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Version: f
April 26, 2007
Includes:
Xerox Nuvera
®
Options
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Copyright 2004, 2005, 2006 Xerox Corporation
Copyright protection claimed includes all forms and matters of copyrighted material and information now allowed by statutory or judicial law or hereinafter granted, including
without limitation, material generated from the software programs that are displayed on the screen such as styles, templates, icons, screen displays, looks, etc.
XEROX®, The Document Company®, DocuTech®, DocuSP®, FreeFlow™, Xerox Nuvera
numbers mentioned in this publication are trademarks of XEROX CORPORATION. All non-Xerox brands and product names may be trademarks or registered trademarks
of the respective companies, and are hereby acknowledged.
Product appearance, build status and/or specifications are subject to change without notice.
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100/120/144 EA Digital Production System
o Scanner Module
o Second Sheet Feeder Module
o Insertion Module
o One or 2 Basic Finishing Modules
o Finishing Transport Module
o Inline Finishing options
o Inline DFA Finishing Options
o Multifunction Finisher (MFF)
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Table of Contents

   Related Manuals for Xerox 100

   Summary of Contents for Xerox 100

  • Page 1 XEROX®, The Document Company®, DocuTech®, DocuSP®, FreeFlow™, Xerox Nuvera numbers mentioned in this publication are trademarks of XEROX CORPORATION. All non-Xerox brands and product names may be trademarks or registered trademarks of the respective companies, and are hereby acknowledged.
  • Page 2 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Multifunction Finisher Professional Xerox DS5000 Xerox SquareFold BookletMaker CP Bourg BDFx BookletMaker w/optional GBC Fusion Punch II SquareEdge Module Xerox DB120-D Document Xerox Manual & Book Factory Binder...
  • Page 3: Table Of Contents

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Table of Contents INTRODUCTION ...5 PRODUCT OVERVIEW...5 CRUCIAL PERFORMANCE EXPECTATIONS...5 NEW CAPABILITIES WITH XEROX NUVERA ® SYSTEM RELEASE 8.0...9 ® SYSTEM MEDIA CAPABILITY– XEROX NUVERA ... 10 OPTIMUM PRODUCT PERFORMANCE ... 12 ENVIRONMENTAL FACTORS ...
  • Page 4 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document FINISHING TRANSPORT MODULE (FTM) ... 51 XEROX DS5000 HIGH CAPACITY STACKER... 52 C.P. BOURG BDFX BOOKLET MAKER WITH OPTIONAL BCFX COVERS FEEDER AND SQUAREEDGE MODULE... 54 ® XEROX SQUAREFOLD BOOKLETMAKER (SQFBM) ...
  • Page 5: Introduction

    Document Services Platform (FreeFlow™ DocuSP®) is integrated into the Printer Module. The printer module may be acquired with simplex, letter size / A4 speeds of 100, 120 or 144 impressions per minute. The optional Scanner Module with 300 sheet input tray scans at 120 images per minute, simplex or duplex at 600 x 600 dpi.
  • Page 6 • Neither LCDS nor IPDS support is available on configurations with an MFF. • The PCI Ultra SCSI SE Host Adaptor kit for the QIC and 4mm tape drives used with previous Xerox Production Systems does not work with the Next Generation FreeFlow™ DocuSP ®...
  • Page 7: Printer Module

    • 8½” x 14” paper is loaded short edge feed and runs at 72 pages per minute simplex on 120 and 144 PPM configurations and runs at 60 pages per minute on a 100 PPM configuration. Refer to the Printer Module Section for a summary of engine speed for various paper sizes.
  • Page 8 For reliable stacking, stack size should be limited for certain jobs: --Stapled sets of 15 sheets or smaller are limited by machine control to 100 sets. --Stapled sets of coated stocks stack less well, and should be managed to 50 by the operator.
  • Page 9: New Capabilities With Xerox Nuvera ® System Release 8.0

