Parker Pneudri Maxi User Manual
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Parker Pneudri Maxi User Manual

Remote communications
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Pneudri Maxi
Remote Communications
User Guide
Original Language
EN
aerospace
climate control
electromechanical
filtration
fluid & gas handling
hydraulics
pneumatics
process control
sealing & shielding

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  • Page 1 Pneudri Maxi electromechanical filtration Remote Communications fluid & gas handling hydraulics User Guide pneumatics Original Language process control sealing & shielding...

  • Page 3: Table Of Contents

    Index Page 1 Safety Warning 2 General 3 Remote Communication Package Scope of Supply Exclusions 4 Hardware General Arrangement 4.2.1 Dryer Cable Connections - Pneudri Electronic Units 4.2.2 Dryer Cable Connections - MXA RS485 Network/ Junction Box Remote Communications Enclosure 4.4.1 Power Supply 4.4.2...
  • Page 4 Figures Figure 1 3-bank PNEUDRI electronic Remote Communication Installation Figure 2 White Control Enclosure Detail Figure 3 Junction Box Connections for a 3 Dryer Network Figure 4 Remote Communication Enclosure Mains Voltage Connection Figure 5 Active Network Interface (ANI) Terminations Voltage Connection Tables Table 1...
  • Page 5 Safety Warning Refer to the Installation and Maintenance Manual, and the Operating Instructions for the particular control system before carrying out any work on PNEUDRI electronic MPXE / DXE / DHE / MXA / MPXA dryers. When handling, operating or carrying out maintenance on a dryer or associated equipment, personnel must employ safe engineering practices and observe all relevant health and safety requirements and regulations.
  • Page 6 General The Remote Communication Package has been designed to operate on PC’s within the Windows 95/98/2000/XP, NT 3.51/4 environment, utilising a Dynamic Data Exchange (DDE) server. The use of DDE means that the data can be easily transferred to other packages supporting DDE. Upto 31 dryers can be integrated into a single system, and as with the dryers themselves the Remote Communication Package is based on a modular concept, where additional units can be added as the network grows.

  • Page 7: Exclusions

    Remote Communication Package Scope of Supply. The Remote Communication Package consists of the following components: - Remote Communications Enclosure containing the Active Network Interface (ANI) and local power supply. 5-metre RS232 communication cable; iii) Multi485 DDE Server installation software vii) Mating sockets for the RS485 connections on dryers.

  • Page 8: Communication Installation

    Hardware General Arrangement The general arrangement for a 3-bank PNEUDRI remote communication installation is shown in Figure 1 below. Junction Remote Communication Enclosure Including ANI Sentinel Key 3 x 3.5” Diskettes Multi 485software Multi485.exe Program VALIDATION CODE OK Node Code Site Files Files...

  • Page 9: Figure 2 White Control Enclosure Detail

    Figure 2: White Control Enclosure Detail The plug is a Bulgin Buccaneer 3-pin IP68 industrial cable socket part number PX0731S. The socket should be terminated as follows: -   L terminal RS485/ L1   N terminal RS485/ L2   E terminal RS485/ screen The cable can exit the dryer via an unused aperture in the black shroud support, which will require the fitting of the cable gland which is supplied.

  • Page 10: Figure 3 Junction Box Connections For A 3 Dryer Network

    The screen can be terminated on the controller body by crimping into a 6.3mm crimp terminal. It is suggested that only the controller end of the screen is connected to earth. 4.3. RS485 Network/Junction Box (to be supplied by customer) Depending on the dryer model and site specific conditions.

  • Page 11: Figure 4 Remote Communication Enclosure Mains

    4.4. Remote Communications Enclosure The enclosure contains a local power supply, mains voltage input terminals, a 9-way connector interface and an Active Network Interface (ANI). Which are described below: 4.4.1 Power Supply The power supply provides a stable DC voltage for the ANI. The power supply requires connecting to an external fused mains supply of between 85 - 264V 50/60Hz rated at 5W.

