Condition: Pallet Truck Condition: Display: Display: 100. 0 Pallet Truck Condition: Pallet Truck Condition: Display: Display: 115.0 MODE 100.0 Pallet Truck Condition: Pallet Truck Condition: MODE You can go from net weight to gross weight at any time by pressing USER_MAN_ENG_TPW_v4...
Advanced scale functions Percentage weighing PERCENTAGE CHECK I. How to acquire the 100% reference Display: Display: 50.0 S- 100.0 MODE Press for Set the value: Pallet Truck Condition: Increase / Decrease the value Display: 100.0 PRINT Pallet Truck Condition: II. How to check the weight Display: Display: MODE...
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Advanced scale functions PERCENTAGE METERING Example of formula: Product: RP28K 1. 2127A3 - 50% 2. 23AB4 - 30% 3. Water - 20% Meter 500 kg Display: 10.0 ZERO Display: 0 . 0 Pallet Truck Condition: Display: 00500.0 MODE PRINT Press for Enter the total quantity to achieve: Increase / Decrease the value...
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Advanced scale functions Display: Display: 0 .0 30.0 TARE Pallet Truck Condition: Pallet Truck Condition: Display: Display: 0 .0 20.0 Pallet Truck Condition: Pallet Truck Condition: Display: Display: 100.0 500.0 MODE Pallet Truck Condition: Pallet Truck Condition: MODE You can go from weight in % to weight in kg at any time by pressing USER_MAN_ENG_TPW_v4...
Advanced scale functions Unit of measurement conversion HOW TO COVERT THE UNIT OF MEASUREMENT INTO POUNDS (STANDARD MODE) Display: Display: 50.0 110,23 MODE Pallet Truck Condition: Pallet Truck Condition: MODE You can go from weight in kg to weight in pounds at any time by pressing HOW TO CONVERT THE UNIT OF MEASUREMENT WITH FREE CONVERSION FACTOR MODE Display:...
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Advanced scale functions Display: Display: 50.0 MODE 110,23 Pallet Truck Condition: Pallet Truck Condition: MODE You can convert the unit of measurement with free conversion factor at any time by pressing USER_MAN_ENG_TPW_v4...
Metrological scale information METROLOGICAL SCALE INFORMATION 1. Turn off the scale 2. Follow the procedure: Turn on the scale and press the key while the startup messages are being displayed. 888888 888888 2 sec 2 sec Prefix: identifies the tool xx .
Repair or maintenance operations not contained in this manual may only be carried out with the prior authorisation of DINI ARGEO No responsibility for damage to persons or property may be attributed to DINI ARGEO for operations other than those described or carried out in ways other than those indicated.
Maintenance Scheduled maintenance The machine, when delivered to the user, is already adjusted to work properly; however, in order to ensure its proper functioning over time, it is required to carry out periodic and preventive checks and maintenance. The scheduled maintenance includes inspections, checks and operations that, to prevent breakdowns, keep under control: •...
Maintenance Oil level top-up Tank top-up for models with pump with plug Check the oil level every 6 months. Only use hydraulic oil (not motor or brake oil) to top-up. Oil viscosity: 30 CST at 40°C Total volume: 0.3 l A.
Maintenance Tank top-up by means of syringe for models with mono-block pump Check the oil level every 6 months. Only use hydraulic oil (not motor or brake oil) to top-up. Oil viscosity: 30 CST at 40°C Total volume: 0.3 l A.
Maintenance Unscheduled maintenance For unscheduled maintenance on the machine, contact the Authorised Support Centre. WARNING! Unscheduled maintenance and repair of the machine are reserved for qualified, instructed and authorised technicians, depending on the manufacturer or authorised service centre. These operations require in-depth and specialised knowledge of the machines, of the operations required, of the risks involved and of the correct procedures to operate in safety.
Troubleshooting cases TROUBLESHOOTING CASES • Another printout is already in progress (busy) • Make sure there is a roll in the printer • The printer does not switch on The scale does not • The weight is unstable (unStAb) PRINT print •...
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Troubleshooting cases • Check whether the weighing filter is active. The weight is • If the support surface is subjected to vibrations from machinery or mov- unstable ing vehicles, move the scale onto another surface and try again. The scale does •...
Troubleshooting cases Error messages MESSAGE DESCRIPTION SOLUTION Another printout is already in Wait for the printout in progress to be finished and BUSY progress try again. Check the weighing filter. If the support surface is subjected to vibrations from UNSTAB The weight is unstable machinery or moving vehicles, move the scale onto another surface and try again.
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Notes This publication, or portions thereof, may not be duplicated without written permission from the Manufacturer. All information contained in this manual is based on the data available at the time of its publication; the Manufacturer reserves the right to make changes to its products at any time without notice and without incurring any penalty.
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