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document New Capabilities with Xerox Nuvera Note that this software release is only available for Nuvera ® not compatible with Nuvera Copier/Printer, Nuvera Production System configurations. • A new toner (EA) is enabled in this configuration that uses a smaller particle size. Overall image quality is improved because of higher fidelity due to the smaller particle sizes, and reduced toner mass results in more reliable fuser stripping.
  • Page 10: System Media Capability- Xerox Nuvera

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document System Media Capability– Xerox Nuvera With individual Output / Finishing Devices Production Dimension System with Process various finishing Direction options 5.8 – 18.5 in. Multifunction 148 – 470 mm...
  • Page 11 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Production Dimension System with Process various finishing Direction options SQUAREFOLD® 178 – 462 mm Booklet Maker 7.0 – 17.0 in. GBC Fusion Punch 178 – 432 mm A4, Letter LEF Xerox DB120-D 210 –...
  • Page 12: Optimum Product Performance

    Xerox Nuvera 100/120/144 EA Digital Production System Maximum Duty Cycle: Up to 3.7 million prints per month with the Xerox Nuvera Production System. Duty Cycle is defined as: The maximum recommended monthly copy / print volume support under standard vendor supplied service (3 x 7 shift coverage).
  • Page 13: Environmental Factors

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Environmental Factors Environmental Factor Temperature Humidity Heat Emission (approximate) (SFM / Scanner, Printer Module, MFF Professional) Heat Emission (approximate) (SFM, Printer Module, BFM) Power Consumption (approximate) (SFM / Scanner, Printer Module, MFF Professional)
  • Page 14: Product Space & Power Requirements

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Product Space & Power Requirements Item Xerox Nuvera Digital Production System Size – Printer w/ 1 SFM 132” (W) X 29 ” (D) X 61.6 ” (H) / Scanner & MFF 3353 mm x 737 mm x 1565 mm Size –...
  • Page 15: System Configuration And Installation

    As with any other printing process, you will not plan production to the raw speed of the printer. ® Your Xerox Nuvera 100/120/144 EA Digital Production System will be available to you on a monthly average 92% to 95% of the time. •...
  • Page 16: Operations

    All yield estimates are based on the indicated 6% area coverage at standardized conditions using 8 ½” x 11” / A4 Xerox 20 lb. bond (75 gsm) stock. Please note that actual yields vary greatly depending on area coverage, paper stock, and image quality control settings. The current estimates are shown below.
  • Page 17: Xerox Productivity Plus (xpp)

    Before this capability can be enabled at a customer location, the customer personnel who will be performing maintenance need to be trained and certified by Xerox. Training is delivered in two phases. Each phase is one day of training. Customers may elect to participate only in phase one or in both phases. Phase 1 training covers use of diagnostic routines, photoreceptor removal and replacement, and power supply filter replacement.
  • Page 18: Compatible Media List

    100/120/144 EA Digital Production System - Customer Expectations Document Compatible Media List The media listed on the following pages have been tested and approved for use in the Xerox Nuvera DPS (when using a supported Inline DFA Finishing device, please refer to the individual Inline DFA Finishing Device Solution Planning Guide for a list of supported media types).
  • Page 19 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document N - Not Recommended Paper and Application Thruput Media Compatibility Guide - Nuvera 8.0 test Order # Mock up 3R12420 2 Part Reverse/StraightW/C 3R12421 2 Part Reverse/Straight W/P...
  • Page 20 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document 3R11720 High Yield Business Paper (67 gsm) 3R11600 Business Plus 20lb. Paper (75 gsm) 96 Bright 3R11601 3R11602 3R11603 Business 4200 92 Bright 3R2047 Business 4200 20 lb. Paper (75 gsm)
  • Page 21 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Multipurpose Pastels 20 lb. (75gsm) 3R11050 Blue 3R11051 Green 3R11052 Pink 3R11053 Yellow 3R11054 Buff 3R11055 Golden Rod Ivory 3R11056 3R11057 Gray 3R11058 Salmon 3R11061 3R11059 Lilac Cherry...
  • Page 22 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document 65 lb. Cover (176 gsm) 3R11653 Blue 3R11656 Lime Green 3R11677 Pink 3R11655 Yellow 3R11654 3R11678 Green 3R11694 Orange DuraPaper 10mil (163gsm) 3R12063 DuraPaper 10mil (163gsm) 3R12064 DuraPaper 10mil (163gsm)
  • Page 23 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Digital Color Xpressions + 98 Bright 3R11540 24 lb. Text (90 gsm) 3R11541 3R11542 3R11543 3R11545 28 lb. Text (105 gsm) 3R11546 3R11549 3R11548 3R11550 32 lb. Text...
  • Page 24: Product Specifications Overview By Sub-system

