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Thank you for choosing K9 2400, the KIOTI utility vehicle.
KIOTI is committed to provide the best quality products.
It is strongly recommended for KIOTI customer to read this owner's manual thoroughly before using
K9 2400 as the manual contains a lot of valuable information, such as safe driving guide, explanation for op-
erations, maintenance interval, simple maintenance guide, trouble shootings and etc.
If you have any question about the product or manual, please feel free to contact KIOTI.
KIOTI is always trying to deliver ultimate satisfaction and safety to customers.
< NOTe >
Make sure to read this manual carefully and keep it handy for future reference.
When leasing or transferring this vehicle, deliver this manual together with the vehicle.
The specifications in this manual are subject to change without notice.
UD200(K9 2400)-유럽향-00.indd 1
FOReWORD
2018-01-26 오전 8:28:27

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Summary of Contents for Kioti K9 2400

  • Page 1 It is strongly recommended for KIOTI customer to read this owner’s manual thoroughly before using K9 2400 as the manual contains a lot of valuable information, such as safe driving guide, explanation for op- erations, maintenance interval, simple maintenance guide, trouble shootings and etc.
  • Page 2 DeSCRIPTION NON CANOPY CANOPY 1. ROPS (protection against overturning) 2. FOPS (protection against objects falling from above) 3. OPS (protection against penetration of objects from sides) Ⅰ) Ⅰ) protection against hazardous chemicals (Category (Category UD200(K9 2400)-유럽향-00.indd 2 2018-01-26 오전 8:28:27...
  • Page 3 TABLe OF CONTeNTS SAFETY PRECAUTIONS ........VEHICLE IDENTIFICATIONS ........SPECIFICATIONS ..........CONTROLS AND FEATURES ......... SECTION OPERATION ............REPLACEMENT PARTS ......... MAINTENANCE ............ STORAGE AND DISPOSAL ........TROUBLESHOOTING ..........INDEX ..............UD200(K9 2400)-유럽향-00.indd 3 2018-01-26 오전 8:28:27...
  • Page 4: Table Of Contents

    CaUTIONS FOR DECal MaINTENaNCE ....1-26 DRaWbaR ..............4-6 PReCAUTIONS BeFORe OPeRATION .....2-1 REFlEx REFlECTOR ............ 4-6 vehICLe IDeNTIFICATION NUmBeR ..... 2-2 SWITCheS ............... 4-7 vEhIClE SERIal NUMbER ........... 2-2 kEY SWITCh ..............4-7 ENGINE SERIal NUMbER ..........2-2 UD200(K9 2400)-유럽향-00.indd 4 2018-01-26 오전 8:28:27...
  • Page 5 GlOW PlUG INDICaTOR ..........4-19 REMOTE hYDRaUlIC lEvER (OPTION) ....4-32 ENGINE ChECk laMP ..........4-19 haND ThROTTlE lEvER (OPTION) ......4-33 baTTERY ChaRGING laMP ........4-20 ENGINE INSPECTION ..........4-33 lOWER FUEl lEvEl WaRNING INDICaTOR .... 4-20 UD200(K9 2400)-유럽향-00.indd 5 2018-01-26 오전 8:28:28...
  • Page 6 RePLACemeNT PART ....... 6-2 WaRMING UP ............... 5-10 OIlS aND FlUID ............. 6-2 jUMP STaRT ..............5-11 FIlTERS ................6-2 STOPPING ..............5-12 bElTS aND RUbbER PaRTS......... 6-3 PaRkING ............... 5-13 ElECTRIC PaRTS ............6-3 ShIFTING ..............5-14 UD200(K9 2400)-유럽향-00.indd 6 2018-01-26 오전 8:28:28...
  • Page 7 ChECkING CvT bElT (j) ..........7-15 aDjUSTING SUSPENSION (ab) ........7-35 ChECkING CvT DRIvEN PUllEY ClUTCh bUT- ChECkING SUSPENSION ShOCk abSORbER (aC) 7-36 TONS (k) ..............7-17 baTTERY (SEalED) (aD)..........7-36 ChECkING FUEl FIlTER(l) ........7-18 UD200(K9 2400)-유럽향-00.indd 7 2018-01-26 오전 8:28:28...
  • Page 8 ChECkING hYDRaUlIC OIl (aP) ....... 7-45 STORAge AND DISPOSAL ........8-1 vehICLe STORAge ..........8-2 DaIlY STORaGE ............8-2 lONG-TERM STORaGE ..........8-2 USING vEhIClE aFTER lONG-TERM STORaGE ..8-3 DISPOSAL ..............8-4 TROUBLeShOOTINg .........9-1 UD200(K9 2400)-유럽향-00.indd 8 2018-01-26 오전 8:28:28...
  • Page 9: Ud200(K9 2400)-유럽향-00.Indd

    CAUTION This mark indicates emphasis on notable characteristics of working procedures, and information about technology for easier operation. ImPORTANT This indicates that interesting or helpful information is being provided. NOTe UD200(K9 2400)-유럽향-00.indd 9 2018-01-26 오전 8:28:28...
  • Page 10 UNIveRSAL SYmBOLS various universal symbols have been used on the instruments and controls of your KIOTI vehicle. below is a list of the universal symbols and their meanings. Fuel-level low Differential lock Preheat Parking brake hazard Warning lights Neutral Position...
  • Page 11 WhEN DRIvING ThE vEhIClE .............1-6 WhEN PaRkING ThE vEhIClE ..........1-13 SAFeTY PReCAUTIONS DURINg SeRvICINg ..1-14 SAFeTY PReCAUTIONS WheN USINg The ROPS .. 1-19 SAFeTY DeCAL ............1-20 MOUNTING lOCaTION ...............1-20 DECalS ..................1-22 CaUTIONS FOR DECal MaINTENaNCE ........1-26 UD200(K9 2400)-유럽향-01.indd 1 2017-11-13 오전 10:43:42...
  • Page 12: Precautions Before Operation

    Failure to do so could result in accidents or injury. 2. Only persons who are properly trained should be allowed to oper- ate the vehicle. 3. Read and follow all warning labels and decals affixed to the vehicle. UD200(K9 2400)-유럽향-01.indd 2 2017-11-13 오전 10:43:42...
  • Page 13 7. While working in cooperation with both driver and passengers should other vehicles always communi- wear their seat belts at all times. cate your intentions. UD200(K9 2400)-유럽향-01.indd 3 2017-11-13 오전 10:43:43...
  • Page 14: Precautions During Operation

