WDT Soldos V3 Operating And Installation Instructions
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WDT Soldos V3 Operating And Installation Instructions

Brine nebulization system
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Operating and installation instructions
Brine Nebulization System
Type Soldos V3
Item no.: 24530, 24531
Language: EN

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Summary of Contents for WDT Soldos V3

  • Page 1 Operating and installation instructions Brine Nebulization System Type Soldos V3 Item no.: 24530, 24531 Language: EN...

  • Page 2: Table Of Contents

    9.4 Operating data sheet ............................64 9.5 Maintenance protocol ............................66 9.6 Spare parts list, wearing parts list, consumables list ..................68 10 Appendices .............................. 70 Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 2 of 70...
  • Page 3 Version: see footer Publications of any kind and translation into other languages, also of excerpts, is only permitted with the explicit approval of WDT - Werner Dosiertechnik GmbH & Co. KG. Subject to technical changes These operating instructions are based on the German original provided by WDT.

  • Page 4: Information Regarding These Instructions / General Information

    ATTENTION ! “ATTENTION" identifies safety instructions that are neglected at the risk of damage to goods! Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 4 of 70...

  • Page 5: Warranty

    (see below) to WDT. General warranty conditions WDT provides a warranty for 2 years from the date of commissioning, a maximum period of 27 months after delivery, assuming correct installation and commissioning with completed and signed commissioning protocol.

  • Page 6: Further Information

    Brine Nebulization System, Type Soldos V3 HINT ! Please send a completed commissioning protocol together with the defective part to WDT to maintain your warranty claims. We reserve the right to settle the warranty claim when no completed commissioning protocol is available.

  • Page 7: Safety

    Brine Nebulization System, Type Soldos V3 Safety Appropriate use The Soldos V3 brine nebulization station may only be used for the purposes specified in Section 3.2 of the product description! The locally applicable regulations (such as accident prevention regulations, German mandatory accident insurance...

  • Page 8: Product Description - Delivery Scope

    Product description - delivery scope Delivery scope / accessories The Soldos V3 brine nebulization station is used to generate a salty sea climate in steam rooms. It consists of the following components, which are installed on a mounting plate and ready to use: ...
  • Page 9 Wall socket for button connection Safety instructions: Figure 2, Control unit, side view Pressure switch Hose connection to nozzle Pluggable canister connection Main fuse Main switch Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 9 of 70...

  • Page 10: Product Description

    Brine Nebulization System, Type Soldos V3 Product description The Soldos V3 Brine Nebulization station is used to generate a salty sea climate in steam rooms. The brine is provided in a sterile polyethylene container that is filled in a germ-free manner. The germ-free brine solution is pumped by a membrane pump under high pressure through a fine nozzle.

  • Page 11: Technical Data

    The device may only be transported and stored in its original packaging. Careful handling must be ensured. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 11 of 70...

  • Page 12: Assembly

    3. Good air supply and extraction are recommended for the installation room. Assembly information (installation suggestion) The Soldos V3 is mounted on a wall in the utility room. Consider the space required for operation and maintenance of the device. ATTENTION :...
  • Page 13 Brine Nebulization System, Type Soldos V3 Installation plan Figure 4, Installation plan for Soldos V3 with 1 dosing pump Figure 5, Installation plan for Soldos V3 with 2 dosing pumps Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx...

  • Page 14: Mechanical Installation

    The O-rings of the nozzle part are lightly greased with the grease supplied Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 14 of 70...

  • Page 15: Hydraulic Installation

    Install the dosing line by starting at the nozzle part of the Brine Nebulization station and then connecting it to the hose connection (12). Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 15 of 70...

  • Page 16: Electrical Installation

    ESD discharge band that is connected to ground. Assembly:  The Soldos V3 is connected to the power mains via a safety power socket (230V, 50Hz).  Electrical wiring: See circuit diagram and terminal plan in Section 9.2, Terminal plans.

  • Page 17: Initial Operation

    Open the Settings  Dosing menu and enter the actually installed length of hose at the display. The maximum permitted hose length is 30m! Save the input with the SAVE button. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 17 of 70...
  • Page 18 Check the correct date on the display and set it if necessary! See Section 6.5.1.2. The disinfection should preferably be performed after or before the operation of the system, when no users are inside the room. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 18 of 70...
  • Page 19 1. Call up Disinfection as follows: Menu  Service menu  Disinfection . 2. Press the upper Start button and follow the menu logic. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 19 of 70...
  • Page 20 5. Reconnect the polyethylene container filled with disinfection solution and place it onto the bracket. Proceed as described in the following section to do this. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 20 of 70...
  • Page 21 5. Turn the connected container on its head and push it into the bracket. Care must be taken that the yellow flange ring is located in the appropriate guide. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 21 of 70...
  • Page 22 The disinfection program is completed once the exposure time has expired. The disinfection has to be repeated when a fault message occurs. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 22 of 70...
  • Page 23 The dosing pump starts up and the brine is transported through the whole system. The rinsing time and rinsing pressure are shown. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 23 of 70...
  • Page 24 Proceed as follows when you want to perform rinsing without disinfection. Call up Rinsing by selecting Menu  Service menu  Disinfection . Press the lower Start button to start rinsing. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 24 of 70...
  • Page 25 The dosing pump starts up and the brine is transported through the whole system. The rinsing time and rinsing pressure are shown. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 25 of 70...
  • Page 26  It is recommended to clean the room thereafter.  The device is then ready to use. Rinsing and disinfection activities are logged by the data logger. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 26 of 70...