    Production System image quality and job ticketing, as well as IQI (Image Quality Interoperability). Customers with FreeFlow™ applications versions earlier than 5.0 may need to upgrade since SPAR support will not be available. Early versions of DigiPath (4.0 or below) have not and will not be changed to support the Xerox ® Nuvera 100/120/144 EA Digital Production System as a “targeted device.”...
  • Page 25: Vipp (variable Data Intelligent Postscript Printware)

    IPDS • RSA MISPrint (co-resident on the controller for conversion to PS/PDF) • Xerox PDF Color Splitter (Prior users of Colorsplitter who upgrade to 5.0 or above will need a new dot version of Colorsplitter) Labels • Xpert Image Xpert Label...
  • Page 26: Network Connectivity

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document FreeFlow Print Manager / IPP ™ The XDS software has been discontinued. A replacement is FreeFlow separate, standalone product available for purchase. Network Connectivity ® The Xerox Nuvera 100/120/144 EA Digital Production System supports industry standard network protocols and Page Description Languages (PDL).
  • Page 27: Scanner Module

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Scanner Module The optional integrated scanner with document handler utilizes a Xerox patented Dual scan head array. Item Xerox Nuvera Digital Production System Automatic • 300 sheet capacity (20 lb. bond, 75 gsm) Document •...
  • Page 28 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Scan to Digital The system is capable of scanning to the hard drive, a NFS mounted drive, any network drive or desktop, or the CD-RW drive. The following resolutions are supported.
  • Page 29: Digital Front End (dfe) - Freeflow™ Docusp

    • DocuTech® Emulation Mode: This feature will simulate the image quality of the Xerox DocuTech® 61XX product and is useful when a reproduction facility splits a job among more than one output device and requires the appearance of the output from multiple printers to look similar.
  • Page 30: Copy Jobs

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Resource Loading. There is no floppy drive on Nuvera There are other alternatives, for example, by ftp to the controller, import from Unix file system, or from an NFS mounted directory.
  • Page 31: Print From Digital File

    • Ethernet license must be enabled in order to save job as PDF. • Set up Instructions for Scan To File with NFS (Network File System) can be found in the Xerox ® Nuvera Digital Production Systems Hints & Tips.
  • Page 32: Lcds And Ipds

    LCDS and IPDS LCDS Print Description Language The Xerox LCDS Print Description Language (PDL) is a set of commands that you give to the printing system to define properties such as the appearance, output destination, and paper feed source for your LCDS print job. You can use LCDS PDL to do all of the following in your print jobs: •...
  • Page 33 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document IPDS Print Description Language The DocuSP® IPDS gateway supports the Intelligent Printer Data Stream as defined by IBM. The IPDS DataStream performs printer control functions as well as sharing job status information back to the host.
  • Page 34: Sheet Feed Modules

    • The use of Xerox media as listed in this document is recommended. Because there is a difference in technology between offset and digital printing, there is a difference in media properties required for optimum ®...
  • Page 35: Special Stocks

    Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document performance with each technology. Xerox papers and specialty media are digitally optimized (paper specs - smoothness, formation, electrical properties, etc., for optimal image quality, toner adhesion and performance, and also precision sheeted - less contamination, better registration for use in Xerox digital equipment.
  • Page 36 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Inserter Module (IM) One inserter may be installed on the output side of the printer. Either the 4-tray SFM or the 2-tray Large Format SFM can be used as an inserter. The specifications for the Insertion Module are the same as for the...
  • Page 37: Printer Module

