1. Manuals
  2. Brands
  3. HOGG & DAVIS Manuals
  4. Utility Vehicle
  5. ODP 20-4
  6. Manual

HOGG & DAVIS ODP 20-4 Manual

2,000 lb. four drum puller
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
ODP 20-4
The information, specifications, and illustrations in this manual are on the basis of
information available at the time it was written. The specifications, torque values,
pressures of operation, measurements, adjustments, illustrations, and other items can
change at any time. These changes can affect the service of the given product.
For the complete and most current information, contact:
Hogg & Davis, Inc
P.O. Box 405 / 3800 Eagle Loop
Odell, OR 97044-0405
541-354-1001
541-354-1080 Fax
For most recent manual
version please visit:
www.hoggdavis.com
ver. 2.0

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ODP 20-4 and is the answer not in the manual?

Questions and answers

Related Manuals for HOGG & DAVIS ODP 20-4

Summary of Contents for HOGG & DAVIS ODP 20-4

  • Page 1 ODP 20-4 The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. The specifications, torque values, pressures of operation, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service of the given product.

  • Page 2: Table Of Contents

    ODP 20-4 2,000 Lb. Four Drum Puller Table of Contents Table of Contents ......................- 2 - Product Warnings......................- 3 - General Specifications ....................- 4 - Setup on the Job ......................- 7 - Setup of the unit ......................- 7 - Position of unit ......................

  • Page 3: Product Warnings

    ODP 20-4 2,000 Lb. Four Drum Puller Product Warnings These warning labels and others like it are placed in critical areas of the machine. The warnings are to be read and fully understood prior to operation of the unit. © COPYRIGHT 2016 HOGG & DAVIS, INC...

  • Page 4: General Specifications

    ODP 20-4 2,000 Lb. Four Drum Puller General Specifications This unit is designed to install overhead cable/conductor.  Four Drum Puller  2000 lb. Maximum Line Pull – Single Reel  36” Rope Reel Diameter  Rope Capacity 10,600 ft. of 7/16” per reel ...
  • Page 5 ODP 20-4 2,000 Lb. Four Drum Puller © COPYRIGHT 2016 HOGG & DAVIS, INC - - 5 - -...
  • Page 6 ODP 20-4 2,000 Lb. Four Drum Puller © COPYRIGHT 2016 HOGG & DAVIS, INC - - 6 - -...

  • Page 7: Setup On The Job

    ODP 20-4 2,000 Lb. Four Drum Puller Operating Instructions All persons operating this machine must read and understand this manual as well as the operating, danger, and warning decals placed on the machine. Failure to read and understand these items subjects the operator and others to DEATH or SERIOUS INJURY.

  • Page 8: Jack Stands / Outriggers

    ODP 20-4 2,000 Lb. Four Drum Puller Jack Stands / Outriggers Actuate the rear outriggers to stabilize the trailer. Attempt to level the trailer as much as possible. The outriggers have the ability to raise the tires from the ground, but as a rule they should be used to stabilize the load across all contact points on the ground, i.e.

  • Page 9: Pulling Control

    ODP 20-4 2,000 Lb. Four Drum Puller Refer to the performance chart for proper hydraulic pressure as it directly relates to conductor tension. This chart is located on the control panel of the unit. ***These instructions assume that the operator has set the proper drive pin for the reel to be pulled in.

  • Page 10: Level Wind

    ODP 20-4 2,000 Lb. Four Drum Puller Pulling Control The following instructions explain how to properly set up the unit when it is to be used as a puller and have a pulling rope UNDER TENSION. Use of these instructions assumes that all controls are at the same setting when the pulled previously stopped.

  • Page 11: Lubrication And Maintenance

    ODP 20-4 2,000 Lb. Four Drum Puller LUBRICATION AND MAINTENANCE This unit has no set PM schedule beyond that of the engine manufacturers suggested maintenance schedule. This unit should be visually inspected prior to each use while repairing any and all discrepancies prior to use.

