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Xerox DocuTech 128 Planning Manual

Solutions planning guide
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Finishing
Solutions
Planning
Guide
Supported Printers:
• Xerox DocuTech 61xx
• Xerox DocuTech 1xx HighLight Color (HLC)
• Xerox DocuPrint 1xx
• Xerox iGen3 Digital Production Press
• Xerox Nuvera 100 / 120 Digital Production System
C.P. Bourg Document Finisher (BDFx)
with optional Cover Feeder,
Square Edge Module and Sheet Rotator
July 13, 2005
Rev. E

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  Summary of Contents for Xerox DocuTech 128

  • Page 1 • Xerox DocuTech 1xx HighLight Color (HLC) • Xerox DocuPrint 1xx • Xerox iGen3 Digital Production Press • Xerox Nuvera 100 / 120 Digital Production System C.P. Bourg Document Finisher (BDFx) with optional Cover Feeder, Square Edge Module and Sheet Rotator July 13, 2005 Rev.
  • Page 2 Webster, NY 14580 Copyright  2004 Xerox Corporation. All rights reserved. Printed in the United States of America. Please contact Xerox Feeding and Finishing with any comments or suggestions regarding the content within this document: xeroxfinishing@usa.xerox.com Copyright protection claimed includes all forms and matters of copyrighted material and information now...
  • Page 3: Table Of Contents

    INTRODUCTION ... I About this guide ... I Contents ... I ... 1-1 RODUCT VERVIEW Install Planning ... 1-2 Device Configurations ... 1-2 Space Requirements... 1-2 Electrical Requirements ... 1-5 Environmental Requirements... 1-6 Estimated Installation Time ... 1-6 Operating Supplies ... 1-6 Floor Load...
  • Page 4 Table Of Contents...
  • Page 5: Introduction

    Xerox DocuTech (DT 61xx) – provides information about Limitations, System Dependencies, Configuration Guide and Unique Features Set. • Xerox DocuTech (DT 1xx HighLight Color (HLC)) – provides information about Limitations, System Dependencies, Configuration Guide and Unique Features Set. • Xerox DocuPrint (DP1xx) – provides information about Limitations, System Dependencies, Configuration Guide and Unique Features Set.
  • Page 6 C.P. Bourg Document Finisher (BDFx) • Customer Agreement – contains the Customer Agreement form.
  • Page 7 Xerox DocuPrint 1xx • Xerox iGen3 Digital Production Press • Xerox Nuvera 100 / 120 Digital Production System This guide also contains information on the optional C.P. Bourg Cover Feeder (BCFx), SquareEdge Module (SQEDG) and C.P. Bourg Sheet Rotator (BSR).
  • Page 9: Product Overview

    The Bourg Sheet Rotator (BSR) enables maximimum small Booklet productivity on Xerox printers that are not equipped with an internal rotator. (Not shown.) The BSR is mandatory when the BDFx is installed with the iGen3 Digital Production Press.
  • Page 10: Install Planning

    Xerox DocuTech 1xx HighLight Color (HLC) • Xerox DocuPrint 1xx • Xerox iGen3 Digital Production Press • Xerox Nuvera 100 / 120 Digital Production System Device Configurations The Bourg Document Finisher components are: • BDFx with Conveyor and 2 Cassette Stitch Heads •...
  • Page 11 35 inches 889 mm Bourg Document Finisher X (BDFx) 68 inches 1736 mm 35 inches 889 mm 35 inches 889 mm Bourg Document Finisher X (BDFx) 31.5 inches 68 inches 805 mm 1736 mm 35 inches 889 mm Power 24 inches Conveyor 613 mm 36 inches...
  • Page 12 C.P. Bourg Document Finisher (BDFx) 35 inches 889 mm BCFx Bourg Document 19.7 inches 500 mm 35 inches 889 mm BCFx 31.5 inches 19.7 inches 805 mm 500 mm Note: The space requirements diagram for the BDFx and the optional devices are representations only and not drawn to scale. 24 inches SQEDG 613 mm...
  • Page 13: Electrical Requirements

