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GENERAL PURPOSE
RETROFIT SIGN
CONVERSION
FOR USE ONLY IN
ACCORDANCE WITH KIT
INSTRUCTIONS
KIT IS COMPLETE ONLY WHEN ALL PARTS
REQUIRED BY THE INSTRUCTIONS ARE PRESENT
12.18.18

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Summary of Contents for HanleyLED Concorde Cabinet System

  • Page 1 GENERAL PURPOSE RETROFIT SIGN CONVERSION FOR USE ONLY IN ACCORDANCE WITH KIT INSTRUCTIONS KIT IS COMPLETE ONLY WHEN ALL PARTS REQUIRED BY THE INSTRUCTIONS ARE PRESENT 12.18.18...
  • Page 2: Before You Begin

    Reverse polarity connections may damage the LEDs and will void product warranty. must be disposed of in accordance with applicable local, state, Caution: Turn off power to sign before inspecting or removing existing light source. and federal laws. Power must remain off while installing the Concorde Cabinet System.
  • Page 3 Concorde Cabinet System This guide is designed to aid in the installation of HanleyLED’s Concorde Cabinet System. Skilled trades people that are familiar with general construction, electrical, and sign installation techniques should do the installation. Licensed electricians should provide all installation and hook-up of both the primary and secondary input/outputs of the HanleyLED power supply.
  • Page 4 Concorde Cabinet System Quick Assembly Step 1 Step 2 Order the size light bar just as you would order your replacement florescent Make sure you have all your pieces for assembly. Take all the Concorde lamps. Pick the size you want. Everything you’ll need to assemble the bar will be components out of the box.
  • Page 5 Retrofit Installation For Use With Existing Fluorescent Box Signs 1. Remove Existing Fluorescent Tubes 2. Connect all light bar pieces, if necessary. • Make sure power is off. Have a licensed electrician disconnect and remove all ballasts. Install Retrofit Connectors on each side of light bar. •...
  • Page 6: New Construction Installation

    New Construction Installation 1. Mount Speed Spring Brackets and Stationary Brackets to each 2. lnsert Light bars onto Speed Spring Brackets first. 3. Push the Concorde Bars down onto the Speed Spring Bracket, side of sign box. (Mount bracket base parrallel to the direction then insert other end onto stationary bracket.
  • Page 7 Light Bar Dimensions HLB-2S72 Example HLB-2S120 Example All components needed to assemble your fluorescent replacement length are included in the box. Pick the size you want and you’ll receive everything you need to assemble the bar. Item LED Lamp Cross Reference Components Watts (w) Lumens (lm) Actual assembled size (in)
  • Page 8: Layout Guidelines

    (inch) between bars (inch) - based on max spacing 8 - 9 1600-2700 Lightbox size: 47” x 67” 10-12 1000-2050 Concorde Cabinet System Tested with 3/16” by HanleyLED 12-15 640-1150 7328 white acrylic 12-19 500-950 Power Supply Load Chart & Cascading (bars in a series) Information Guidelines...
  • Page 9 48” Concorde Cabinet Example (HLB-2S48) Optional mounting method Speed Spring bracket (Spring and stationary) 18.8w 18.8w 18.8w 18.8w Total: 75.2w Input Output Concorde Cable Connector Retrofit (RF) Connector Watertight End Cap Speed Spring Bracket Set to mount in HO sockets for alternative mounting method (sold separately)
  • Page 10: Warranty

    - Please ensure that the output voltage of using power supply is DC (24±5%)V, and the rated power supply is recommended to underload by 20%. (HanleyLED “PPS5” Power Supplies can be loaded to 100% if absolutely needed with no effect to warranty)
  • Page 11 1.30.18...
  • Page 12 Reverse polarity connections may damage the LEDs and will void product warranty. must be disposed of in accordance with applicable local, state, Caution: Turn off power to sign before inspecting or removing existing light source. and federal laws. Power must remain off while installing the Concorde Cabinet System.
  • Page 13 Concorde Bar II System This guide is designed to aid in the installation of HanleyLED’s Concorde Bar II System. Skilled trades people that are familiar with general construction, electrical, and sign installation techniques should do the installation. Licensed electricians should provide all installation and hook-up of both the primary and secondary input/outputs of the HanleyLED power supply.
  • Page 14 Concorde Bar II System Quick Assembly Step 1 Step 2 Order the size light bar just as you would order your replacement florescent Make sure you have all your pieces for assembly. Take all the Concorde lamps. Pick the size you want. Everything you’ll need to assemble the bar will be Bar II components out of the box.
  • Page 15 Retrofit Installation For Use With Existing Fluorescent Box Signs 1. Remove Existing Fluorescent Tubes 2. Connect all light bar pieces, if necessary. • Make sure power is off. Have a licensed electrician disconnect and remove all ballasts. Install Retrofit Connectors on each side of light bar. •...
  • Page 16 New Construction Installation 1. Mount Speed Spring Brackets and Stationary Brackets to each 2. lnsert Light bars onto Speed Spring Brackets first. 3. Push the Concorde Bar II down onto the Speed Spring Bracket, side of sign box. (Mount bracket base parrallel to the direction then insert other end onto stationary bracket.
  • Page 17 Light Bar Dimensions All components needed to assemble your fluorescent replacement length are included in the box. Pick the size you want and you’ll receive everything you need to assemble the bar. Item LED Lamp Cross Reference Components Watts (w) Lumens (lm) Actual assembled size (in) HLB2-2S24 F24HO...
  • Page 18 - based on max spacing 10 - 12 2144-3618 Lightbox size: 47” x 67” 10-12 1340-2749 Concorde Bar II Tested with 3/16” by HanleyLED 12-15 857-1541 7328 white acrylic 12-19 670-1273 Power Supply Load Chart & Cascading (bars in a series) Information Guidelines Item...
  • Page 19 48” Concorde Cabinet Example (HLB2-2S48) Optional mounting method Speed Spring bracket (Spring and stationary) 17.9w 17.9w 17.9w 17.9w 17.9w Total: 89.5w Input Output Concorde Cable Connector Retrofit (RF) Connector Watertight End Cap Speed Spring Bracket Set to mount in HO sockets for alternative mounting method (sold separately)
  • Page 20 - Please ensure that the output voltage of using power supply is DC (24±5%)V, and the rated power supply is recommended to underload by 20%. (HanleyLED “PPS5” and “PPSEM” Power Supplies can be loaded to 100% if absolutely needed with no effect to warranty)

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