  • Page 12: Drawbar Inspection

    ODP 20-4 2,000 Lb. Four Drum Puller Drawbar inspection  Regularly inspect he drawbar for wear and damage. If wear exceeds 1/8”, replace the drawbar eye.  Check all drawbar mounting fasteners for proper torque  Do not modify or add to the product ...

  • Page 13: 15-15 Warranty

    ODP 20-4 2,000 Lb. Four Drum Puller 15-15 Warranty Hogg and Davis, Inc. warrants its trailers against Hogg and Davis, Inc. warrants it's trailer main defects in material or workmanship for period of 15 frame assemblies (except pintle eyes or other...

  • Page 14: Parts And Other Manufacturer Manuals

    ODP 20-4 2,000 Lb. Four Drum Puller Parts and other manufacturer manuals The Following drawings are for part identification only. Please reference the unit V.I.N. number and the corresponding part number when ordering. The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written.
  • Page 22 Common SPN.FMI Codes TEXT TRANSLATION % Accelerator Position #3 (Throttle 2) Voltage Above Normal or Shorted to High Source H Percent Accelerator Position #3 (Throttle 2) Voltage Below Normal or Shorted to Low Source Percent Accelerator Position #2 (Throttle 1) Voltage Above Normal or Shorted to High Source Percent Accelerator Position #2 (Throttle 1) Voltage Below Normal or Shorted to Low Source Accelerator Pedal Position (Multi-State Throttle) Voltage Above Normal, or Shorted to High Source Accelerator Pedal Position (Multi-State Throttle) Voltage Below Normal or Shorted to Low Source...
  • Page 23 Common SPN.FMI Codes TEXT TRANSLATION Injector Wiring Shorted to battery Injector Wiring Shorted to ground Sensor Supply Voltage 1 (+5V DC) Voltage Above Normal or Shorted to High Source Sensor Supply Voltage 1 (+5V DC) Voltage Below Normal or Shorted to Low Source Power Supply Low voltage to injectors Power Supply Power interruption Reprogram Controller ECU problem...
  • Page 24 Common SPN.FMI Codes TEXT TRANSLATION 1076 Fuel Injection Pump Fuel Control Value Error 1076 Fuel Injection Pump Fuel Control Value Error 1076 Fuel Injection Pump Fuel Control Valve Error 1076 Fuel Injection Pump Fuel Control Valve Error 1076 Fuel Injection Pump Fuel Control Valve Error 1076 Fuel Injection Pump Fuel Control Valve Error 1076...
  • Page 25 Appendix D 2G-ECO Governor Controller DTC Table Ver. 3.8.1 2007/5/18 J1939 Lamp Status J1939 Format Description （DEC） (Hex) 4 Engine Fuel Rack Position Sensor : Shorted to low source 1210 3 Engine Fuel Rack Position Sensor : Shorted to high source (Engine (E-ECU drive) start) 4 Accelerator Pedal Position Sensor "A"...
  • Page 26 ODP 20-4 Parts Manual The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. The specifications, torque values, pressures of operation, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service of the given product.
  • Page 27 ODP 20-4 Table of Contents Isometric View Curbside View Rear View Full Reel Assembly Reel Assembly Reel Lock Pin (New) Reel Lock Pin (Old) Levelwind Assembly Overspin Brake HD Brake Cylinder Planetary Drive (Old) Planetary Drive (New) Hydraulic Pumps Control Panel...

  • Page 28: Odp

    Spring Isolator 176# C29236 Cover, Engine C29012 Cover, Radiator D05151 Toolbox Door Brake Assembly LH See Brake Assembly Sheet Page 1 Brake Assembly RH See Brake Assembly Sheet ODP 20-4 Levelwind See Levelwind Sheet Reel Assembly See Reel Assembly Sheet...