    Dimensions Bourg Document Finisher Width x Depth x Height 104.3” x 24” x 71” 2650 x 739 x 1803 mm - Including Conveyor Shipping Dimensions 77” x 30” x 73” Width x Depth x Height 1950 x 750 x 1850 mm Weight 992 lbs (450 kg) Shipping Weight...
  • Page 14: Environmental Requirements

    Environmental Requirements Environment BDFx / BCFx / SQEDG Temperature 41 - 85° F (5 - 29°C) Humidity 50 - 85% Heat Emission BDFx: 2560 btu / hr BCFx: 1590 btu / hr SQEDG: 2400 btu / hr Sound Emission 72 db Altitude -100 ft.
  • Page 15: Floor Load

    Caster BCFx Floor Level Configuration Note:The floor level is based on a printer paper exit height above the floor of 34” (860 mm) for DP1xx, DT1xx, iGen3 and 40.2” (1021 mm) for DT61xx and Nuvera. Point load Casters A: 4,840 lbs / sq.in. (340 kg / sq.cm) Casters B: 3,957 lbs / sq.in.
  • Page 16: Unique Features Set

    Unique Features Set Listed below are diagrams of the various stitch positions that the BDF-X can produce. Note: The BDFx is delivered with 2 stitch heads. A third and forth stitch head must be ordered and installed with the machine to enable the 3 and 4 stitch options shown in the diagrams below.
  • Page 17: Xerox Docutech 61Xx

    2. Xerox DocuTech 61xx Performance Specifications (DT61xx) Listed below are the Performance Specifications for the C.P. Bourg Document Finisher, Cover Feeder and SquareEdge Module. Stapling / Folding Specifications Paper Type / BDFx / SQEDG: Uncoated Stock, 16 lbs Bond – 110 lbs Index (60 - 200 gsm) Weight BCFx: Uncoated Cover Stock, 20 lbs Bond –...
  • Page 18: Limitations

    BDFx, BCFx and SQEDG module. • The DT61xx must be equipped with a Bypass Transport to enable In-line Finishing. Configuration Guide The Configuration Guide contains diagrams over the various Finishing Solutions that are currently supported. Printer Configurations BYPASS INTERPOSER TRANSPORT Finisher Configurations BDFx BCFx...
  • Page 19: Productivity Guide

    Productivity Guide The calculated productivity for the BDFx is based on host machine running duplex job. Set Size / 1 sheet 2 sheets 8.5 x 11” (A4) Booklets / Hour 2700 2195 Set Size / 1 sheet 2 sheets 11 x 17” (A3) Booklets / Hour 1540 1179...
  • Page 20 C.P. Bourg Document Finisher (BDFx)
  • Page 21: High Light Color (Hlc)

    3. Xerox DocuTech 1xx HighLight Color (HLC) Performance Specifications (DT1xx HLC) Listed below are the Performance Specifications for the C.P. Bourg Document Finisher, Cover Feeder, SquareEdge Module and Sheet Rotator. Stapling / Folding Specifications Paper Type / BDFx / SQEDG: Uncoated Stock, 16 lbs Bond – 110 lbs Index (60 - 200 gsm) Weight BCFx: Uncoated Cover Stock, 20 lbs Bond –...
  • Page 22: Limitations

    The printer must be equipped with a Bypass Transport to enable In-line Finishing. • It is highly recommended that the printer is equipped with a Bourg Sheet Rotator (BSR) to maximize output. • Due to the height of the bypass transport on DocuTech 1xx HLC it is not possible to attach the BCFx without the BSR.
  • Page 23: Configuration Guide

    Configuration Guide The Configuration Guide contains diagrams over the various Finishing Solutions that are currently supported. Printer Configurations STACKER STACKER Productivity Guide The calculated productivity for the BDFx is based on host machine running duplex job. Set Size / 1 sheet 2 sheets 8.5 x 11”...
  • Page 24 C.P. Bourg Document Finisher (BDFx)
  • Page 25: Xerox Docuprint 1Xx