    Eye er ventilation. Inhalation of carbon monoxide can cause serious injury thoroughly. protection is recommended at all times. or death. UD200(K9 2400)-유럽향-01.indd 4 2017-11-13 오전 10:43:43...
  • Page 15 4. the vehicle. parking brake is applied. 9. Make sure that all pressure lines are tight before starting the ve- hicle. UD200(K9 2400)-유럽향-01.indd 5 2017-11-13 오전 10:43:44...
  • Page 16: When Driving The Vehicle

    UTv on public make sure to install the "Safety roads. Be aware of traffic laws be- lamp kit" supplied by KIOTI and fore driving. observe the applicable regula- tions and laws. If the vehicle is not equipped with the "Safety lamp...
  • Page 17 8. avoid sudden movements of the steering wheel as this can cause a loss of control of the vehicle. This risk is especially great when travel- ing at road speeds. UD200(K9 2400)-유럽향-01.indd 7 2017-11-13 오전 10:43:45...
  • Page 18 The risk of vehicle upset is even the path is clear. higher when the ground is loose or wet. UD200(K9 2400)-유럽향-01.indd 8 2017-11-13 오전 10:43:46...
  • Page 19 16. To minimize the risk of a rollover, obstacles at row ends, near trees ing vehicle. crash, be especially careful when and around other obstructions. obstacles and slopes are ahead and when braking on hills or dur- ing turns. UD200(K9 2400)-유럽향-01.indd 9 2017-11-13 오전 10:43:46...
  • Page 20 20. always keep arms and legs in- side the cab frame while the ve- hicle is in motion. UD200(K9 2400)-유럽향-01.indd 10 2017-11-13 오전 10:43:47...
  • Page 21 25. Driving with excessive load on a smaller hills before attempting surfaces. Never open the throttle larger hills. slope can lead to overturn. suddenly or make sudden gear changes. Never go over the top of any hill at high speed. UD200(K9 2400)-유럽향-01.indd 11 2017-11-13 오전 10:43:47...
  • Page 22 If necessary, apply them lightly or pulling a trailer. allow a greater several times to let friction dry distance for braking. out the pads. UD200(K9 2400)-유럽향-01.indd 12 2017-11-13 오전 10:43:48...
  • Page 23: When Parking The Vehicle

    • Pulling from any other location can not block polluted outside air from entering. Never drive only increases the risk of seri- the vehicle in these areas. ous personal injury or death. UD200(K9 2400)-유럽향-01.indd 13 2017-11-13 오전 10:43:49...
  • Page 24: Safety Precautions During Servicing

    6. Never park the vehicle on a steep slope. a serious accident can oc- cur. UD200(K9 2400)-유럽향-01.indd 14 2017-11-13 오전 10:43:49...
  • Page 25 The battery presents an explosive hazard because it gives off hydrogen and oxygen es- pecially when recharging. UD200(K9 2400)-유럽향-01.indd 15 2017-11-13 오전 10:43:50...
  • Page 26 6. allow the vehicle time to cool off faced during normal operation of swinging by means of wooden before servicing any part that may wedges applied to the front axle the tractor. have become hot while the vehicle was running. UD200(K9 2400)-유럽향-01.indd 16 2017-11-13 오전 10:43:50...
  • Page 27 ’s manual. 14. For jump starting a dead battery, read and follow all of the instruc- 17. Securely support the vehicle tions. (Page 5-11) when changing wheels. UD200(K9 2400)-유럽향-01.indd 17 2017-11-13 오전 10:43:51...
  • Page 28 If injured by escaping fluid, see a medical doctor at once. This fluid can produce gangrene and/or severe allergic reaction. UD200(K9 2400)-유럽향-01.indd 18 2017-11-13 오전 10:43:52...
  • Page 29: Safety Precautions When Using The Rops

    Avoid driving the vehicle into be fitted back to their original posi- a dangerous area such as fall- tions and all bolts should be properly ing rocks zone. torqued. UD200(K9 2400)-유럽향-01.indd 19 2017-11-13 오전 10:43:52...
  • Page 30: Safety Decal

    2400 SAFeTY DeCAL mOUNTINg LOCATION U24O102a UD200(K9 2400)-유럽향-01.indd 20 2017-11-13 오전 10:43:53...
  • Page 31 SaFETY PRECaUTIONS U24O103b UD200(K9 2400)-유럽향-01.indd 21 2017-11-13 오전 10:43:53...
  • Page 32: Decals

    2. NEVER rely on the selective control valve lock to prevent accidental bed lowering when performing maintenance on a vehicle equipped with a hydraulic dump. 3. ALWAYS make sure a KIOTI approved bed prop or cylinder lock is in place before performing maintenance underneath a raised bed. U3215-85711...
  • Page 33 · When hauling or towing, always reduce speeds and increase braking zones to prevent accidents · When hauling or towing navigate turns and rough or uneven terrain at reduced speeds · DO NOT haul or tow unsecured loads or cargo. UD200(K9 2400)-유럽향-01.indd 23 2017-11-13 오전 10:43:55...
  • Page 34 2400 UD27-7009 (12) U3215-8566 Part No. : Part No. :  (10) UD3215-8570 Part No. : (11) U3215-85231 Part No. : UD200(K9 2400)-유럽향-01.indd 24 2017-11-13 오전 10:43:56...
  • Page 35 UTV in the following conditions. A. While driving on a steep slope. B. While driving with heavy load on the cargo deck. C. While towing or pulling implement, such as snow blade, etc. U3215-85861 UD200(K9 2400)-유럽향-01.indd 25 2017-11-13 오전 10:43:57...
  • Page 36: Cautions For Decal Maintenance

    Make sure • If a decal is damaged or lost, to follow the instruction on the decals contact your local KIOTI deal- as well as the following instruction: er immediately to install a new decal. CAUTION •...
  • Page 37: Precautions Before Operation

    PReCAUTIONS BeFORe OPeRATION vehICLe IDeNTIFICATION NUmBeR ......2-2 vEhIClE SERIal NUMbER ............2-2 ENGINE SERIal NUMbER ............2-2 UD200(K9 2400)-유럽향-02.indd 1 2017-11-14 오후 4:45:13...
  • Page 38: Vehicle Identification Number

