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Xerox iGen Series User Manual

Production system and digital production press, production media cart, perfecting production system.
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October 2015
702P03885
Xerox Nuvera
System and Xerox
Production Press
Production Media Cart User Guide
Xerox Nuvera
100/120/144/157 EA Production System
®
Xerox Nuvera
100/120/144 MX Production System
®
Xerox Nuvera
200/288/314 EA Perfecting Production System
®
Xerox Nuvera
200/288 MX Perfecting Production System
®
Xerox
iGen4
Digital Production Press
®
®
®
Xerox
®
iGen
150 Digital Production Press
Production
®
iGen
®
Digital
®

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Table of Contents

   Summary of Contents for Xerox iGen Series

  • Page 1 October 2015 702P03885 Xerox Nuvera Production ® System and Xerox iGen Digital ® ® Production Press Production Media Cart User Guide Xerox Nuvera 100/120/144/157 EA Production System ® Xerox Nuvera 100/120/144 MX Production System ® Xerox Nuvera 200/288/314 EA Perfecting Production System ®...
  • Page 2 ©2015 Xerox Corporation. All rights reserved. Xerox®, Xerox and Design®, iGen4®, iGen® and Xerox Nuvera® are trademarks of Xerox Corporation in the United States and/or other countries. C.P. Bourg is the trademark of C.P. Bourg, Inc. Other company trademarks are also acknowledged.
  • Page 3: Table Of Contents

    Specifications ................................11  Operating the Xerox Production Media Cart (Nuvera) ................ 12  Docking the Xerox Production Media Cart with the Xerox Nuvera XPS Stacker ..12  Lifting the Stack from the XPS Stacker.................... 15  Transferring the Stack to the CP Bourg BSFEx Air Table ............17 ...
  • Page 5: Xerox Production Media Cart

    Xerox Production Media Cart The Production Media Cart is an optional unit that can interface with certain Xerox stackers to assist with transporting printed media from the printer stacker to work tables, pallets, or near- line/offline finishing. The Production Media Cart (Cart) uses a battery powered vertical elevation system to set the media table height and a hand crank to transfer the paper stack from the Cart.
  • Page 6: Parts Overview

    8. Paper table support: Joins the paper table to the vertical post. 9. Battery: Supplies the power to elevate the paper table. 10. On/Off switch: Switches the power to the Cart on or off. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 7 12. Circuit breaker: If current exceeds 15 amps , circuit breaker will trip and require a reset by operator. 13. Charging port: Allows for onboard battery charging. Battery charger Power supply cord for battery charger Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 8: Safety Warnings

    Do not hesitate to ask for help.  Stay alert!  Follow safety rules, regulations, and procedures.  Avoid accidents by recognizing dangerous procedures or situations before they occur. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 9: Introduction

    Damage to the equipment, death, or serious injury to you or other persons may result if these messages are not followed.  If warning decals are damaged, they must be replaced. Contact your Xerox service agent for replacements. Introduction The following is intended to be a quick reference to some of the important procedures to follow while using the Production Media Cart.
  • Page 10: Pre-operation Inspection

    Follow the inspection point list below to complete this check. If anything is found to be wrong with the Cart, then it must be taken out of operation. Do not use a Cart which fails this inspection. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 11: Safety Inspection Point List

    Tipping hazard. Do not stand on the paper table. Keep the paper stack in center of the paper table. Warning Do not exceed the 160 lb. (72.6 kg) weight capacity. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 12: Cleaning

    600 mm (24 inches). Cleaning Use a clean cloth to clean the HOST belts. Keep the belts clean, dry and free from debris and dirt. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 13: Charging

    The Media Cart battery should be charged if the battery meter is outside the green zone on the meter. Battery meter 1. Ensure that power to the Media Cart is switched off. Power switch Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 14 5. Charge the battery for 6-8 hours or until the light on the charger indicates that it is charged. When light is yellow, system is charging. When light turns green, battery is charged Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 15: Specifications

    Install the XPS Media Cart Stacking Surface Kit to enable docking with the XPS Stacker Install the iGen Pallet Interface Kit Install the iGen Powered Eject Kit Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 16: Operating The Xerox Production Media Cart (nuvera)

