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Installation Instructions for Eaton Series C 600 Amp HLD-DC
Circuit Breakers, Circuit Breaker Frame and Molded Case Switch
Table 2. Terminal Types.
TerminalD
ScrewD
TerminalD
MaterialD
HeadD
Cat.DNo.
Body
Type
TA602LD
Aluminum
Socket
TA603LD
Aluminum
Socket
T602LD
Copper
Socket
TA450LD
Aluminum
Socket
TA401LD
Aluminum
Socket
The maximum width non-standard wire connector (tang-type) or bus bar connector that
can be used without reducing electrical clearance and creepage distances between
phases is 1.690 inches.
No hardware or connector should be installed in a manner to reduce the electrical
clearance between the underneath side of the phase termination (line or load) and
ground without the addition of supplementary insulation.
The metric conductor sizes indicated are the minimum/maximum sizes that can be
inserted in the terminal. Larger size conductors may be required to satisfy ampacity
requirements for local installation rules.
DWARNING
HAZARDOUSDVOLTAGEDCONDITIONSDCANDCAUSEDDEATHDORDSEVERED
PERSONALDINJURY.DDMAINTAINDORIGINALDELECTRICALDCLEARANCEDANDD
CREEPAGEDSPACINGSDATDTERMINATIONS.
Figure 9. Installation of Terminal Shields and Warning Label.
DWARNING
CONTACTDWITHDENERGIZEDDEQUIPMENTDCANDRESULTDINDDEATH,DSEVERED
PERSONALDINJURYDORDSUBSTANTIALDPROPERTYDDAMAGE.DDODNOTD
ATTEMPTDTODINSTALLDORDPERFORMDMAINTENANCEDONDEQUIPMENTD
WHILEDITDISDENERGIZED.DALWAYSDVERIFYDTHATDNODVOLTAGEDISD
PRESENTDBEFOREDPROCEEDINGDWITHDTHEDTASK,DANDDALWAYSDFOLLOWD
GENERALLYDACCEPTEDDSAFETYDPROCEDURES.D
MetricD
WireD
RangeD
AWGDWireD
(MM
)D
WireD
2
Range
u
Type
3/0-350 (2)
95-150
Cu/Al
400-500 (2)
185-240
Cu/Al
250-350 (2)
120-150
Cu Only
4-4/0 (2)
25-150
Cu/Al
4/0-600
120-300
Cu/Al
D
Terminal
Shield
Warning
Label
Retainer
Screws
D
3. Manual Operation and Thermal-Magnetic
Trip Unit Adjustment
Manual Operation
TorqueD
ValueDIb-
The circuit breaker handle and the Push-To-Trip button in the trip unit
in.D(Nm)
control manual operation of the circuit breaker . The circuit breaker
handle has three positions, two of which are shown on the cover
275 (31.1)
with raised lettering to indicate ON and OFF . On the handle, ON,
275 (31.1)
OFF and Trip are also shown by a color-coded strip for each circuit
breaker handle position: red for ON, white for Tripped and green for
275 (31.1)
OFF (see Figure 10) .
275 (31.1)
400 (45.2)
ON
TRIP
OFF
Thermal-
Magnetic
Trip Unit
Figure 10. Circuit Breaker Manual Controls.
Circuit Breaker Reset
After a trip operation, moving the circuit breaker handle to the Reset
(extreme OFF) position resets the circuit breaker .
N
otee:
In the event of a thermal (overload) trip the circuit breaker cannot be
reset immediately . In a breaker with a thermal-magnetic type trip unit the
thermal element needs to cool (up to approximately five minutes) before it
can be reset .
No circuit breaker should be reclosed until the cause of trip is
known and the situation rectified .
PUSH-TO-TRIP Button
The PUSH-TO-TRIP button operates the circuit breaker tripping func-
tion and may be periodically used to exercise the operating mecha-
nism . In thermal magnetic trip units, the button is designed to be
operated by a small screw- driver .
Thermal-Magnetic Trip Unit Adjustment
The magnetic element of each pole of the trip unit is adjusted by
rotating the adjustment buttons on the front of the trip unit with a
screwdriver . The buttons have several settings as indicated on the
nameplate with values in multiples of the trip unit ampere rating (I
To adjust the setting, rotate each button clockwise until arrow on
button points to desired setting . The molded case switch is set at
the factory (at 8X) and is not field adjustable .
Interchangeable Trip Units
For additional information on thermal-magnetic trip units, refer to
I .L . 29C607 (3-pole) .
Instruction Leaflet IL 29C703D
Handle
International
Position
Symbols
Indicator
Color:
Red - ON
White - TRIP
Green - OFF (Reset)
Magnetic
PUSH-TO-TRIP
Adjustment
Button
Button
(3 Places)
EATON CORPORATION www.eaton.com
Effective April 2011
-
ON
-
OFF
) .
n
5
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