HOGG & DAVIS ODP 40 Manual

4,000 lb drum puller

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ODP 40

The information, specifications, and illustrations in this manual are on the basis of

information available at the time it was written. The specifications, torque values,

pressures of operation, measurements, adjustments, illustrations, and other items can

change at any time. These changes can affect the service of the given product.

For the complete and most current information, contact:

Hogg & Davis, Inc

P.O. Box 405 / 3800 Eagle Loop

Odell, OR 97044-0405

541-354-1001

541-354-1080 Fax

For most recent manual

version please visit:

www.hoggdavis.com

ver. 2.0

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Page 1 ODP 40 The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. The specifications, torque values, pressures of operation, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service of the given product.
Page 2: Table Of Contents
ODP 40 4,000 Lb Drum Puller Table of Contents Table of Contents ......................- 2 - Product Warnings......................- 3 - General Specifications ....................- 5 - Setup on the Job ......................- 8 - Setup of the unit ......................- 8 - Position of unit ......................
Page 4 ODP 40 4,000 Lb Drum Puller These warning labels and others like it are Placed in critical areas of the machine. The Warnings are to be read and fully Understood prior to operation of the unit. © COPYRIGHT 2016 HOGG & DAVIS, INC...
Page 5: General Specifications
ODP 40 4,000 Lb Drum Puller General Specifications This unit is designed to install overhead cable/conductor.  Single Reel Puller  4000 lbs Maximum Line Pull  72” X 56” Maximum Reel Diameter  6,000 lb Maximum Reel Capacity  Manual Jack stands (2) Rear – (1) Tongue ...
Page 7 ODP 40 4,000 Lb Drum Puller Operating Instructions All persons operating this machine must read and understand this manual as well as the operating, danger, and warning decals placed on the machine. Failure to read and understand these items subjects the operator and others to DEATH or SERIOUS INJURY.
Page 8: Setup On The Job
ODP 40 4,000 Lb Drum Puller Setup on the Job Setup of the unit Position of unit Position the trailer with the centerline of the trailers inline with the pull. Place the unit at a minimum of two times the height of the first block.
Page 9 ODP 40 4,000 Lb Drum Puller LOADING INSTRUCTIONS 1. Position trailer so that forklift or crane can be easily positioned. 2. Position reel drive pin assembly so that the lifting eye and removable pin are in the top position and apply brake.
Page 10 ODP 40 4,000 Lb Drum Puller Insert reel into the stand by indexing drive pin assembly from above and lower into place. Insert retaining pins into both the drive pin assembly and the dumb end of the shaft pocket. © COPYRIGHT 2016 HOGG & DAVIS, INC...
Page 12: Rope Payout Procedure (Free Wheel)
ODP 40 4,000 Lb Drum Puller Rope Payout Procedure (Free Wheel) When beginning the rope payout feature, be sure that the engine is turned off. Ensure that all tension is removed from the pulling rope before attempting to remove drive pin.