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Printer Module Xerographic monochrome (black and white) print engine. The printer utilizes a Discharged Area Development (DAD) system, often referred to as “write black.” Engine speed per paper size – impressions per minute*...
  • Page 38 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Temperature Developer Carrier: 35 microns; Toner: 6 microns Registration Translating Electronic Registration Image Quality Expectations Image Quality Xerox Nuvera Parameter Digital Production System The Xerox Nuvera Digital Production System is designed...
  • Page 39 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Printer Module Capabilities • Print to Edge This is not a print to edge system due to potential image quality defects on the edge of the page. The system default is set to 3 mm border erase. The border erase can be set to 0 mm, but the printer is subject to image quality limitations - which may be acceptable for some applications.
  • Page 40: Multifunction Finisher

    Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Multifunction Finisher: Professional and Pro Plus Two configurations are offered – Professional and Pro Plus (available on the 100 & 120 ppm configurations only) Professional Finisher Top Tray / Offset Stacker / Stapler / Booklet Maker / Z-fold / C-fold •...
  • Page 41 Staple Cartridge Limitation: The machine software does not distinguish between the 50 sheet staple cartridge and the 100 sheet staple cartridge. This means that if the 50 sheet staple cartridge is loaded in the machine, and a job with more than 50 sheets is sent to be stapled, a mis-staple or stapler jam will probably occur. If the 50 sheet staple cartridge is used, it is the responsibility of the operator to ensure that jobs exceeding 50 sheets are not submitted for stapling.
  • Page 42 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Stack Quality The maximum stack scatter is 25.0 mm or less for: - Unstapled sets - Stapled sets greater than 20 sheets The maximum stack scatter is 60.0 mm or less for:...
  • Page 43 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Unstapled Sets: Within Set Specifications Paper quality Xerox recommended 8.5” x 11” (A4), 20 lb (80 gsm) Fair to good All sizes & weights, 1-20 sheets per set...
  • Page 44 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document System Productivity: Xerox Nuvera with the Multifunction Finisher Output to Top Tray 30 page job, simplex to simplex; duplex to duplex ® Nuvera Paper Size Single-sided sheets printed per minute 8.5”...
  • Page 45 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Output to Fold Tray – C Fold, Z Fold, Bi-Fold One page job, simplex to simplex; duplex to duplex Paper Size 8.5” x 11” 8.5” x 14” ** 11”...
  • Page 46: Basic Finishing Module (bfm) And Bfm Plus

    3000 (20 lb. bond / 75 gsm) Stapler One or two staples, up to 100 sheets (20 lb. bond / 75 gsm) System Compatibility There are two models: the BFM has a top tray (also know as purge tray); the BFM Plus includes a bypass transport over the stacker Both the BFM and the BFM Plus may be installed to enable continuous running with unload-while-run.
  • Page 47 • The BFM is delivered with a 5000 staple cartridge of 100-sheet staples installed in each of the two staplers. • Staples for up to 30 sheets and for up to 100 sheets are available. Stapled jobs over 100 sheets are inhibited. The machine does not detect staple size. The operator must manage jobs to be within capability of the loaded staple size.
  • Page 48 • Requests to unload the stacker (via the door button or the GUI) are honored at the next set or chunk boundary reached, which could be as high as 100 sheets plus 25 sheets of in-process scheduled pages after the time the unload was requested.
  • Page 49 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Media Size Table – contd. Table 1: BFM BFM / BFM Plus System Standard Paper Sizes Paper Size Nuvera Name Simplex Env., 6x9, LE fc Env., 6x9, OB fo Env., C5, LE fc...
  • Page 50: System Productivity: With Basic Finishing Module

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Table 1: BFM BFM / BFM Plus System Standard Paper Sizes Nuvera Name Simplex 226x310 9x14 B4 (JIS) 8K (Taiwan) Ledger 12x18 12x18.5 310x432 Transparency SRA3 4up A5 4up 6”x9”...
  • Page 51: Finishing Transport Module (ftm)