  • Page 12: Table 1 Ani Cable Terminations

    On the ANI, there are multiple RS485 and RS232 ports. Ensure the connections are made only to the communication ports specified below. Figure 5: Active Network Interface (ANI) Terminals 4.4.3 RS 485 Connection The RS485 cable from the junction box or dryer should be fed into the Remote Communication Enclosure via an unused cable gland.

  • Page 13: Dryer Setup

    Dryer Setup. Up to 31 PNEUDRI electronic MPXE / DXE / DHE / MXA / MPXA dryers (nodes) can be connected to a single RS485 network. To remotely address each dryer, every dryer has to have a unique Machine Number. The default setting on dryers is “1”.

  • Page 14: Introduction

    Software Installation Introduction To interpret the data and make it available to the widest range of programmes the software provides a gateway between the raw data provided by the dryers and then translates it and makes it available through the DDE interface supported by Windows and most Windows based packages.

  • Page 15: Software Setup

    Software Setup 5.4.1 Site Specific Informaion Before using the software it is necessary to finalise the site-specific settings this is most easily achieved by using “Windows Explorer” and locating the “Multi 485” directory on the hard drive. The “Multi 485” directory created is made up of a program executable <Multi485.exe>...

  • Page 16: Multi485.Exe

    Using Remote Communication for the First Time On the Windows “Start/Programs” taskbar will be a title for “Multi485 DDE Server” which will lead to Multi485. If no shortcut was created the file resides inside the Multi485 directory where it can be started manually. Multi485.exe The <multi485.exe>...
  • Page 17 i.e. ITEMFILE: DHPNDRL1V3_5.NOD becomes ITEMFILE: DHPNDRL1V3_3.NOD ITEMFILE: R1DHPNEU_V01.nod Make this change to all dryers on the network. Save this file. Returning to the "Station configuration/selection" window select "DRYER STATION" and click "Set current station" then "Save on exit" then "Exit". This will return to the main "Multi485"...
  • Page 18 Addressing A Particular Node An individual node can be addressed through packages supporting DDE. For example, in Microsoft Excel, this is done by entering the command/request in the format shown below: =multi485|<DDENAME>!<DDE text string> Therefore, if we want to read the sizing dewpoint of dryer #1 (machine number 1) then we would enter the following: - =multi485|dryer1!GetSizingDewpoint Dryer DDE Commands...
  • Page 19 iii) AdvDewpoint The outlet dewpoint from the dryer bank will be returned in milliCelsius. This will automatically be updated when a node status broadcast message is received. AdvPressure The inlet pressure to the dryer bank will be returned in millibar (gauge). This will automatically be updated when a node status broadcast message is received.