Page 13 ODP 40 4,000 Lb Drum Puller Apply the brake. Turn the Hydraulic Pressure knob CCW to release pressure Increase to approximately full throttle. Begin to actuate the joystick to take up. Turn the Hydraulic Pressure Control knob and set to 800 psi.
Page 14: Level Wind
ODP 40 4,000 Lb Drum Puller Level wind This unit is equipped with manual post style level wind. Operator must control during pull as needed for even take up of rope on reel. IF MACHINE IS TO BE USED FOR FIBRE OPTIC INSTALLATION, REFER TO THE CABLE MANUFACTURER FOR PROPER TENSIONING TECHNIQUES.
Page 15: Lubrication And Maintenance
ODP 40 4,000 Lb Drum Puller LUBRICATION AND MAINTENANCE This unit has no set PM schedule beyond that of the engine manufacturers suggested maintenance schedule. This unit should be visually inspected prior to each use while repairing any and all discrepancies prior to use.
Page 16: Drawbar Inspection
ODP 40 4,000 Lb Drum Puller Drawbar inspection  Regularly inspect he drawbar for wear and damage. If wear exceeds 1/8”, replace the drawbar eye.  Check all drawbar mounting fasteners for proper torque  Do not modify or add to the product ...
Page 17: 15-15 Warranty
ODP 40 4,000 Lb Drum Puller 15-15 Warranty Hogg and Davis, Inc. warrants its trailers against Hogg and Davis, Inc. warrants it's trailer main defects in material or workmanship for period of 15 frame assemblies (except pintle eyes or other...
Page 18: Parts And Other Manufacturer Manuals
ODP 40 4,000 Lb Drum Puller Parts and other manufacturer manuals The Following drawings are for part identification only. Please reference the unit V.I.N. number and the corresponding part number when ordering. The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written.
Page 26 Common SPN.FMI Codes TEXT TRANSLATION % Accelerator Position #3 (Throttle 2) Voltage Above Normal or Shorted to High Source H Percent Accelerator Position #3 (Throttle 2) Voltage Below Normal or Shorted to Low Source Percent Accelerator Position #2 (Throttle 1) Voltage Above Normal or Shorted to High Source Percent Accelerator Position #2 (Throttle 1) Voltage Below Normal or Shorted to Low Source Accelerator Pedal Position (Multi-State Throttle) Voltage Above Normal, or Shorted to High Source Accelerator Pedal Position (Multi-State Throttle) Voltage Below Normal or Shorted to Low Source...
Page 27 Common SPN.FMI Codes TEXT TRANSLATION Injector Wiring Shorted to battery Injector Wiring Shorted to ground Sensor Supply Voltage 1 (+5V DC) Voltage Above Normal or Shorted to High Source Sensor Supply Voltage 1 (+5V DC) Voltage Below Normal or Shorted to Low Source Power Supply Low voltage to injectors Power Supply Power interruption Reprogram Controller ECU problem...
Page 28 Common SPN.FMI Codes TEXT TRANSLATION 1076 Fuel Injection Pump Fuel Control Value Error 1076 Fuel Injection Pump Fuel Control Value Error 1076 Fuel Injection Pump Fuel Control Valve Error 1076 Fuel Injection Pump Fuel Control Valve Error 1076 Fuel Injection Pump Fuel Control Valve Error 1076 Fuel Injection Pump Fuel Control Valve Error 1076...
Page 29 Appendix D 2G-ECO Governor Controller DTC Table Ver. 3.8.1 2007/5/18 J1939 Lamp Status J1939 Format Description （DEC） (Hex) 4 Engine Fuel Rack Position Sensor : Shorted to low source 1210 3 Engine Fuel Rack Position Sensor : Shorted to high source (Engine (E-ECU drive) start) 4 Accelerator Pedal Position Sensor "A"...