  • Page 29: Curbside View

    17'- 2 " 204 27 " 8'-3" 99 7 " QTY. ITEM NO. PART NUMBER DESCRIPTION J04044 12k Dropleg Jack Drive Assembly See Drive Assembly Sheet Page 2 D05151 Toolbox Door Tank Assembly See Tank Assembly Sheet Curbside View B13106 Box, Electrical...

  • Page 30: Rear View

    2 " 96 31 " 8'-3" 99 7 " ITEM NO. PART NUMBER DESCRIPTION QTY. F10010 Mud Flap Page 3 Lighting See Lighting Sheet Rear View Axle Assembly See Axle Assembly Sheet...

  • Page 31: Reel Assembly

    QTY. ITEM NO. PART NUMBER DESCRIPTION B07276 Bearing, Pillow Block Page 4 R07007 Reel S29031 Sprocket Reel Assembly S43043 Shaft, 2 1/2" Stress Proof...
  • Page 32 D02042 QTY. ITEM NO. PART NUMBER DESCRIPTION B11344 Bolt, Hx Head 3/8"-16 x 1-1/2" D02042 Disc, Brake H09018 Hub, Locking B11364 Bolt, Hx Head 1/2"-13 x 1-3/4" B07031 Bearing, 2 1/2" Flange B11368 Bolt, Hx Head 1/2"-13 x 1-1/2" W01565 Washer, Split Lock 1/2"zinc .0000 .6250...
  • Page 33 QTY. ITEM NO. PART NUMBER DESCRIPTION P06071 Pin, Short Cam-Lock S28026 Spring, 1-1/4" x 4" S24021 Spacer, Reel Locking Pin B15126 Bracket, Locking Pin N04523 Nut, Hx Nylock® 1/4"-20 B11008 Bolt, Hx Head 1/4"-20 x 2" B11366 Bolt, Hx Head 1/2"-13 x 2" H02042 Handle, Cam Assy Page 6...

  • Page 34: Reel Lock Pin (New)

    Cam handle assy N04555 Nut, Hex Nylock® 1/2"-13 B15117 Mounting bracket L08004 Locking pin B11366 Bolt Hx head 1/2-13x2 Page 7 Reel Lock Pin S24021 Spacer, Reel Locking pin Assembly S28026 Spring, 1-1/4 x 4 (Obsolete) P06071 PIN, Short Cam-Lock, ODP 20-4...
  • Page 35 ITEM NO. PART NUMBER DESCRIPTION QTY. P06096 Pin, Stand F05630 Fitting, 1/4"-28 Zerk H09020 Hub Assembly F12001 Follower P06021 Roll Pin Page 8 S10010 15" Nylatron Sheave B11161 1/2"x5/8" Shoulder Bolt Levelwind S43300 Levelwind Shaft...

  • Page 36: Overspin Brake

    Note: When Ordering Caliper Stands Specify Right or Left Hand ITEM NO. PART NUMBER DESCRIPTION QTY. B15916 Caliper Stand C04913 Caliper, Brake B11484 Bolt, Hx Head 5/8"-11 x 3-1/2" Z8 N04558 Nut, Hx Nylock® 5/8"-11 Overspin Brakes P01052 Brake Pads (Set of 2)

  • Page 37: Hd Brake Cylinder

    ITEM NO. PART NUMBER DESCRIPTION QTY. N04107 Nut Hex 5/16"-18 C06009 Bar round 3" 1018 S28022 Return Spring P08017 Piston, Aluminum two groove O01061 Seal O01060 O-Ring H08003 Cylinder Tube R19007 Bar round 5/16" 1018 S28021 Spring P08016 2" Aluminum RB N04039 Nut Hex Jam 1/2-20 C06012...