    Date of Purchase  wheel where is the front right side. the injection pump is installed. To be filled in by purchaser UD200(K9 2400)-유럽향-02.indd 2 2017-11-14 오후 4:45:13...
  • Page 39: Specifications

    SPeCIFICATIONS SPeCIFICATION ............3-2 ExTERIOR DIMENSIONS ..............3-2 GENERal SPECIFICaTIONS ............3-3 OPTION lIST aND FEaTURES .............3-5 NOISE lEvElS aS PERCEIvED bY ThE OPERaTOR ....3-7 vIbRaTION lEvElS OF ThE TRaCTOR ExPOSITION TO vI- bRaTIONS ...................3-7 UD200(K9 2400)-유럽향-03.indd 1 2017-11-13 오전 10:41:44...
  • Page 40: Specification

    E, F U24O301A in. (mm) Overall length Overall width Overall height Wheel base Front wheel tread Rear wheel tread ground clearance 119.9 62.6 77.2 85.8 49.6 49.6 (3,045) (1,590) (1,960) (2,180) (1,260) (1,260) (304) UD200(K9 2400)-유럽향-03.indd 2 2017-11-13 오전 10:41:44...
  • Page 41: General Specifications

    31 (50) at maximum engine speed brake Front/Rear hydraulic dry caliper disc Front suspension Independent, Double a-arm (Wishbone type) Rear suspension Independent, Double a-arm (Wishbone type) Steering type Rack & Pinion / hydraulic Power Steering UD200(K9 2400)-유럽향-03.indd 3 2017-11-13 오전 10:41:44...
  • Page 42 2 Seat bench Seat bench Orange/Green/ body Color Orange/Green Orange/Green Ultramarine blue Speedometer Standard Standard(with head- Front Guard Standard(basic) Standard(basic) lamp Protect) ※ Notes: Some option kits are installed as a standard in a certain country. UD200(K9 2400)-유럽향-03.indd 4 2017-11-13 오전 10:41:44...
  • Page 43: Option List And Features

    Option Standard Rear Screen Suspension (Cv joint) Dust Guard Standard Option Option Safety light kit Option Option Option Fog light Option Option Option headrest Option Option Option Rear view Mirror kit Option Option Option UD200(K9 2400)-유럽향-03.indd 5 2017-11-13 오전 10:41:44...
  • Page 44 Winch MTG brkt ※ Notes: Some option kits are not available at the time of printing. The specifications are subject to change without notice. Some option kits are installed as a standard in a certain country. UD200(K9 2400)-유럽향-03.indd 6 2017-11-13 오전 10:41:44...
  • Page 45: Noise Levels As Perceived By The Operator

    In accordance to EU Directive 78/764/EC the following table shows vibration levels measured on seats, in aws. Operator's vibration level Directive of The european Parlia- Seat type Light-weight operator heavy-weight opeartor ment and of the Council W10SSS 78/764/EEC 0.715 m/s 1.080 m/s UD200(K9 2400)-유럽향-03.indd 7 2017-11-13 오전 10:41:45...
  • Page 46 MEMO memO UD200(K9 2400)-유럽향-03.indd 8 2017-11-13 오전 10:41:45...
  • Page 47 INSTRUmeNT PANeL ....... 4-13 aCCElERaTOR PEDal ........ 4-22 SPEEDOMETER..........4-14 bRakE PEDal ..........4-22 hOURMETER, ODOMETER ......4-14 PaRkING bRakE lEvER ......4-24 MODE SElECTION bUTTON ....... 4-14 DIFFERENTIal lOCk lEvER (REaR WhEEl) ............4-25 UD200(K9 2400)-유럽향-04.indd 1 2018-01-26 오후 3:08:39...
  • Page 48 FUEl TaNk ............ 4-31 REMOTE hYDRaUlIC lEvER (OPTION) ..4-32 haND ThROTTlE lEvER (OPTION) ... 4-33 ENGINE INSPECTION ........4-33 COOlaNT, bRakE FlUID aND ElECTRI- Cal DEvICES ..........4-34 TIRE ............... 4-34 PROPER INFlaTION PRESSURE ....4-36 UD200(K9 2400)-유럽향-04.indd 2 2018-01-26 오후 3:08:39...
  • Page 49: Controls And Features

    (8) brush Guard (14) Rear lamp (3) Turn Signal lamp (9) Dumping handle (15) Fuel Tank Cap (4) Door (10) Cargo bed (16) Daytime Running lamp (5) Steering handle (11) Dumping latch (6) headrest (12) ROPS UD200(K9 2400)-유럽향-04.indd 3 2018-01-26 오후 3:08:40...
  • Page 50: Hood

    WARNINg the hood. Make sure that the hood is firmly • closed and engaged before driv- ing. If not, it may open during driving, resulting in an accident. UD200(K9 2400)-유럽향-04.indd 4 2018-01-26 오후 3:08:41...
  • Page 51: Suspension

    The double a-arm (wishbone) type ing vehicle’s visibility for safe suspension for front/rear wheel pro- driving. vide smoothest ride off road, empty Use the high beam headlamps or at full load. only if necessary. UD200(K9 2400)-유럽향-04.indd 5 2018-01-26 오후 3:08:42...
  • Page 52: Drawbar

    Make sure to check the Max. towing weight of the trailer and Max. vertical load that can be applied to the drawbar. UD200(K9 2400)-유럽향-04.indd 6 2018-01-26 오후 3:08:42...
  • Page 53: Switches

    The position "a" indicates the "manual preheat" position, which is not used in normal conditions. This position is a self-return type, so the key should be held there while using. This position can be used in UD200(K9 2400)-유럽향-04.indd 7 2018-01-26 오후 3:08:43...
  • Page 54 When the key switch is turned to same key is used for all KIOTI the position "C", only electrical the brake pedal. as soon as the vehicles. It can be stolen.
  • Page 55: Combination Switch

    Turning on the head lamps for an ex- death. Make sure to keep the tended period of time with the engine key with you when leaving the off can discharge the battery. vehicle. UD200(K9 2400)-유럽향-04.indd 9 2018-01-26 오후 3:08:45...
  • Page 56 The turn signal lamp switch is to op- erate the turn signal lamps, which is included in the "Safety lamp kit" as an option. Check if the safety lamp kit is installed before using this switch. UD200(K9 2400)-유럽향-04.indd 10 2018-01-26 오후 3:08:45...
  • Page 57: Hazard Lamp Switch