    Operating the Xerox Production Media Cart (Nuvera) Docking the Xerox Production Media Cart with the Xerox Nuvera XPS Stacker It is recommended that you first practice docking the Production Media Cart (Cart) without a paper stack loaded. Warning Do not exceed the load capacity of 160 lbs. (72.6 kg) to avoid personal injury and damage to the Cart.
  • Page 17 Line up pointer to hole 3. Line up the Cart tines with the XPS tines. Low position High position 4. Align the colored tine with the arrow on the XPS Stacker. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 18 XPS Stacker. 7. Press down on the lock tab on the rear casters to stabilize the Cart. The Cart is now properly docked with the XPS Stacker. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 19: Lifting The Stack From The Xps Stacker

    2. Gently lift up on the paper stack clamp near the clamp post to free it for rotation. Lift it high enough so that it will clear the top of the paper stack. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 20 5. Press the tab on the upper part of the caster lock on the rear casters to release them. 6. Guide the Cart out until it clears the stacker. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 21: Transferring The Stack To The Cp Bourg Bsfex Air Table

    3. Move the Cart forward until the front of the horizontal post mates with the red docking station at the base of the Air Table. 4. Lock the casters. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 22 5. Gently lift up on the paper stack clamp near the clamp post, rotate it to one side, and rest it in the locator on the clamp post. 6. Turn the stock transport handle approximately 15 turns clockwise to transfer the paper stack to the Air Table. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 23: Offloading The Stack To A Work Table

    2. Press down on the lock tab on the rear casters to stabilize the Cart. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 24: Offloading The Stack To A Pallet

    2. Lock the casters. 3. Turn the stock transport handle approximately 15 rotations clockwise to transfer the paper stack onto the pallet Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 25: Operating The Xerox Production Media Cart (igen)

    Operating the Xerox Production Media Cart (iGen) Customer Caveat (Paper Stacking) For stacking sizes that are smaller than 14 in. (355.6 mm) in the process direction, add a single 14.33 (363.982 mm) wide sheet of card stock (270-300 gsm) to cover the 5-6 tine surfaces on the right side of the stacker pallet.
  • Page 26: Docking The Xerox Production Media Cart With The Xerox Igen Stacker Pallet With Power Eject Kit

    Operating the Xerox Production Media Cart (Nuvera) Docking the Xerox Production Media Cart with the Xerox iGen Stacker Pallet with Power Eject Kit It is recommended that you first practice docking the Production Media Cart (Cart) without a paper stack loaded.
  • Page 27 Ensure that the end of the cart butts against the left side docking bracket. Right side tang Docking bracket Left side docking bracket Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 28 The emergency Stop button is located on the front of the iGen stacker module 6. Press down on the lock tab on the rear casters to stabilize the Cart. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 29: Lifting The Stack From The Igen Stacker

    2. Gently lift up on the paper stack clamp near the clamp post to free it for rotation. Lift it high enough so that it will clear the top of the paper stack. 3. Rotate the clamp and position it over the paper stack. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 30 5. Press the tab on the upper part of the caster lock on the rear casters to release them. 6. Guide the Cart out until it clears the stacker. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 31: Transferring The Stack To The Cp Bourg Bsfex Air Table

    1. Position the Cart in front of the CP Bourg BSFEx Air Table. 2. Lower the Cart by pressing the lower part of the elevation button (approximate height 210 mm (8.25 in.). Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 32 5. Gently lift up on the paper stack clamp near the clamp post, rotate it to one side, and rest it in the locator on the clamp post. 6. Turn the stock transport handle approximately 15 turns clockwise to transfer the paper stack to the Air Table. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 33: Offloading The Stack To A Work Table

    2. Press down on the lock tab on the rear casters to stabilize the Cart. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 34 4. Turn the stock transport handle approximately 15 rotations clockwise to transfer the paper stack onto the work table. Note When transporting to a flat work table, the paper stack may shift and lose stack quality. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...
  • Page 35: Offloading The Stack To A Pallet

    2. Lock the casters. 3. Turn the stock transport handle approximately 15 rotations clockwise to transfer the paper stack onto the pallet. Xerox Nuvera, iGen Production System Production Media Cart Production Media Cart User Guide...

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