  • Page 20 CmdABVOnStopOff Command to configure the Automatic Bypass Valve (ABV) to remain closed when either the STOP KEY is pressed or a CmdStop is received. A “1” will be returned if the command is successfully carried out. CmdABVOnStopOn Command to configure the Automatic Bypass Valve (ABV) to open automatically when either the STOP KEY is pressed or a CmdStop is received.
  • Page 21 Get Messages GetABV A “1” will be returned if an Automatic Bypass Valve (ABV) is fitted across inlet and outlet ports of the dryer. GetAES A “1” will be returned if Active Exhaust Silencers (AES) are fitted to the exhaust ports of the dryer. iii) GetAFR A “1”...
  • Page 22 -“1” =remote control selected -“1” =high differential pressure across AO filter -“1” =high differential pressure across AA filter -“1” =high differential pressure across AR filter -“1” =heater contactor on side A is energised MSB -“1” =heater contactor on side B is energised N.B.
  • Page 23 GetElapsedHoursRun Requests the number of hours the dryer has been ONLINE and cycling since the last energy savings reset, the returned value will be from 0 to 99999. xvi) GetElapsedHoursRegenerating Requests the number of hours the dryer has been ONLINE and regenerating since the last energy savings reset, the returned value will be from 0 to 99999.
  • Page 24 xxiv) GetFaultRegister Each bit of the 4-byte (32-bit) binary number returned represents a particular type of fault event. This request therefore enables the operator to observe all ACTIVE faults without having to pole the individual Fault Registers. A “1” will be returned if that particular type of fault event is active.
  • Page 25 xxv) GetHiDewpoint The high (wet) outlet dewpoint alarm level will be returned in milliCelsius. xxvi) GetHiHiDewpoint The high (wet) outlet dewpoint fault level will be returned in milliCelsius. xxvii) GetHiTemperature The high inlet temperature alarm level will be returned in milliCelsius. xxviii) GetHiHiTemperature The high inlet temperature fault level will be returned in milliCelsius.
  • Page 26 xxxvii)GetModelID Requests the revision of the dryer connected to the network node. This request will return “L1V3_3”, indicating that the PNEUDRI electronic Microprocessor dryer is operating with software version 3.3. xxxviii)GetPressure The inlet pressure to the dryer bank will be returned in millibar (gauge). xxxix)GetPressureAFS A “1”...
  • Page 27 xlvii) GetSilencerMonth Requests the month during which the next exhaust silencer change is due, the returned value will be from 1 to 12. xlviii) GetSilencerYear Requests the year during which the next exhaust silencer change is due, the returned value will be from 0 to 99. N.B.Items xlii), xliii), xliv) and xlv) will return the last entered value if the dryer is configured as having no Active Exhaust silencers (AES) fitted.
  • Page 28 lvi) GetTotalHoursRun Requests the total number of hours the dryer has been ONLINE and cycling since commissioning, the returned value will be from 0 to 99999. lvii) GetTotalHoursRegenerating Requests the total number of hours the dryer has been ONLINE and regenerating since commissioning, the returned value will be from 0 to 99999.