    Pressing this switch up blinks the hazard lamp and returning it turns off the lamp. The turn signal lights cannot be operated while this switch is pressed up to operate the hazard lamps. UD200(K9 2400)-유럽향-04.indd 11 2018-01-26 오후 3:08:46...
  • Page 58: Spare Switch Panel

    If no switch is installed to this panel, tended period of time with the engine a plastic plug is installed instead. off or connecting an electric device with its capacity over the limit into the power outlet can discharge the battery. UD200(K9 2400)-유럽향-04.indd 12 2018-01-26 오후 3:08:46...
  • Page 59: Instrument Panel

    (10) Gear selection indicator (11) battery charging lamp (12) Turn Signal Indicator (Rh) (13) Tachometer (rpm) (14) Coolant temperature gauge (15) Mode switch (16) hour Meter (17) Set switch (18) Fuel gauge (19) Speedometer U24O416a UD200(K9 2400)-유럽향-04.indd 13 2018-01-26 오후 3:08:46...
  • Page 60: Speedometer

    Push twice hourmeter Total time used product which exceeds the capacity Push three Clock Current Time is used. times ※ Press the SET button to switch the speed unit to km or mile. UD200(K9 2400)-유럽향-04.indd 14 2018-01-26 오후 3:08:47...
  • Page 61: Adjusting The Time

    (C) flickers and can be adjusted. The hard to restart the engine even after display is automatically set if a certain replenish the fuel tank with fuel. amount of time passes after finishing the adjustment with the Set button. UD200(K9 2400)-유럽향-04.indd 15 2018-01-26 오후 3:08:48...
  • Page 62: Coolant Temperature Gauge

    (Normal driving range) ing. If the needle is in the "h" zone dur- never open the radiator cap • ing driving, it indicates the engine is when it is hot. You can get overheated. burnt badly. UD200(K9 2400)-유럽향-04.indd 16 2018-01-26 오후 3:08:49...
  • Page 63: Engine Oil Pressure Warning Lamp

    BEAM lAMp eNgINe OIL PReSSURe WARNINg LAmP If this lamp comes on even with the specified engine oil level, have your vehicle checked by your local KIOTI dealer or workshop immediately. CAUTION If the oil level is below the •...
  • Page 64: Parking Brake Indicator

    If this indicator is On even with • the parking brake released, check the brake oil level (for EU model) or have the vehicle checked by your local KIOTI dealer or workshop immedi- ately. UD200(K9 2400)-유럽향-04.indd 18 2018-01-26 오후 3:08:52...
  • Page 65: Seat Belt Warning Lamp (If Equipped)

    This indicator may not turn on if the engine is warm. In this case, the engine can be started without the preheat operation. UD200(K9 2400)-유럽향-04.indd 19 2018-01-26 오후 3:08:53...
  • Page 66: Battery Charging Lamp

    Therefore, refer to maintenance chapter page turn off all electrical devices 7-19 for "bleeding fuel line". and have the vehicle checked by your local KIOTI Dealer or workshop as soon as possible. UD200(K9 2400)-유럽향-04.indd 20 2018-01-26 오후 3:08:53...
  • Page 67: Controls

    (6) accelerator Pedal line type shift lever system for conve- nient control. also, there is a stopper between the "h" and "N" positions to ensure safe shift between the for- ward and reverse operation. UD200(K9 2400)-유럽향-04.indd 21 2018-01-26 오후 3:08:54...
  • Page 68: Accelerator Pedal

    Make sure to depress the brake pedal before entering a downhill con- dition to prevent the vehicle from roll- ing down. UD200(K9 2400)-유럽향-04.indd 22 2018-01-26 오후 3:08:54...
  • Page 69 UD200(K9 2400)-유럽향-04.indd 23 2018-01-26 오후 3:08:54...
  • Page 70: Parking Brake Lever

    Make sure to apply The parking brake lever is similar to the parking brake before leav- the one installed to cars. Make sure ing your vehicle. that the parking brake is released before driving. UD200(K9 2400)-유럽향-04.indd 24 2018-01-26 오후 3:08:55...
  • Page 71: Differential Lock Lever (Rear Wheel)

    In order to stationary. Moving the lever prevent this situation, this vehicle is during driving can affect the equipped with the differential lock life of the differential system. system. UD200(K9 2400)-유럽향-04.indd 25 2018-01-26 오후 3:08:55...
  • Page 72: 2Wd/4Wd Shift Lever

    The gears in the vehicle can be counterclockwise makes the seat stressed and steer ability can be de- cushion softer, while turning it clock- teriorated if using the 4WD unneces- wise makes the seat cushion harder. sarily. UD200(K9 2400)-유럽향-04.indd 26 2018-01-26 오후 3:08:56...
  • Page 73: Seat Belt

    1. Make sure the seat belt is not twisted and insert the latch plate into the buckle until a clicking sound is heard. 2. Press the red button to un-buckle. UD200(K9 2400)-유럽향-04.indd 27 2018-01-26 오후 3:08:56...
  • Page 74: Passenger Seat

    The seat cushion can be sepa- tubes in order to protect the driver and rated. Removing the seat cushion occupants in an accident. The ROPS can access to the engine compart- installed in KIOTI's vehicles complies ment. with various regulations. (EEC, SaE, aNSI) WARNINg Make sure to fasten the seat •...
  • Page 75: Brush Guard

    WaRN ® winch the driver side and center while there can be installed to the vehicle. is a lid for the glovebox on the pas- senger side. UD200(K9 2400)-유럽향-04.indd 29 2018-01-26 오후 3:08:58...
  • Page 76: Cargo Bed

    To open the back door of the cargo bed, rotate and pull the handles on the both sides simultaneously. also, make sure the latch handles are securely locked after closing the back door. UD200(K9 2400)-유럽향-04.indd 30 2018-01-26 오후 3:08:59...
  • Page 77: Fuel Tank

    Make sure to keep the following safety precautions when fueling. 1. Make sure that the fuel to be filled into the tank is diesel fuel. UD200(K9 2400)-유럽향-04.indd 31 2018-01-26 오후 3:08:59...
  • Page 78: Remote Hydraulic Lever (Option)