  • Page 38: Planetary Drive (Old)

    NOTE: For units before 5/2014 ITEM NO. PART NUMBER DESCRIPTION QTY. B11433 Bolt, Hx Head 1/2"-13 x 1-1/2" Z8 W01565 Washer, Split Lock 1/2"zinc S29100 #100 idler 11t I02100 Idler sprocket mount - adjustable S43062 Shaft, Idler Sprocket F05071 Fitting, Grease Zerk 1/4"-28 tap B11020 Bolt, Hx Head 5/16"-18 x 1"...
  • Page 39 Note: 5/2014 to Present ITEM NO. PART NUMBER DESCRIPTION QTY. M09046 Mount, Planetary W01005 Washer, Flat SAE 1/2"zinc W01565 Washer, Split Lock 1/2"zinc B11446 Bolt, Hx Head 1/2"-13 x 2" Z8 B11376 Bolt, Hx Head 5/8"-11 x 2" S43042 ODP20-4D RE-DRIVE N04049 Nut, Hx 5/8"-11 G12006...
  • Page 40 ITEM NO. PART NUMBER DESCRIPTION QTY. B11343 Bolt Hx head 3/8-16x1-1/4 W01545 Washer, Split Lock 3/8" W01002 Washer Flat SAE 3/8 P20106 Pump, 10gpm O01111 O-ring Small Gear Pump P20070 Pump, Hydraulic B11364 Bolt Hx head 1/2-13x1-3/4 W01565 Washer, Split Lock 1/2" Page 13 W01005 Washer Flat SAE 1/2"...
  • Page 41 ITEM NO. PART NUMBER DESCRIPTION QTY. C02029 Throttle/ Cable Assembly S40035 Switch, SP/ST Toggle G02007 Gauge, 4" 600PSI L04200 PreHeat Light L04025 Light, Pilot G02022 Livorsi Tachometer G02033 Gauge, Livorsi 4 in 1 S41100 Switch Ignition JDD S40169 Switch, Payout Lock-Out M04061 Manifold Tension Control H02063...
  • Page 42 ITEM NO. PART NUMBER DESCRIPTION QTY. G02005 Gauge, Fuel Level V02081 G02007 Gauge, 4" 600PSI Tension Control K02707 Display, Yanmar T4 w/ Keyswitch S40100 Switch, SP/DT Momentary S40070 Switch, Key Cole Hersee C32004 Brake Cylinder S40169 Switch, Payout Lock-Out S40035 Switch, SP/ST Toggle M04061 Manifold Tension Control...
  • Page 43 ITEM NO. PART NUMBER DESCRIPTION QTY. I04003 Insulator, Small T01100 Tank, Hydraulic 31 gallon G02046 Gauge, Hyd oil level N07002 Neck, Hydraulic fill C06155A Cap, Hydraulic Page 16 C06205 Cap, Fuel Tank T01102 Tank, Fuel 19 gallon Assembly S46006 Fuel Sender...

  • Page 44: Operator Seat

    ITEM NO. PART NUMBER DESCRIPTION QTY. Page 17 P14053 Post, Offset Seat Mount P06999 Pin, Bent Hitch 5/8 x 3" Operator Seat S03040 Seat, Operator JD...

  • Page 45: Jackstands

    J04041 J04044 REAR STREETSIDE/FRONT REAR CURBSIDE JACKSTAND JACKSTAND Page 18 Jackstands...