Page 30 ODP 40 PARTS MANUAL The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. The specifications, torque values, pressures of operation, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service of the given product.
Page 31 ODP 40 Table of Contents Isometric View Curbside View Rear View Reel Assembly HD Brake Caliper HD Brake Caliper Shims Brake Caliper (Old Style) HD Brake Cylinder Levelwind Assembly Planetary Drive (Old) Planetary Drive (New) Engine/Pump Assembly Engine/Pump Assembly Tier 4...
Page 32 Guard, Chain ODP40 Drive See Drive Sheet Tanks See Tanks Sheet B13106 Box, Electrical C29027 Cover, Kick Panel Seat Assy Seat Assy w/ pin J04044 12k Dropleg Jack Page 1 E04017 Eye, Pintle ODP 40 Controls T4f See Controls Sheet...
Page 33 16'-6 2 " 198 5 " 8'-1" 97 1 " Page 2 Curbside View...
Page 34 8'-2" 97 3 " Weight: 11,720 lbs. ITEM NO. PART NUMBER DESCRIPTION QTY. J04042 12k Dropleg Jack Lighting See Lighting Sheet Axle Assembly Tandem Axle Levelwind Assembly See Levelwind Sheet Page 3 C32020 Cylinder, Levelwind Rear View J04043 12k Dropleg Jack...
Page 35 12 19 ITEM NO. PART NUMBER DESCRIPTION QTY. P06003 Drive Locking Pin P06047 Pin, Shaft D02020 Disc, Vented Brake S04032 Screw, Set 1/2-13x1/2 H09106 Hub, brake 2-7/17" shaft B07401 2-7/16" Pillow Block Bearing S29032 Drive Sprocket K01010 Key, 1/2 x 1/2 x 2-1/2 S43034 Bearing Shaft w/ Seat S43053...
Page 36 Use Spacers to get Approx. 1/16" Clearance Between Brake Pads and Brake Rotor (Both sides) C04031A -- Complete Assembly (Contains Items 1-7) ITEM NO. PART NUMBER DESCRIPTION QTY. S04141 Screw SHCS 5/8-18x4 C04037 Caliper Half, Countersink B18005 Bleader, -4 o-ring O01225 O-Ring, Piston P08004...
Page 37 Shim, 7in Caliper S14065 S14066 S14067 S14068 Spacer 14ga Spacer 11ga Spacer 3/16 Spacer 1/4 0.0900 0.1250 0.1875 0.2500 Page 6 PROPRIETARY AND CONFIDENTIAL DRAWN HOGG & DAVIS Shim, 7" Caliper THE INFORMATION CONTAINED IN THIS TITLE: NAME DRAWING IS THE SOLE PROPERTY OF HOGG&DAVIS.
Page 38 ITEM NO. PART NUMBER DESCRIPTION QTY. N04558 Nut Hex Nylock® 5/8-11 B15924 Caliper Mount Page 7 Overspin Brake C04912WIDE Caliper, Overspin Brake (Old Style) P01052 Brake Pads (Set of 2) B11484 Bolt Hx head 5/8-11x3-1/2 Z8...
Page 39 ITEM NO. PART NUMBER DESCRIPTION QTY. N04107 Nut Hex 5/16"-18 C06009 Bar round 3" 1018 S28022 Return Spring P08017 Piston, Aluminum two groove O01061 Seal O01060 O-Ring H08003 Cylinder Tube R19007 Bar round 5/16" 1018 S28021 Spring P08016 2" Aluminum RB N04039 Nut Hex Jam 1/2-20 C06012...
Page 40 ITEM NO. PART NUMBER DESCRIPTION QTY. F05071 Grease Zerk 1/4"-28 tap N04097 Nut Hex Jam 1-1/4-12 P06156 Pin, Levelwind Pivot S17000 Sleeve, Levelwind P06027 Pin, Height Adjust A08089 Arm, Levelwind R20044 Roller, Painted Steel B07110 Bearing, Roller S43129 Shaft, Roller C06041 Cap, End Page 9...
Page 41 ITEM NO. PART NUMBER DESCRIPTION QTY. B11451 Bolt Hx head 1/2-13x2-1/4 Z8 W01565 Washer, Split Lock 1/2" W01005 Washer Flat SAE 1/2 G12006 Planetary Gear M08043 Motor, Sauer MMF035D B11445 Bolt Hx head 1/2-13x1-3/4 Z8 Y01068 Drive Disengage Yoke H09022 Engagement Hub 23 24 R18014...
Page 42 ITEM NO. PART NUMBER DESCRIPTION QTY. S43057 Hex Shaft F05630 Zerk, Grease 1/4"-28 W01040 Washer, Split Lock 5/8"zinc B11476 Bolt, Hx Head 5/8"-11 x 2-1/2" Z8 R18014 Ring, Snap External W01014 Washer, Thrust B21019 Bushing, Bronze 18 17 14 16 S29068 Sprocket R18009...