    1 1 1 motor. UUVSE07A U24O455a (1) Out Port (2) In Port (a) IN (b) OUT UD200(K9 2400)-유럽향-04.indd 32 2018-01-26 오후 3:09:00...
  • Page 79: Hand Throttle Lever (Option)

    Make sure that the hand throt- • U24O458a tle lever is in its lowest posi- (1) Inspection Shield tion before driving the vehicle. Otherwise, the vehicle may take off abruptly and cause a fatal accident. UD200(K9 2400)-유럽향-04.indd 33 2018-01-26 오후 3:09:00...
  • Page 80: Coolant, Brake Fluid And Electrical Devices

    The coolant reservoir tank can be in- tightened and tighten them as nec- spected without opening hood, right essary before driving. Driving with behind the right front wheel. loose wheel nuts can lead to a se- rious accident. UD200(K9 2400)-유럽향-04.indd 34 2018-01-26 오후 3:09:01...
  • Page 81 Check tires for inflation pres- • sure, damage, deformation, and extended wear on lug and damage of the rim and disc. Also, check if the wheel bolts, rim bolts, and nuts are loose. UD200(K9 2400)-유럽향-04.indd 35 2018-01-26 오후 3:09:02...
  • Page 82: Proper Inflation Pressure

    20 psi (1.41 kg/cm NOTe If tires with a different size from the ones specified are installed, contact the KIOTI dealer for the front/rear wheel • speed ratio. Improper front/rear wheel speed ratio can result in excessive wear of the tires.
  • Page 83 25x10x12 32 psi (2.2 kg/cm 36~38 lb ft (5.0~5.3 kgf • • heavy duty (with aluminum wheel) 25x10x12 50~60 lb ft (6.9~8.3 kgf • • Turf 26x10.5x12 36~38 lb ft (5.0~5.3 kgf • • UD200(K9 2400)-유럽향-04.indd 37 2018-01-26 오후 3:09:02...
  • Page 84: Operation

    WaRMING UP ..........5-10 jUMP STaRT ..........5-11 STOPPING ............. 5-12 PaRkING ............5-13 ShIFTING ............5-14 DRIvING ON SlIPPERY SURFaCES ... 5-14 TURNING ............5-15 DRIvING ON SlOPE ........5-16 DRIvING IN FOREST ........5-17 UD200(K9 2400)-유럽향-05.indd 1 2017-10-30 오후 6:15:20...
  • Page 85: Pre-Operation

    And it will not be covered by warranty. • To protect the start motor and battery from damage, never try to start the engine for over 10 seconds consecutively. UD200(K9 2400)-유럽향-05.indd 2 2017-10-30 오후 6:15:21...
  • Page 86 U24O438a pressed. (1) Parking brake lever (a) To deactivate it, hold the button down while pushing upwards (B) To fix it in place, pull downwards UD200(K9 2400)-유럽향-05.indd 3 2017-10-30 오후 6:15:22...
  • Page 87 8. after the engine is started, let the engine run for approx. 3 to 4 min- cator goes off. utes (10 minutes in cold weather) to warm up the engine. (Refer to "Warming up" page 5-10 for de- tails) UD200(K9 2400)-유럽향-05.indd 4 2017-10-30 오후 6:15:23...
  • Page 88: Checking Warning Lamps After Starting Engine

    ON, immediately stop the engine, stop the engine immediately and charge warning lamp ON, the and contact your local KIOTI deal- check the engine oil level. If the battery can be discharged and er for assistance.
  • Page 89: Operating Principle Of Preheat System

    4. In case extra preheating is needed, for 2 to 3 minutes in order to cool down the engine before hold the key in ( )position . Do not shutdown. preheat more than 30 seconds. UD200(K9 2400)-유럽향-05.indd 6 2017-10-30 오후 6:15:23...
  • Page 90: Operating The Vehicle

    • Also, be careful not to leave the utility vehicle unattended as the same key is used for all KIOTI vehicles. It can be sto- M55O524a len. UUvO435C • The horn, turn signal lamps...
  • Page 91 • Children under age 16 or who doesn’t have a driver’s license should not drive this vehicle. • Children under age 5 should not ride on this vehicle even in the passenger seat. UD200(K9 2400)-유럽향-05.indd 8 2017-10-30 오후 6:15:25...
  • Page 92 "L" position when driving on a 5. Depress the accelerator pedal soft or bumpy surface or car- gradually to start off the vehicle. rying a heavy load. 6. The 4WD system can be used as necessary. UD200(K9 2400)-유럽향-05.indd 9 2017-10-30 오후 6:15:25...
  • Page 93: Warming Up

    It can gine for approx. 15 minutes. cause fire and an accident. 4. The engine throttle can be open for 50 % in order to shorten the warming up time. UD200(K9 2400)-유럽향-05.indd 10 2017-10-30 오후 6:15:26...
  • Page 94: Jump Start

    • If it is unavoidable to run the battery. teries. engine in an enclosed area, make sure to ventilate the area properly and take proper ac- tions to avoid inhaling emis- sions. UD200(K9 2400)-유럽향-05.indd 11 2017-10-30 오후 6:15:27...
  • Page 95: Stopping

    9. Disconnect the red cable. 10. Run the engine for at least 30 minutes to charge the discharged battery. 11. If the battery is discharged again, replace it or check the charging system, such as the alternator. UD200(K9 2400)-유럽향-05.indd 12 2017-10-30 오후 6:15:27...
  • Page 96: Parking

    A serious acci- U24O504a dent can occur. (1) Chock (2) Parking brake lever (a) To deactivate it, hold the button down while pushing upwards (B) To fix it in place, pull downwards UD200(K9 2400)-유럽향-05.indd 13 2017-10-30 오후 6:15:28...
  • Page 97: Shifting

    If it is necessary to brake the move the shift lever to the "l" po- vehicle abruptly on an icy or sition and 2WD/4WD lever to the slippery road, depress the "4WD" position as necessary. brake pedal for several times. UD200(K9 2400)-유럽향-05.indd 14 2017-10-30 오후 6:15:28...
  • Page 98: Turning

    If cargo is loaded onto the cargo bed too high, the center of gravity of the vehicle gets high and the centrifugal force increases when turning. There- fore, drive slower when turning. UD200(K9 2400)-유럽향-05.indd 15 2017-10-30 오후 6:15:28...
  • Page 99: Driving On Slope