  • Page 29 APPENDIX A STATION FILE DESCRIPTION The <Station> file describes the overall configuration of the network the DDE server is supposed to be communicating with. The <Dryer.Station.stn> system configuration should comprise of on [STATION] description and a number of [TOPIC] descriptions. Each [TOPIC] description is required for each node (dryer) in the network.
  • Page 30 ADDRESS: The machine number as displayed on the dryer (SHOW SETTINGS MENU) should be entered. ITEMFILE: This is the name of the node file relating to the device on the particular net- work node. The default file quoted is DHPNDRL1V3_5.nod for PNEUDRI electronic MPXE / DXE / DHE dryers operating on version 3.5 software.
  • Page 31 APPENDIX B A typical listing for a Pneudri Electronic version 3.3 is shown below. This file contains all error code strings, the file should be formatted as follows: The code string category is indicated by "[]" symbols, this should match one of the code definitions in the "NOD"...
  • Page 32 137: ACTIVE-High inlet temperature warning 138: ACTIVE-High inlet temperature fault 139: ACTIVE-Dewpoint probe fault 140: ACTIVE-Pressure probe fault 141: ACTIVE-Temperature probe fault 142: ACTIVE-Contactor fault side A 143: ACTIVE-Contactor fault side B 144: ACTIVE-Silencer change now due 145: ACTIVE-Change inlet AO filter 146: ACTIVE-Change inlet AA filter 147: ACTIVE-Change outlet AR filter 148: ACTIVE-Service now due...
  • Page 33 DATA-TYPE: P-PSI ADVISE: -1 MSG-CODE: 255 MSG-DATA<: 1 DATA-LOC: 3 TIMEOUT 20 [ITEM] DDENAME: AdvDewpoint DATA-TYPE: T-FAH ADVISE: -1 MSG-CODE: 255 MSG-DATA<: 1 DATA-LOC: 5 OFFSET: -148 ;*********************************** ; identification request definitions* ;*********************************** [ITEM] DDENAME: GetManufacturerID MSG-CODE: 0 MSG-DATA<: 6 DATA-TYPE: STRING [ITEM] DDENAME: GetModelID...
  • Page 34 [ITEM] DDENAME: CmdStop MSG-CODE: 2,1 MSG-DATA>: 0 MSG-DATA<: 1 [ITEM] DDENAME: CmdABVOnStopON MSG-CODE: 2,2 MSG-DATA>: 0 MSG-DATA<: 1 [ITEM] DDENAME: CmdABVOnStopOFF MSG-CODE: 2,3 MSG-DATA>: 0 MSG-DATA<: 1 [ITEM] DDENAME: CmdOpenABV MSG-CODE: 2,4 MSG-DATA>: 0 MSG-DATA<: 1 [ITEM] DDENAME: CmdCloseABV MSG-CODE: 2,5 MSG-DATA>: 0 MSG-DATA<: 1 [ITEM]...
  • Page 35 ;************************** ;data request definitions * ;************************** [ITEM] DDENAME: GetStatus DATA-TYPE: CODED,STATUS ADVISE: 1 MSG-CODE: 3 MSG-DATA<: 1 [ITEM] DDENAME: GetPressure DATA-TYPE: P-PSI ADVISE: 1 MSG-CODE: 4,0 MSG-DATA>: 0 MSG-DATA<: 1 [ITEM] DDENAME: GetDewpoint DATA-TYPE: T-FAH OFFSET: -148 ADVISE: 1 MSG-CODE: 4,1 MSG-DATA<: 1 [ITEM] DDENAME: GetTemperature...