Page 43 ITEM NO. PART NUMBER DESCRIPTION QTY. B11343 Bolt Hx head 3/8-16x1-1/4 W01545 Washer, Split Lock 3/8" W01002 Washer Flat SAE 3/8 P20103 Pump, 10gpm O01111 O-ring Small Gear Pump P20070 Pump, Hydraulic B11364 Bolt Hx head 1/2-13x1-3/4 W01565 Washer, Split Lock 1/2" Page 12 Engine/Pump W01005...
Page 44 ITEM NO. PART NUMBER DESCRIPTION QTY. E02034 assy Engine P09097 Pump Adapter Plate C28026 Pump Coupler/ Flywheel P20070 Pump, Hydraulic P20103 Pump, 10gpm Page 13 O01111 O-ring Small Gear Pump Engine Assembly Tier 4 Final I04010 Spring Isolator 176#...
Page 45 ITEM NO. PART NUMBER DESCRIPTION QTY. R12005 12v Socket S40100 Switch, SP/DT Momentary S40035 Switch, SP/ST Toggle G02076 Gauge, 600PSI D09030 Display, Controls Inc. S40070 Switch, Key Cole Hersee S40169 Switch, Payout Lock-Out M04061 Manifold Tension Control Page 14 H02063 Handle CP210 relief C34030 Controller, Joystick MCH...
Page 46 ITEM NO. PART NUMBER DESCRIPTION QTY. S41100 Switch Ignition JDD C02029 Throttle/ Cable Assembly S40100 Switch, SP/DT Momentary S40035 Switch, SP/ST Toggle G02076 Gauge, 600PSI L04200 PreHeat Light L04025 Light, Pilot G02022 Livorsi Tachometer G02033 Gauge, Livorsi 4 in 1 S40167 Switch, Payout Lock-Out M04061...
Page 47 ITEM NO. PART NUMBER DESCRIPTION QTY. G02005 Gauge, Fuel Level G02076 Gauge, 600PSI V02081 Tension Control C29034 Cover, Display Yanmar T4f K02707 Display, Yanmar T4 w/ Keyswitch S40100 Switch, SP/DT Momentary S40070 Switch, Key Cole Hersee C34030 Controller, Joystick MCH C32004 Brake Cylinder H02063...
Page 48 ITEM PART NUMBER DESCRIPTION QTY. G02046 Gauge, Hyd oil level N07002 Neck, Hydraulic fill C06155A Cap, Hydraulic T01955 Tank, Fuel 21 Gallon C06205 Cap, Fuel S46006 Fuel Sender N02001 Nipple, 1-1/4" x 3"LG V02001 Valve, Ball 1-1/4" NPT F04021 Filter Head Page 17 T01004 Tank, Hyd Fluid 18 Gallon...
Page 49 ITEM NO. PART NUMBER DESCRIPTION QTY. S03040 Seat, Operator JD Page 18 P14051 Post, Seat Mount Seat Assembly P06999 Pin, Bent Hitch 5/8 x 3"...
Page 50 J04043 J04044 J04042 RIGHT REAR FRONT LEFT REAR JACKSTAND JACKSTAND JACKSTAND Page 19 Jackstands...
Page 51 L04310 L04311 Light Red 2" LED Light Amber 2" LED L04032 Light, 4" Tail/Stop/Turn Kit LED P05025 Pigtail 2 wire L04055 G08005 Light, License plate Grommet 2" Light Page 20 LED Light Package...
Page 52 L04070 L04035 Light, 2" Red Light, 2" Amber L04030 Light, 4" Tail Stop Turn G08005 Grommet 2" Light L04055 Light, License plate G08010 Grommet, 4" Tail/Stop/Turn Page 21 Incandescent Light Package...
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Page 61 HOGG & DAVIS, INC Odell, Oregon USA ODP40 MODEL Single Drum Puller Unit Concept: • Single drum puller capable of pulling up to 4,000 lbs. Trailer mounted. • Puller unit totally independent of truck or trailer system • Drum is individually powered by hydraulic motor coupled to chain and sprocket. •...
Page 62 HOGG & DAVIS, INC Odell, Oregon USA ODP40 MODEL Single Drum Puller Performance: • Torque Rating – Continuous/Intermittent 88,000 in-lb / 99,000 in-lb • Linepull Ratings: 44“ full drum dia 4,000 lbs pull • Reel speed– Infinitely Variable: 0.0 ~ 30.5 rpm •...