    The vehicle can tions. roll over. 2. avoid driving on a slope of 15° or more. Drive the vehicle at a low speed so that the engine is not ap- plied with excessive load. UD200(K9 2400)-유럽향-05.indd 16 2017-10-30 오후 6:15:29...
  • Page 100: Driving In Forest

    2. Wear protective gear, such as a helmet to avoid an injury by branches. 3. be sure to wear the seat belt to minimize a chance of injury by col- lision with a tree or rock. UD200(K9 2400)-유럽향-05.indd 17 2017-10-30 오후 6:15:29...
  • Page 101: Driving Through Water

    Never drive through swift water flow after driving through water, the brake system may not even though its depth is below the height of the vehicle floor. function properly, leading to an accident. UD200(K9 2400)-유럽향-05.indd 18 2017-10-30 오후 6:15:29...
  • Page 102: Driving Backward

    1. It is recommended to attach the during driving backward, a se- "Safety lamp kit" (If equipped) from rious accident can occur. KIOTI when driving on a public Check if there is any obstacle road. or person behind the vehicle 2.
  • Page 103: Transporting Cargo

    "Safety not pile it over the side frame of lic dump kit (If equipped), it is hard lamp kit" supplied by KIOTI the cargo bed. to raise the cargo bed if the load and observe the applicable is concentrated to the front side of 7.
  • Page 104 10. The brake system is applied with excessive load when driving on a slope with excessive cargo. Therefore, load only up to half of the specified load limit when driv- ing on a slope. UD200(K9 2400)-유럽향-05.indd 21 2017-10-30 오후 6:15:30...
  • Page 105: Unloading

    Apply the parking brake firmly • before unloading. • Never drive the vehicle with the cargo bed raised. The car- go bed can fall accidentally, U24O450a resulting in an accident. (1) Gas Spring kit UD200(K9 2400)-유럽향-05.indd 22 2017-10-30 오후 6:15:30...
  • Page 106: Towing Trailer

    10% of the total towing load limit. If this specification is not met, the vehicle can turn over backward. 3. It is very hard to drive backward with a trailer connected. keep the speed low. UD200(K9 2400)-유럽향-05.indd 23 2017-10-30 오후 6:15:31...
  • Page 107: Transporting

    3. It is recommended to drive back- ward onto the transporting vehicle to drive out of it more easily later. 4. Make sure to set the shift lever to the "l" position and the 2WD/4WD lever in the "4WD" position. UD200(K9 2400)-유럽향-05.indd 24 2017-10-30 오후 6:15:31...
  • Page 108: 4Wd Operation

    It also affects the when driving on a slippery, muddy steering performance negatively. or icy road, driving through water or driving to load or unload the ve- hicle to the transporting vehicle. UD200(K9 2400)-유럽향-05.indd 25 2017-10-30 오후 6:15:31...
  • Page 109: Differential Lock Operation

    In order to prevent this situation, this vehicle is equipped with the differential lock system. UD200(K9 2400)-유럽향-05.indd 26 2017-10-30 오후 6:15:31...
  • Page 110: Tailgate (Back Door)

    Therefore, support the cargo bed when the tailgate opens upper side of it with both hands abruptly. when pushing the latch lever. UD200(K9 2400)-유럽향-05.indd 27 2017-10-30 오후 6:15:32...
  • Page 111 UD200(K9 2400)-유럽향-05.indd 28 2017-10-30 오후 6:15:32...
  • Page 112: Replacement Parts

    RePLACemeNT PARTS eSSeNTIAL RePLACemeNT PART ......6-2 OIlS aND FlUID .................6-2 FIlTERS ..................6-2 bElTS aND RUbbER PaRTS.............6-3 ElECTRIC PaRTS ..............6-3 UD200(K9 2400)-유럽향-06.indd 1 2017-10-30 오후 6:15:54...
  • Page 113: Essential Replacement Part

    In order to protect the vehicle prop- erly and keep it in a perfect condi- tion, make sure to refill or change the oil and fluid specified in accordance with the maintenance intervals. Refer to chapter 7 "Maintenance". UD200(K9 2400)-유럽향-06.indd 2 2017-10-30 오후 6:15:54...
  • Page 114: Belts And Rubber Parts

    T5210-68652 Fuse 5a der to prevent accidents. T5210-68662 Fuse 10a T5210-68672 PART NO DeSCRIPTION QTY Fuse 15a T5210-68682 Fuse 20a EC11-0025a Fan belt T5210-68692 Fuse 25a U3210-29141 CvT belt U3215-40011 (4pc) brake pad UD200(K9 2400)-유럽향-06.indd 3 2017-10-30 오후 6:15:55...
  • Page 115 MEMO memO UD200(K9 2400)-유럽향-06.indd 4 2017-10-30 오후 6:15:55...
  • Page 116 ChECkING bRakE PEDal FREE PlaY (Y) .. 7-32 bUTTONS (k) ..........7-17 ChECkING bRakE PaD (z) ......7-33 ChECkING FUEl FIlTER(l) ......7-18 ChECkING PaRkING bRakE (aa) ....7-34 blEEDING FUEl lINE (M) ......7-19 aDjUSTING SUSPENSION (ab) ....7-35 UD200(K9 2400)-유럽향-07.indd 1 2017-11-13 오전 11:10:36...
  • Page 117 ChECkING ShIFT aND 4WD CablES (aj) ... 7-42 USING bIODIESEl (ak) ........ 7-43 aDjUSTING bElT TENSION (al) ....7-43 WaShING (aM) ..........7-44 PROTECTING PlaSTIC aND PaINTED SURFaCE (aO) ......... 7-45 ChECkING hYDRaUlIC OIl (aP) ....7-45 UD200(K9 2400)-유럽향-07.indd 2 2017-11-13 오전 11:10:36...
  • Page 118: Maintenance

    Check for loose or broken parts, instrument General Items aE, aF, aG, ah operation, oil leaks and damaged or missing signs (decals). ※ For detailed information about maintenance codes, refer to the corresponding section in each chapter. UD200(K9 2400)-유럽향-07.indd 3 2017-11-13 오전 11:10:36...
  • Page 119: Maintenance Interval Table