  • Page 27: Operation / Handling

    It is not relevant how long the device has been used during this time. Controller - software The controller of the Soldos V3 is operated by using a touch display on the front of the device. External control signals (e.g. button) and the fault indication can be connected at the control panel in the housing as required.
  • Page 28 Figure 9, Touch screen stylus Controller menu structure Overview main menu Figure 10, Main menu overview Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 28 of 70...
  • Page 29 Brine Nebulization System, Type Soldos V3 Operating modes sub-menu Figure 11, Operating modes sub-menu Settings sub-menu Figure 12, Settings sub-menu Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 29 of 70...

  • Page 30: The Main Menu

    Login to the various rights levels Logout from the rights levels Successful logging off is indicated by a "0" in the information bar! Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 30 of 70...
  • Page 31 Login is required before settings can be entered into the device. Touch the Login button in the main menu to enter the password for the desired user level. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 31 of 70...

  • Page 32: Operating Modes Menu

    0 is performed. The login process must be repeated before any settings can be made. Operating modes menu Operating modes Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 32 of 70...
  • Page 33 The continuous dosing operating mode can be used to divide each day of the week into 2 time blocks. Start continuous dosing operating mode Provide settings for continuous dosing Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 33 of 70...
  • Page 34 An empty input template is shown here. You can enter 2 different periods with appropriate parameters. The continuous dosing set is active in the steam room during these periods. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 34 of 70...
  • Page 35 OK . Confirm with OK or terminate with ESC . The button leads to the previous view. (Repeated request to save) Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 35 of 70...
  • Page 36 Start button operation Enter settings for button operation Confirm the information text with OK . Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 36 of 70...
  • Page 37 The earliest Start time you can set is 00:01! The latest Start time you can set is 23:30! Otherwise, it may overlap with the next day. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 37 of 70...
  • Page 38 OK . Confirm with OK or terminate with ESC . The button leads to the previous view. (Repeated request to save) Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 38 of 70...
  • Page 39 Soldos V3 system is operated by an external system, e.g. a WDT central controller. You can set 2 individual time blocks for each day of the week. The Soldos V3 will only react to the input signal while these time blocks are active.
  • Page 40 The earliest Start time you can set is 00:01! The latest Start time you can set is 23:30! Otherwise, it may overlap with the next day. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 40 of 70...
  • Page 41 OK . Confirm with OK or terminate with ESC . The button leads to the previous view. (Repeated request to save) Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 41 of 70...

  • Page 42: Settings Menu

    5. User settings / password allocation 6. Network 7. WDT menu 1 8. WDT menu 2 9. Log files The button leads to the previous view. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 42 of 70...
  • Page 43 The button leads to the previous view. HINT ! The adaptation of the time to summer and winter time must be manually performed! Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 43 of 70...
  • Page 44 Store the data with the SAVE button once the entry is completed. Confirm with OK or terminate with ESC . The button leads to the previous view. (Repeated request to save) Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 44 of 70...
  • Page 45 On User Level 4, the network settings are reset. Confirm your selection with OK to reset the software to factory settings or terminate the process with ESC . Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 45 of 70...
  • Page 46 Menu" after the last entry. The user level selected will be shown in green in the information line. HINT ! Enter the changed password in the operating data sheet. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 46 of 70...
  • Page 47 6.5.1.8 WDT Menu 2 The operator has reading rights for this menu. Changes may only be performed by the WDT company customer service. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 47 of 70...
  • Page 48 The break between two dosing repeats Brine infusion: Duration of brine dosing triggered by a button press. (only possible with continuous dosing operating mode) Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 48 of 70...
  • Page 49 The effect lighting can be used for announcement and/or during dosing. Pre-indication: Lead-up time before dosing. The time is taken from the announcement setting in the dosing menu, see Section 6.5.2. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 49 of 70...