    4. Xerox DocuPrint 1xx Performance Specifications (DP180) Listed below are the Performance Specifications for the C.P. Bourg Document Finisher, Cover Feeder, SquareEdge Module and Sheet Rotator. Stapling / Folding Specifications Paper Type / BDFx / SQEDG: Uncoated Stock, 16 lbs Bond – 110 lbs Index (60 - 200 gsm) Weight BCFx: Uncoated Cover Stock, 20 lbs Bond –...
  • Page 26: Performance Specifications (Dp180 With Xsis Kit)

    Performance Specifications (DP180 with XSIS kit) Stapling / Folding Specifications Paper Size BDFx: 7 x 10” – 14 x 18.5” (178 x 254 mm – 356 x 470 mm) BDFx w / BCFx in bypass mode: 8 x 10” – 12.25 x 18.5” (203 x 254 mm – 310 x 470 mm) BDFx w / BCFx feeding covers: 8 x 10”...
  • Page 27: System Dependencies And Prerequisites

    The printer must be equipped with a Bypass Transport to enable In-line Finishing. • It is highly recommended that the printer is equipped with a Bourg Sheet Rotator (BSR) to maximize output. • Due to the height of the bypass transport on DocuPrint it is not possible to attach the BCFx without the BSR.
  • Page 28: Productivity Guide

    Productivity Guide The calculated productivity for the BDFx is based on host machine running duplex job. Set Size / 1 sheet 2 sheets 8.5 x 11” (A4) without BCFx Booklets / Hour 1800 1384 Set Size / 1 sheet 2 sheets 8.5 x 11”...
  • Page 29: 5. Xerox Igen3 Digital Production Press

    Listed below are the Performance Specifications for the C.P. Bourg Document Finisher, Cover Feeder, SquareEdge Module and Sheet Rotator. Note: For specific information on the BDFx together with the Xerox Book Factory, please refer to the Xerox Book Factory SPG. Stapling / Folding Specifications Paper Type / BDFx / SQEDG: Uncoated Stock, 16 lbs Bond –...
  • Page 30: Limitations

    The Cover Page of the booklet must be sent as the last page in the set. If installing a new Book Factory on an existing iGen3 installation, a Xerox iGen3 Finishing Interface kit (product code UYR) must be ordered. The BSR is mandatory when a BDFx is installed inline with iGen3.
  • Page 31: Productivity Guide

    Productivity Guide Set Size / 1 sheet 2 sheets 8.5 x 11” (A4) Booklets / Hour 1500 1000 Set Size / 1 sheet 2 sheets 11 x 17” (A3, SRA3) Booklets / Hour The calculated productivity for the BDFx is based on host machine running duplex job.
  • Page 32 C.P. Bourg Document Finisher (BDFx)
  • Page 33: 6. Xerox Nuvera 100 / 120 Digital Production System

    6. Xerox Nuvera 100 / 120 Digital Production System Performance Specifications Listed below are the Performance Specifications for the C.P. Bourg Document Finisher, Cover Feeder, SquareEdge Module and Sheet Rotator. Stapling / Folding Specifications Paper Type / BDFx / SQEDG: Uncoated Stock, 16 lbs Bond – 110 lbs Index (60 - 200 gsm) Weight BCFx: Uncoated Cover Stock, 20 lbs Bond –...
  • Page 34: Limitations

    The Finisher Transport Module is required for in-line connectivity to the printer. • Currently, a Xerox Document Stacker 5000 must be installed in-line with the printer and the BDFx. • If there is a transition of an existing BCFx to a Nuvera Digital Production System, an upgrade is needed.
  • Page 35: Configuration Guide

    Configuration Guide The Configuration Guide contains diagrams over the various Finishing Solutions that are currently supported. Printer Configurations Productivity Guide The calculated productivity for the BDFx is based on host machine running duplex job. Set Size / 1 sheet 2 sheets 8.5 x 11”...
  • Page 36 C.P. Bourg Document Finisher (BDFx)
  • Page 37: Customer Agreement

    For installations made in the US and Canada, a copy of the signed Customer Agreement must A) Attached to the XOA / Customer purchase order and faxed to SPA: 1-800 –407-8430. B) Scanned and emailed to Phil.Schmelzlen@xerox.com, or faxed to Phil Schmelzlen (585) 427-3140 (8*227-3140).