    Check O, P, q coolant hose, cooling fan) ○ 12 CvT belt Replace ○ 13 CvT pulley and system j. k Check ⊙ ○ Check Gearbox and front/rear axle S, T, U ○ Replace UD200(K9 2400)-유럽향-07.indd 4 2017-11-13 오전 11:10:36...
  • Page 120 ○ 24 battery Check Steering rack and pinion, ball ○ Check joint ○ 26 Drive shaft and Cv boots Check ⊙ ○ 27 ROPS and safety belt Check ○ 28 Greasing drive shaft Check UD200(K9 2400)-유럽향-07.indd 5 2017-11-13 오전 11:10:36...
  • Page 121: Lubricants

    2400 LUBRICANTS To prevent serious equipment damage, use only genuine KIOTI fluids, oils and greases, or equivalents. ITem Capacity [ U.S. gal. (L) ] LUBRICANTS Fuel 9.8 (37.0) Diesel fuel Coolant 1.32 (5.0) antifreezing solution (Ethylene glycol) + Pure water (50:50)
  • Page 122: Daily Inspection

    It is possible to check the engine oil the mounting bolts of the inspection dipstick, oil filter, fan belt tension, shield under the seat and then open start motor power connection, etc. the inspection shield. after opening the inspection shield. UD200(K9 2400)-유럽향-07.indd 7 2017-11-13 오전 11:10:37...
  • Page 123: Opening Seat Cushion (B)

    1 1 1 opening the seat cushion. 1 1 1 U24O703a U24O450a (1) Dumping lever (1) Passenger’s Seat (2) Remove (a) Pull Up U24O457b U24O450a (1) Gas Spring kit UD200(K9 2400)-유럽향-07.indd 8 2017-11-13 오전 11:10:38...
  • Page 124: Applying Grease (D)

    Raise the cargo bed and then ap- ply grease to the greasing points. It is recommended to use NlGI grade No. 2 grease. UD200(K9 2400)-유럽향-07.indd 9 2017-11-13 오전 11:10:38...
  • Page 125 (Front axle drive shaft around gear box) It is located on the spline area of front axle drive shaft around the gear box. Raise up the cargo bet to feed the grease to this fitting. UUvO779a (1) Grease fitting UD200(K9 2400)-유럽향-07.indd 10 2017-11-13 오전 11:10:39...
  • Page 126: Checking Engine Oil Level (E)

    4. Pull out the engine oil dipstick and wipe it clean. 5. Insert the dipstick into the end, and then pull it out to check the engine oil level. UD200(K9 2400)-유럽향-07.indd 11 2017-11-13 오전 11:10:39...
  • Page 127: Changing Engine Oil And Filter (F)

    11. Start the engine and run it at a drain the oil to the container. be low speed without load. Then, careful as the engine oil may be check if any oil has leaked. hot. UD200(K9 2400)-유럽향-07.indd 12 2017-11-13 오전 11:10:40...
  • Page 128: Dust Valve (G)

    (In case the hydraulic dumping kit is installed, raise the car go bed before stopping the en- gine.) 3. Press the corner of the anti-dust valve to remove foreign materials accumulated inside as shown in the figure. UD200(K9 2400)-유럽향-07.indd 13 2017-11-13 오전 11:10:40...
  • Page 129: Replacing Air Filter (H)

    5. Install the canister cover after 4. Check if there is tiny cracks or checking that the anti-dust valve is flaws on the rubber hose and re- facing downward without any gap. place it if necessary. UD200(K9 2400)-유럽향-07.indd 14 2017-11-13 오전 11:10:40...
  • Page 130: Checking Cvt Belt (J)

    CheCKINg CvT BeLT (j) It is not easy to inspect the CvT on your own. It is recommended to have it inspected by your KIOTI Dealer. 1. Park the vehicle on level ground and apply the parking brake firmly. U24O712a...
  • Page 131 Replace it with a new one if it has been used for more than 300 7. Remove the CvT cover (2). hours or its width is 1 in. (25 mm) or less. For replacement, contact your KIOTI Dealer. UD200(K9 2400)-유럽향-07.indd 16 2017-11-13 오전 11:10:41...
  • Page 132: Checking Cvt Driven Pulley Clutch Buttons (K)

    (1 and 2) for wear. 3. If they should need replacement ImPORTANT due to excessive wear, contact • Never apply grease, oil, or KIOTI Dealer. similar fluids on the surface of the belt and pulley. UD200(K9 2400)-유럽향-07.indd 17 2017-11-13 오전 11:10:41...
  • Page 133: Checking Fuel Filter(L)

    5. Remove any water or foreign ma- terials or replace the filter as nec- essary. at this time, be careful not to let any foreign materials enter the strainer. UD200(K9 2400)-유럽향-07.indd 18 2017-11-13 오전 11:10:42...
  • Page 134: Bleeding Fuel Line (M)

    BLeeDINg FUeL LINe (m) 6. Install the filter cup to its original The fuel line for the KIOTI engine is designed to be bled automatically. If the position after checking that the fil- engine still cannot be started even after 4~5 times of cranking, bleed as fol-...
  • Page 135: Checking Injection Nozzle And Fuel In- Jection Pump (N)

    5. Turn the fuel cock to the ON posi- tion when the fuel strainer is no longer filled with fuel. UD200(K9 2400)-유럽향-07.indd 20 2017-11-13 오전 11:10:42...
  • Page 136: Cleaning Radiator Core (O)

    30% of its total area, it is rec- ommended to replace it with U24O718a a new one. For replacement, (1) Radiator contact your KIOTI Dealer. 4. Spray compressed air or water to U24O714a the radiator from its inside toward (1) brush Guard outside to remove any foreign ma- terials stuck in the radiator core.
  • Page 137: Checking Coolant In Auxiliary Coolant Tank (P)

    Contact your in the auxiliary coolant tank flows to 3. If the engine is hot, the coolant lev- KIOTI Dealer to find the cause the radiator to keep the amount of el may be higher than normal. In and have fixed.
  • Page 138: Changing Coolant (Q)

    7. Place a container with a wide opening under the vehicle and open the drain plug to drain the coolant. U24O714a (1) brush Guard 6. Remove the lowest grille from the brush guard. U24O715a (1) Radiator Cap UD200(K9 2400)-유럽향-07.indd 23 2017-11-13 오전 11:10:43...
  • Page 139 19. The coolant mixture ratio may clean water 2 to 3 times as nec- differ by local climate. Therefore, essary until clean water is pres- contact your KIOTI Dealer for the ent. correct mixture ratio. 12. Reconnect the hose to the auxil- iary coolant tank.
  • Page 140: Checking Spark Arrester Of Exhaust Pipe (If Equipped) (R)