Page 63 Wheel Torque Requirements Be sure to use only the fasteners matched to the cone angle of your wheel (usually 60° or 90°). The proper procedure for attaching your wheels is as follows: 1. Start all bolts or nuts by hand to prevent cross threading. 2.
Page 64 Maximum Wheel Fastener Torque The wheel mounting studs used on Dexter Axles conforms to the SAE standards for grade 8. The maximum torque level that can be safely applied to these studs is listed in the following chart: Stud Size Max.
Page 65 Decal Kit #K40015 D30018 D30010 D30009 D30015 D30033 D30001 D30042 D30077 D30034 D30026 D30028 D30036 D30127 D30022 D30021 D30069 D30080 D30067 D30081 Page 34 ODP40 Decals...
Page 66 D30084 D30086 D30083 D30078 D30068 D30082 D30128 R09043 R09044 T19001 (12') Page 35 ODP40 Decals...
Page 67 ITEM NO. PART NUMBER DESCRIPTION QTY. D30026 Decal, Danger Stand Clear D30034 Decal, Grounding Lug D30077 Decal, ODP 40 Tongue D30128 Established 1947 R09044 Reflector, Amber 2x3-1/2 D30010 Hydraulic Fluid Only T19001 Red/White Reflective tape D30042 Decal, Keep Hands Clear...
Page 68 QTY. ITEM NO. PART NUMBER DESCRIPTION D30084 Decal, Hyd Pressure D30069 Decal, Lubricate Chain Daily D30078 Decal, Upper Control D30086 Decal, Lower Control D30127 Decal, Burn Hazard D30067 Decal, Release Pressure H10075 Holder, Manual D30068 Decal, Payout Lockout Release H10020 Holder, Registration D30021 Decal, Untrained Operator...
Page 69 QTY. ITEM NO. PART NUMBER DESCRIPTION D30034 Decal, Grounding Lug D30077 Decal, ODP 40 Tongue D30010 Decal, Hydraulic Fluid Only R09044 Reflector, Amber 2x3-1/2 T19001 Tape, Red/White Reflective D30042 Decal, Keep Hands Clear D30028 Decal, Danger Twisty Man D30036 Decal, Electrocution Hazard...
Page 70 QTY. ITEM NO. PART NUMBER DESCRIPTION D30015 Decal, Hot Surface D30042 Decal, Keep Hands Clear R09043 Reflector, Red 2x3-1/2 D30034 Decal, Grounding Lug Page 39 D30036 Decal, Electrocution Hazard Decal Locations D30028 Decal, Danger Twisty Man...
Page 71 V02075 (3) Valve, Loadlock J04031 (1) J04032 (1) J04033 (1) Curbside Streetside Tongue A03005 (2) S40150 (3) Alarm, motion Switch, DP/DT Momentary Prince Valve 3Bank Page 40 ITEM NO. PART NUMBER DESCRIPTION QTY. V02100 Prince Inlet V02103 Valve, Prince Elec 4-Way Hydraulic Jackstands (Optional) V02104 Prince Outlet...
Page 72 9 10 11 12 ITEM NO. PART NUMBER DESCRIPTION QTY. B11342 Bolt, Hx Head 3/8"-16 x 1" W01545 Washer, 3/8" Split Lock C06041 Cap, End B07137 Bearing, Roller R20046 Roller W01594 Washer, Thrust Brass P19014 Pulley B07027 Bushing, Bronze F05071 Fitting, Grease Zerk 1/4"-28 tap S43031 Shaft...
Page 73 V02143 (1) S40035 (1) Valve, Parker Switch, SP/ST Toggle P09170 (1) Plate, Sub ITEM NO. PART NUMBER DESCRIPTION QTY. C28061 Coupler, F quick 1/2 NPT Page 42 C28062 Coupler, M quick 1/2 NPT F05215 Fitting, 8-8 90° NPT Auxiliary Tool Circuit (Optional) F05393 Fitting 1/2 NPT Jam nut...
Page 74 Step 5: Pump system up to 500psi and look for leaks. When finished, let the pressure in the system reach zero, then disconnect oil supply. Step4: Crack fitting to let any trapped air out not all systems may have a gauge Step 3: Crack bleeder and pump oil through system until no more air comes out of caliper...

HOGG & DAVIS ODP 40 Manual

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