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Finishing Transport Module (FTM) The Finishing Transport Module enables inline finishing by providing document transport capability and full DFA support to DFA compliant finishing devices. Key Features include: •...
  • Page 52: Xerox Ds5000 High Capacity Stacker

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Xerox DS5000 High Capacity Stacker The DS5000 High Capacity Stacker (HCS) provides long periods of unattended operation and facilitates transport of accumulated offset stacks of printed output for post processing. The stacks are easily moved on one of two wheeled dollies supplied with stacker..
  • Page 53 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document • An operator can not request an unload dynamically while the DS5000 is in operation. To unload, the operator must wait until the stacker becomes full, or pause the machine.
  • Page 54: Bourg Bdfx Booklet Maker With Optional Bcfx Covers Feeder And Squareedge Module

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document C.P. Bourg BDFx Booklet Maker with Optional BCFx Covers Feeder and SquareEdge Module The C.P. Bourg BDFx is a fully automated signature booklet maker, which produces high quality saddle stitched booklets inline.
  • Page 55: Specifications

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Stapling / Folding BDFx / SQEDG: Paper Type / Weight BCFx: BDFx / SQEDG BDFx w / BCFx in bypass Paper Size mode: BDFx w / BCFx feeding...
  • Page 56: Xerox Squarefold ® Bookletmaker (sqfbm)

    Xerox SquareFold BookletMaker (SQFBM) The Xerox SquareFold Booklet Maker (SQFBM) is a unique Xerox finishing product offering. The SQFBM has an additional SquareFold Module that flattens the edge of a saddle-stapled booklet to produce the look and feel of a perfect bound book.
  • Page 57: Gbc Fusion Punch Ii With Offset Stacker

    ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document GBC Fusion Punch II with Offset Stacker The GBC Fusion Punch ll provides inline printer punching combining printing and punching into one step. Single sheets are punched and emerge ready to be finished into lay flat documents.
  • Page 58 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Media Latitude Stock Weight Range Uncoated: 16 lb. to 90 lb. index (60 to 200 gsm) Specialty Media Tabs Stock Size Range 7.0” x 10.0” to 11.0” x 17.0” (178mm x 254mm to 279mm x 432mm)
  • Page 59: Xerox Db120-d Document Binder

    A Finisher Transport Module is required for in-line connectivity to the printer. A BFM Plus or a Xerox Document Stacker 5000 is highly recommended for stacking capability. Please refer to the Xerox Document Binder 120-D Solutions Planning Guide for further site planning...
  • Page 60: Xerox Manual And Book Factory

    C.P. Bourg BDFx (with optional peripherals BCFx, SQEDG, and Gateway) – booklet maker (currently not available with Nuvera Documents flow directly from the Xerox printer to the MBF without the bottleneck associated with the traditional offline binding process. The CP Bourg BBF2005 Perfect Binder and BPRF module match the output speed of the digital production press.
  • Page 61 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document Dimensions BBF2005 102” x 43” x 45” Width x Depth x 2575 x 1095 x 1143 mm Height Weight 1254 lbs (570 kg) Weight - Shipping 1738 lbs (788 kg) Minimum 24”...
  • Page 62 ® Xerox Nuvera 100/120/144 EA Digital Production System - Customer Expectations Document BBF2005 with BPRF Media Latitude Book Body: Min.: 16 lbs Bond (60 gsm) Max. (w/o Perforate & Fold): 90 lbs index (160 gsm) Max. (Perforate, Fold or Perforate & Fold): 24 lbs...
  • Page 63: Post-process Uses Of Xerox Nuvera ® Output

    Future Features - Xerox Nuvera Production System A Customer /Prospect Request (C/PR) is a product feature enhancement request submitted by a Xerox Representative on behalf of a current or prospective Xerox customer. Currently, C/PR's can be submitted for PSG products only.

This manual is also suitable for:

Nuvera 100 eaNuvera 120 eaNuvera 144 ea

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