  • Page 36 [ITEM] DDENAME: GetDigitalOutputs ADVISE: 1 MSG-CODE: 4,5 MSG-DATA<: 1 [ITEM] DDENAME: GetFaultRegister MSG-CODE: 18 MSG-DATA<: 4 ADVISE: 5 ;*************************************************** ;EEPROM parameter request/modification definitions * ;*************************************************** [ITEM] DDENAME: GetCurrentSequenceTime ADVISE: 1 MSG-CODE: 19,0 MSG-DATA<: 2 [ITEM] DDENAME: GetServiceDate ADVISE: 30 MSG-CODE: 19,1 MSG-DATA<: 3 [ITEM] DDENAME: GetServiceDay...
  • Page 37 [ITEM] DDENAME: GetServiceYear ADVISE: 30 MSG-CODE: 19,1 MSG-DATA<: 1 DATA-LOC:2 [ITEM] DDENAME: GetSilencerDate ADVISE: 30 MSG-CODE: 19,2 MSG-DATA<: 3 [ITEM] DDENAME: GetSilencerDay ADVISE: 30 MSG-CODE: 19,2 MSG-DATA<: 1 [ITEM] DDENAME: GetSilencerMonth ADVISE: 30 MSG-CODE: 19,2 MSG-DATA<: 1 DATA-LOC:1 [ITEM] DDENAME: GetSilencerYear ADVISE: 30 MSG-CODE: 19,2 MSG-DATA<: 1...
  • Page 38 [ITEM] DDENAME: GetTotalHoursRun ADVISE: 30 MSG-CODE: 19,5 MSG-DATA<: 4 [ITEM] DDENAME: GetTotalHoursRegenerating ADVISE: 30 MSG-CODE: 19,6 MSG-DATA<: 4 [ITEM] DDENAME: GetElapsedEnergySavings ADVISE: 30 MSG-CODE: 19,7 MSG-DATA<: 1 [ITEM] DDENAME: GetElapsedHoursRun ADVISE: 30 MSG-CODE: 19,8 MSG-DATA<: 4 [ITEM] DDENAME: GetElapsedHoursRegenerating ADVISE: 30 MSG-CODE: 19,9 MSG-DATA<: 4 [ITEM]...
  • Page 39 [ITEM] DDENAME: GetDOT MSG-CODE: 19,13 MSG-DATA<: 1 [ITEM] DDENAME: GetHygrometerDisplayActivated MSG-CODE: 19,14 MSG-DATA<: 1 [ITEM] DDENAME: GetDDS MSG-CODE: 19,15 MSG-DATA<: 1 [ITEM] DDENAME: GetDewpointAFS MSG-CODE: 19,16 MSG-DATA<: 1 AND: 1 [ITEM] DDENAME: GetPressureAFS MSG-CODE: 19,16 MSG-DATA<: 1 AND: 2 >>: 1 [ITEM] DDENAME: GetTemperatureAFS MSG-CODE: 19,16...
  • Page 40 [ITEM] DDENAME: GetARS MSG-CODE: 19,18 MSG-DATA<: 1 [ITEM] DDENAME: GetSizingDewpoint MSG-CODE: 19,19 MSG-DATA<: 1 DATA-TYPE: T-FAH OFFSET:-148 [ITEM] DDENAME: GetHiDewpoint MSG-CODE: 19,20 MSG-DATA<: 1 DATA-TYPE: T-FAH OFFSET:-148 [ITEM] DDENAME: GetHiHiDewpoint MSG-CODE: 19,21 MSG-DATA<: 1 DATA-TYPE: T-FAH OFFSET:-148 [ITEM] DDENAME: GetMaxOperatingPressure MSG-CODE: 19,22 MSG-DATA<: 1 DATA-TYPE: P-PSI...
  • Page 41 [ITEM] DDENAME: GetLoPressure MSG-CODE: 19,25 MSG-DATA<: 1 DATA-TYPE: P-PSI [ITEM] DDENAME: GetLoLoPressure MSG-CODE: 19,26 MSG-DATA<: 1 DATA-TYPE: P-PSI [ITEM] DDENAME: GetSizingTemperature DATA-TYPE: T-FAH OFFSET: 32 ADVISE: 1 MSG-CODE: 19,27 MSG-DATA<: 1 [ITEM] DDENAME: GetHiTemperature DATA-TYPE: T-FAH OFFSET: 32 ADVISE: 1 MSG-CODE: 19,28 MSG-DATA<: 1 [ITEM]...
  • Page 42 [ITEM] DDENAME: GetFault1 MSG-CODE: 20 MSG-DATA<: 1 DATA-TYPE: CODED,ERROR [ITEM] DDENAME: GetFault1Year MSG-CODE: 20 MSG-DATA<: 1 DATA-LOC: 1 [ITEM] DDENAME: GetFault1Minutes MSG-CODE: 20 MSG-DATA<: 1 DATA-LOC: 2 [ITEM] DDENAME: GetFault1Hours MSG-CODE: 20 MSG-DATA<: 1 DATA-LOC: 3 [ITEM] DDENAME: GetFault1Day MSG-CODE: 20 MSG-DATA<: 1 DATA-LOC: 4 [ITEM]...
  • Page 43 [ITEM] DDENAME: GetFault2Year MSG-CODE: 21 MSG-DATA<: 1 DATA-LOC: 1 [ITEM] DDENAME: GetFault2Minutes MSG-CODE: 21 MSG-DATA<: 1 DATA-LOC: 2 [ITEM] DDENAME: GetFault2Hours MSG-CODE: 21 MSG-DATA<: 1 DATA-LOC: 3 [ITEM] DDENAME: GetFault2Day MSG-CODE: 21 MSG-DATA<: 1 DATA-LOC: 4 [ITEM] DDENAME: GetFault2Month MSG-CODE: 21 MSG-DATA<: 1 DATA-LOC: 5 [ITEM]...
