WEST PAM-195-P-PVG Technical Documentation Manual

Power amplifier for directional valves with ratiometric input

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Technical Documentation
PAM-195-P-PVG
Power amplifier for directional valves with ratiometric input

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Summary of Contents for WEST PAM-195-P-PVG

  • Page 1 Technical Documentation PAM-195-P-PVG Power amplifier for directional valves with ratiometric input...
  • Page 2: Table Of Contents

    5.5.7 IPWM (Solenoid current controller I gain) ....................24 Process data (Monitoring) ..........................24 Appendix ..................................25 Failure monitoring ............................... 25 Troubleshooting ..............................25 Description of the command structure ........................ 26 Notes ..................................27 Page 2 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 3: General Information

    1 General Information Order Number PAM-195-P-PVG-2230 - power amplifier for directional valves with integrated power limitation function Scope of supply The scope of supply includes the module plus the terminal blocks which are a part of the housing. The Profibus plug, interface cables and further parts which may be required should be ordered separately.
  • Page 4: Symbols Used

    We reserve the right to make technical modifications due to further development of the product described in this manual. The technical information and dimensions are non-binding. No claims may be made based on them. This document is protected by copyright. Page 4 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 5: Safety Instructions

     The module may not be used in an explosive environment.  To ensure adequate cooling the ventilation slots must not be covered.  The device must be disposed of in accordance with national statutory provisions. Page 5 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 6: Characteristics

    Free parameterization of RAMPS, MIN und MAX, output current, DITHER (frequency, amplitude)  Nominal output current range: 0,5… 2,6 A  Simple and application orientated parameter settings via WPC-software  Failure monitoring and extended function check Page 6 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 7: Device Description

    Made in Germany Date: Add.: W.E.ST. Elektronik D-41372 Niederkrüchten Homepage: http://www.w-e-st.de Typenschild und Anschlussbelegung Type plate and terminal pin assignment W.E.ST. LEDs Ready Klemmblöcke (steckbar) Terminals (removable) interface 9 10 11 12 14 15 16 Page 7 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 8: Use And Application

    Switched inductances (relays and valve coils connected to the same power supply) must always be provided with appropriate overvoltage protection directly at the coil. Page 8 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 9: Commissioning

    CAUTION! The drive can now leave its position and move to an end position with full speed or the pressure can reach maximum. Take safety measures to prevent per- sonal injury and damage. The amplifier can be controlled now via the command value input. Page 9 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 10: Function Modes And Technical Description

    Error detected (e. g. valve solenoid or 4… 20 mA). Flashing: Not active when SENS = OFF. YELLOW LED in the middle position = Current to the solenoid; the intensity is proportional to the actual output current. Page 10 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 11: Typical System Structure

    (*1) proportional valve (*2) hydraulic cylinder (*3) power amplifier PAM-195-P-PVG (*4) reference supply and ratiometric signal Method of operation This power amplifier is controlled by a ratiometric input signal (normally from a joystick). That means 25% up to 75% of the separately measured voltage value are used as command signal. 50% are the zero position. An ENABLE signal (typically 24V) activates the module and the READY output indicates this, if no internal or ex- ternal error was detected.
  • Page 12: Input And Output Signals

    The output and the READY signal will be activated. By deactivating error signals are reset. READY output: PIN 5 Module is ready, no errors are detected OFF: ENABLE (PIN 15) is deactivated or an error is detected. Page 12 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 13: Circuit Diagram

    Circuit diagram Page 13 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 14: Typical Wiring

    Ratiometrischer Sollwert / ratiometric command signal Versorgung Sollwertgeber / Supply of setpoint device Enable Input connection (examples) Potentiometer / Joystick Supply voltage PIN 14 Signal in PIN 9 0V PIN 10 GND PIN 11 Page 14 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 15: Technical Data

    Storage temperature [°C] Humidity <95 (not condensing) Vibration IEC 60068-2-6 (category C) Connections USB type B 4 x 4pol. screw terminals PE: direct via DIN rail EN 61000-6-2: 8/2005 EN 61000-6-4: 6/2007 ; A1:2011 Page 15 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 16: Parameter

    Parameters of the power stage CURRENT 1000 Rated solenoid current DAMPL 0.01 % Dither amplitude DFREQ Dither frequency 2604 PWM frequency Current loop auto adjustment PPWM P-Gain of the current loop IPWM I-Gain of the current loop Page 16 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 17: Basic Parameters

    READY output. Deactivating is possible especially for troubleshooting. AUTO MODE: The module checks each second the actual failure status, which will (in case of a per- sistent error) trigger the LED and the READY output for a short time. Page 17 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 18: Ccmode (Activation Of The Characteristic Linearization)

    The percentage values refer to the ratiometric sig- nal. If the input signal increases above 90% or de- creases below 10% it will be detected as error. Error range Working range Page 18 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 19: Ra (Ramp Function)

    A. According to this the third quadrant represents the acceleration ramp for solenoid B so that the fourth quadrant remains for the deceleration ramp for solenoid B. ATTENTION: Because of internal calculations rounding errors may be occur on the display. RA:2 RA:1 RA:3 RA:4 Page 19 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 20: Output Signal Adaption

    For the input of the characteristics linearization, the WPC-300 program provides a table and a graphic data input. The input signal is mapped on to the X-axis and the output signal is mapped on to the Y-axis. Page 20 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 21: Min (Overlap Compensation)

    This dead band is necessary, in order to avoid unrequested activations caused by small variations of the input signal. If this module is used in a position controls, the TRIGGER value should be reduced (typical: 1…10). Page 21 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 22: Signal:u (Output Polarity)

    The DITHER frequency should not be confused with the PWM frequency. In some proportional valve documentations a mistake is done by the definition of the DITHER / PWM frequency. It is recognizable by missing information about the DITHER amplitude. Page 22 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 23: Pwm (Pwm Frequency)

    5.5.5 ACC (Auto adaptation of the closed loop current controller) Command Parameters Unit Group x= ON|OFF Operation mode of the closed loop current control. In automatic mode PPWM and IPWM are calculated depending on the preset PWM-frequency. OFF: Manual adjustment. Page 23 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 24: Ppwm (Solenoid Current Controller P Gain)

    Output signal to power stage Current to solenoid A Current to solenoid B Reference supply voltage The process data are the variable values which can be continuously observed on the monitor or on the oscillo- scope. Page 24 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 25: Appendix

    Internal data error: execute the command / press the button SAVE to delete the data error. The system reloads the DEFAULT data. With the WPC-300 operating program the failure can be localized directly via the monitor. Page 25 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 26: Description Of The Command Structure

    Examples: nnnn = “MIN”, i = “A” and x = “2000” MIN:A 2000 nnnn = „OFFSET“ and x = „50“ OFFSET 50 nnnn = “C”, i = “IC” and x = “2000” C:IC 2000 Page 26 of 27 PAM-195-P-PVG 18.06.2019...
  • Page 27: Notes

    7 Notes Page 27 of 27 PAM-195-P-PVG 18.06.2019...

This manual is also suitable for:

Pam-199-p

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