  • Page 50: Service Menu

    1. Inputs test menu 2. Outputs test menu 3. Pressure switch test menu 4. Perform disinfection 5. Bleed the pump 6. Information test menu Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 50 of 70...
  • Page 51 Explanation: Button: A signal from the button is provided (only when button operation is active). External input: A signal from an external unit is pending. (e.g. from WDT central controller) Pressure switch: A signal is provided by the pressure switch. (only Soldos SL) SL12 1/2: Number of clamp and number of the clamp strip on the control panel.
  • Page 52 This test is used to check the function of the pressure sensor. Press start for Pressure Sensor 1 or Pressure Sensor 2 (version with 2 dosing pumps). Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 52 of 70...
  • Page 53 HINT ! In the event of a fault message see Section 7.3, Fault removal / fault codes. 6.6.4 Perform disinfection See Section 5.2.1, Disinfection and rinsing of the Soldos V3 6.6.5 Bleed the pump See Section 5.2, Bleed pump 6.6.6 Information test menu Touch the Info button in the service menu to show the device data.

  • Page 54: Login

    Further information on these topics are available from your specialist dealer. 6.10 Top up consumables Refill brine: See Section 5.2.1, Disinfecting and rinsing the Soldos V3 Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx...

  • Page 55: Maintenance, Service, Faults

    Dosing is interrupted in response to a device fault. Fault indications See the following fault table for removing the fault messages Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 55 of 70...
  • Page 56 Pre-indication of disinfection You can perform the disinfection already. The pre- indication is repeated after 1 day. Message 2: Disinfection necessary Perform the disinfection. Message 3: Disinfection has failed, nozzle clogged Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 56 of 70...
  • Page 57 Message 4: Disinfection has failed, polyethylene container empty The disinfection must be repeated. Message 5: Overpressure! Message 6: Pressure sensor test, brine empty Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 57 of 70...
  • Page 58 Wrong time  Power supply interrupted for  Reset the time more than 20 days  Buffer capacitor defective  replace panel Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 58 of 70...

  • Page 59: Shutting Down - Storage - Disposal

    In case of doubt you can obtain information from the institution responsible for disposal in your region or from the manufacturer. When this is not possible, dispose of them as special waste. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 59 of 70...

  • Page 60: Documents

    Brine Nebulization System, Type Soldos V3 Documents Declaration of conformity Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 60 of 70...

  • Page 61: Terminal Plans

    Note regarding terminal plans: The special terminal plans adapted to optional equipment of the Brine nebulization station 1kg and 5kg are stored in the switch cabinet of the device. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 61 of 70...
  • Page 62 Brine Nebulization System, Type Soldos V3 Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 62 of 70...

  • Page 63: Commissioning Protocol / Instruction

    This protocol is to be completed by the commissioning technician! All warranty claims expire when no completed and signed commissioning protocol is available! The commissioning protocol is included in the documents attached. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 63 of 70...

  • Page 64: Operating Data Sheet

    Dosing effect lighting activate active / activate --- Announcement by sound activate active / activate --- Dosing sound activate active / activate --- Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 64 of 70...
  • Page 65 Dosing effect lighting activate active / activate --- Announcement by sound activate active / activate --- Dosing sound activate active / activate --- Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 65 of 70...

  • Page 66: Maintenance Protocol

    We recommend rinsing the inside area of steam baths at the end of the operation with water, so that no salt deposits or crusts can form. Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 66 of 70...
  • Page 67 Disinfection protocol Protection against germs and bacteria requires that disinfection as described in Section 5.2.1, Disinfecting and rinsing the Soldos V3 is performed and documented in the disinfection protocol at least every 28 days! It must furthermore be documented when the device is out of operation for more than 28 days.

  • Page 68: Spare Parts List, Wearing Parts List, Consumables List

    Non-return valve - 1S 4x1- M 1/4" is installed in 16155 dosing line 4x1, two hose connections 4x1 for Soldos Impulse damper for Soldos 21629 Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 68 of 70...
  • Page 69 25 SOLDOS disinfection tablets 19871-1 An opened brine polyethylene container is usable for 28 days. It must then be disposed of with the remaining content! Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 69 of 70...

  • Page 70: 10 Appendices

    Brine Nebulization System, Type Soldos V3 10 Appendices Own notes Index: 03 Change date: 01/03/2017 Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx Page 70 of 70...
  • Page 71 Maintenance performed by: ..................Date: ..........Countersigned by operator: ……............................Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Wartungsprotokolle WP\WDT WP 16 Wartungsprotokoll Soldos V3 EN FO 00.doc  = work completed Key: F= at each barrel change; 1 = every month, 3 = every 3 months, 6 = every 6 months, etc. ;...
  • Page 73 _____________________________________________________________________________________ _____________________________________________________________________________________ Commissioning and instruction performed: ......................Persons instructed: ……………………………………………………………………………………………………………………………….. Signature of commissioner: ............................Countersigned by operator: …..........................Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Inbetriebnahmeprotokoll IP\WDT IP 09 Soldos V3 EN FO 01.doc Page 1 of 2...
  • Page 74 Commissioning protocol IP 09 Soldos V3 Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Inbetriebnahmeprotokoll IP\WDT IP 09 Soldos V3 EN FO 01.doc Page 2 of 2...

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