  • Page 44 [ITEM] DDENAME: GetFault3Minutes MSG-CODE: 22 MSG-DATA<: 1 DATA-LOC: 2 [ITEM] DDENAME: GetFault3Hours MSG-CODE: 22 MSG-DATA<: 1 DATA-LOC: 3 [ITEM] DDENAME: GetFault3Day MSG-CODE: 22 MSG-DATA<: 1 DATA-LOC: 4 [ITEM] DDENAME: GetFault3Month MSG-CODE: 22 MSG-DATA<: 1 DATA-LOC: 5 [ITEM] DDENAME: GetFault4 MSG-CODE: 23 MSG-DATA<: 1 DATA-TYPE: CODED,ERROR [ITEM]...
  • Page 45 [ITEM] DDENAME: GetFault4Hours MSG-CODE: 23 MSG-DATA<: 1 DATA-LOC: 3 [ITEM] DDENAME: GetFault4Day MSG-CODE: 23 MSG-DATA<: 1 DATA-LOC: 4 [ITEM] DDENAME: GetFault4Month MSG-CODE: 23 MSG-DATA<: 1 DATA-LOC: 5 [ITEM] DDENAME: GetFault5 MSG-CODE: 24 MSG-DATA<: 1 DATA-TYPE: CODED,ERROR [ITEM] DDENAME: GetFault5Year MSG-CODE: 24 MSG-DATA<: 1 DATA-LOC: 1 [ITEM]...
  • Page 46 [ITEM] DDENAME: GetFault5Day MSG-CODE: 24 MSG-DATA<: 1 DATA-LOC: 4 [ITEM] DDENAME: GetFault5Month MSG-CODE: 24 MSG-DATA<: 1 DATA-LOC: 5 [ITEM] DDENAME: GetFault6 MSG-CODE: 25 MSG-DATA<: 1 DATA-TYPE: CODED,ERROR [ITEM] DDENAME: GetFault6Year MSG-CODE: 25 MSG-DATA<: 1 DATA-LOC: 1 [ITEM] DDENAME: GetFault6Minutes MSG-CODE: 25 MSG-DATA<: 1 DATA-LOC: 2 [ITEM]...
  • Page 47 [ITEM] DDENAME: GetFault6Month MSG-CODE: 25 MSG-DATA<: 1 DATA-LOC: 5 [ITEM] DDENAME: GetFault7 MSG-CODE: 26 MSG-DATA<: 1 DATA-TYPE: CODED,ERROR [ITEM] DDENAME: GetFault7Year MSG-CODE: 26 MSG-DATA<: 1 DATA-LOC: 1 [ITEM] DDENAME: GetFault7Minutes MSG-CODE: 26 MSG-DATA<: 1 DATA-LOC: 2 [ITEM] DDENAME: GetFault7Hours MSG-CODE: 26 MSG-DATA<: 1 DATA-LOC: 3 [ITEM]...
  • Page 48 [ITEM] DDENAME: GetFault8 MSG-CODE: 27 MSG-DATA<: 1 DATA-TYPE: CODED,ERROR [ITEM] DDENAME: GetFault8Year MSG-CODE: 27 MSG-DATA<: 1 DATA-LOC: 1 [ITEM] DDENAME: GetFault8Minutes MSG-CODE: 27 MSG-DATA<: 1 DATA-LOC: 2 [ITEM] DDENAME: GetFault8Hours MSG-CODE: 27 MSG-DATA<: 1 DATA-LOC: 3 [ITEM] DDENAME: GetFault8Day MSG-CODE: 27 MSG-DATA<: 1 DATA-LOC: 4 [ITEM]...
  • Page 49 [ITEM] DDENAME: GetFault9Year MSG-CODE: 28 MSG-DATA<: 1 DATA-LOC: 1 [ITEM] DDENAME: GetFault9Minutes MSG-CODE: 28 MSG-DATA<: 1 DATA-LOC: 2 [ITEM] DDENAME: GetFault9Hours MSG-CODE: 28 MSG-DATA<: 1 DATA-LOC: 3 [ITEM] DDENAME: GetFault9Day MSG-CODE: 28 MSG-DATA<: 1 DATA-LOC: 4 [ITEM] DDENAME: GetFault9Month MSG-CODE: 28 MSG-DATA<: 1 DATA-LOC: 5 [ITEM]...
  • Page 50 [ITEM] DDENAME: GetFault10Minutes MSG-CODE: 29 MSG-DATA<: 1 DATA-LOC: 2 [ITEM] DDENAME: GetFault10Hours MSG-CODE: 29 MSG-DATA<: 1 DATA-LOC: 3 [ITEM] DDENAME: GetFault10Day MSG-CODE: 29 MSG-DATA<: 1 DATA-LOC: 4 [ITEM] DDENAME: GetFault10Month MSG-CODE: 29 MSG-DATA<: 1 DATA-LOC:5...
  • Page 52 (from AT, BE, CH, CZ, DE, DK, ES, FI, FR, IE, parker.finland@parker.com IT, NL, NO, PL, PT, RU, SE, UK, ZA) A division of Parker Hannifin Corporation Copyright Parker Hannifin ltd 2010 Parker Hannifin ltd Publication Reference: 178201718 01/10 Rev.002...

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