  • Page 46: Electrical Hood

    ITEM NO. PART NUMBER DESCRIPTION Default/QTY. Page 19 H05002 Hood, Electrical S40003 Tekonsha Break-away switch Electrical Hood S21035 Socket 7-wire Pollak...
  • Page 47 L04070 L04035 Light, 2" Red Light, 2" Amber L04030 Light, 4" Tail Stop Turn G08005 Grommet 2" Light L04055 Light, License plate G08010 Grommet, 4" Tail/Stop/Turn Page 20 Incandecent Light Package...
  • Page 48 L04310 L04311 Light Red 2" LED Light Amber 2" LED L04032 Light, 4" Tail/Stop/Turn Kit LED P05025 Pigtail 2 wire L04055 G08005 Light, License plate Grommet 2" Light Page 21 LED Light Package...
  • Page 49 NOTE: For Units with No electrical box to the left of operator station Page 22...
  • Page 50 NOTE: For units with electrical box to the left of operator station Page 23...
  • Page 51 NOTE: For units with electrical box to the left of operator station Page 24...
  • Page 52 Page 25...
  • Page 53 Page 26...
  • Page 54 Page 27...
  • Page 55 ODP20-4 - Specifications Performance Continuous torque rating of 36,000 in-lbs, intermittent of 40,000 in-lbs. Continuous line pull of 2,000 lbs at full reel. 0 ~ 4.0 mph line speed with infinite speed and inching control. 3,500 PSI maximum hydraulic pressure at full performance. Reel Four pulling reels with individual mechanical engagement at each reel.
  • Page 56 Control Console The elevated control console is positioned in the center of the trailer tongue to provide optimum visibility and safety. Laser Engraved operators panel with Rowmark Lasermax to a depth of .003 inches. Hydraulic pressure gauge and Nominal line pull chart for line pull estimation. Spring return to neutral control joystick for take up and pay out functions.
  • Page 57 Wheel Torque Requirements Be sure to use only the fasteners matched to the cone angle of your wheel (usually 60° or 90°). The proper procedure for attaching your wheels is as follows: 1. Start all bolts or nuts by hand to prevent cross threading. 2.
  • Page 58 Maximum Wheel Fastener Torque The wheel mounting studs used on Dexter Axles conforms to the SAE standards for grade 8. The maximum torque level that can be safely applied to these studs is listed in the following chart: Stud Size Max.
  • Page 59 Decal Kit # K40012 D30018 D30010 D30009 D30001 D30015 D30067 D30059 D30042 (11) D30034 D30069 D30028 D30036 D30026 D30127 D30022 D30021 D30081 D30083 D30068 D30065 D30062 D30063 D30064 T19001 (10) Page 32 D30060 D30061 ODP 20-4 Decals...
  • Page 60 DETAIL A SCALE 1 : 12 ITEM NO. PART NUMBER DESCRIPTION QTY. D30059 Decal, 20-4 Tongue D30034 Decal, Grounding Lug R09044 Reflector, Amber 2x3-1/2 T19001 Red/White Reflective tape D30069 Decal, Lubricate Chain Daily D30042 Decal, Keep Hands Clear D30127 Decal, Burn Hazard D30028 Decal, Danger Twisty Man D30036...
  • Page 61 ITEM NO. PART NUMBER DESCRIPTION QTY. D30063 Decal, Blue Reel D30064 Decal, Green Reel D30068 Decal, Payout Lockout Release D30060 Decal, Lower Control D30061 Decal, Upper Control D30069 Decal, Lubricate Chain Daily D30065 Decal, Yellow Reel Page 34 D30083 Decal, 12v Socket D30062 Decal, Red Reel Decal Locations...
  • Page 62 ITEM NO. PART NUMBER DESCRIPTION QTY. D30059 Decal, 20-4 Tongue D30010 Decal, Hydraulic Fluid Only D30034 Decal, Grounding Lug R09044 Reflector, Amber 2x3-1/2 D30015 Decal, Hot Surface D30001 HD Logo 6x9 D30018 Decal, HD 1/2" x 9" D30036 Decal, Electrocution Hazard D30028 Decal, Danger Twisty Man T19001...
  • Page 63 QTY. ITEM NO. PART NUMBER DESCRIPTION D30042 Decal, Keep Hands Clear Page 36 R09043 Reflector, Red 2x3-1/2 Decal Locations D30034 Decal, Grounding Lug...
  • Page 64 Step 4: pump system up to @ 500psi and look for leaks. When finished, let the pressure in the system reach zero, then disconnect oil supply. Step 2: attach pressurized hydraulic oil source to connector C28072 male ISO46 Hydraulic oil quick connect fitting P01052...

Table of Contents