    5. If the filter is damaged, replace the spark arrester with a new one. WARNINg • You can get burnt by touching hot parts, such as the muf- fler. Wait until hot parts have cooled down after stopping the engine. UD200(K9 2400)-유럽향-07.indd 25 2017-11-13 오전 11:10:44...
  • Page 141 6. If the color or viscosity of the oil is rounding with a rag thoroughly. not normal or it is at the oil change 12. Test drive the vehicle for 5 to 10 interval, change the oil. minutes to check for leakage. UD200(K9 2400)-유럽향-07.indd 26 2017-11-13 오전 11:10:44...
  • Page 142: Checking And Changing Front Axle Oil (T)

    6. If the color or viscosity of the oil is not normal or it is at the oil change interval, change the oil. UD200(K9 2400)-유럽향-07.indd 27 2017-11-13 오전 11:10:44...
  • Page 143 Oil Capacity 0.16 U.S Gal. (0.6 l) 10. Check the oil level by performing the step 5 in the previous page. If the oil level is normal, install the filler plug. UD200(K9 2400)-유럽향-07.indd 28 2017-11-13 오전 11:10:45...
  • Page 144: Checking And Changing Rear Axle Oil (U)

    If you cannot reach the step 4 in the previous page. If the oil, it means the oil level is low. the oil level is normal, install the add some oil. filler plug. UD200(K9 2400)-유럽향-07.indd 29 2017-11-13 오전 11:10:45...
  • Page 145: Checking Drive Shaft And Cv Boots (V)

    5. If the Cv boots should be re - 3. Check if the Cv boots of the drive placed, contact your KIOTI Dealer. shaft for the front wheels are torn or have a sign of leakage.
  • Page 146: Checking Steering Rack Boots And Ball Joint (W)

    2. Stop the engine. the steering operation directly 3. Open the hood and support it. affect your safety. If a condi- tion of such components is in doubt, contact your KIOTI Dealer immediately. 1 1 1 U24O731a (1) Tie Rod End 1 1 1 5.
  • Page 147: Checking Brake Fluid (X)

    MIN limit, fill the tank with the 3. Measure the free play of the brake brake fluid to the MAX limit. pedal. according to the measure- ment, adjust the length of the mas- ter cylinder rod(1). UD200(K9 2400)-유럽향-07.indd 32 2017-11-13 오전 11:10:46...
  • Page 148: Checking Brake Pad (Z)

    (1) brake Pad lead to overturn and collision. hicle chassis sits on the stand. Make sure that they are firmly 4. Unscrew the wheel nuts complete- tightened. ly to remove the wheel. UD200(K9 2400)-유럽향-07.indd 33 2017-11-13 오전 11:10:47...
  • Page 149: Checking Parking Brake (Aa)

    5. after replacing the pads, test the bed before stopping the engine) parking brake and adjust the cable length accordingly. 6. Check if the parking brake disc is not worn abnormally. UD200(K9 2400)-유럽향-07.indd 34 2017-11-13 오전 11:10:47...
  • Page 150: Adjusting Suspension (Ab)

    To contact your KIOTI Dealer. adjust the suspension, perform the following steps: 1. Park the vehicle on level ground and apply the parking brake firmly.
  • Page 151: Checking Suspension Shock Absorber (Ac)

    3. Check for any sign of oil leakage on the shock absorbers for the front and rear wheels and their surrounding. 4. If the shock absorbers should be replaced, contact your distributor/ KIOTI Dealer. UD200(K9 2400)-유럽향-07.indd 36 2017-11-13 오전 11:10:47...
  • Page 152 5. Disconnect the positive battery 3. Remove the side cover (lh). cable. 6. Remove the battery mounting bracket. 7. When connecting cables, connect the positive cable first, and then the negative cable. UD200(K9 2400)-유럽향-07.indd 37 2017-11-13 오전 11:10:48...
  • Page 153: Replacing Headlamp Bulb (Ae)

    12v 21W/5W mediately. Rear lamp (US) If acid got on your skin, flush • with water immediately and 12v 21W/10W Rear lamp see your doctor. (EU, aU) 12v 21W UD200(K9 2400)-유럽향-07.indd 38 2017-11-13 오전 11:10:48...
  • Page 154: Checking And Replacing Fuse (Af)

    (3). 5. If fuses are blown repeatedly, con- 5. When installing a new bulb, be tact your KIOTI Dealer. 3. Open the fuse box cover. There careful not to touch its glass. Dura- are spare fuses and fuse tongs in bility of a bulb can be deteriorated.
  • Page 155: Main Fuse (Slow-Blow Fuse) (Ag)

    (Option) the main fuse. 1. Remove the engine inspection STARTER FLASHER UNIT Wiper shield. (Option) 2. Check if the yellow slow blow fuse installed to the positive start motor cable is blown. U24O738a UD200(K9 2400)-유럽향-07.indd 40 2017-11-13 오전 11:10:49...
  • Page 156: Aligning Wheel And Checking Wheel Nut (Ah)

    • Driving with loose wheel nuts 5. If this fuse is repeatedly blown, is very dangerous and can contact your KIOTI Dealer. lead to overturn and collision. Make sure that they are firmly tightened. ImPORTANT...
  • Page 157: Checking Differential Lock Cable (Ai)

    You can get burnt by touching  that the other wheel rotates in the hot parts, such as the muffler. opposite direction. make sure the vehicle is not hot before starting servicing. UD200(K9 2400)-유럽향-07.indd 42 2017-11-13 오전 11:10:49...
  • Page 158: Using Biodiesel (Ak)

    3. For details about biodiesel use, 6. Start the engine and move the coolant pump bearing is shortened. contact your KIOTI Dealer. 2WD/4WD lever to "4WD" and "2WD" positions to check rotation NOTe of each wheel.
  • Page 159: Washing (Am)

    4. leverage the alternator toward the electric sensors and switches. outside. 5. Fix the upper adjusting bolt and push down the section a of the belt to measure the tension. UD200(K9 2400)-유럽향-07.indd 44 2017-11-13 오전 11:10:50...
  • Page 160: Protecting Plastic And Painted Surface (Ao)

    5. If the oil level is below the MIN limit, add some oil. Oil Capacity 2.64 U.S Gal. (10 l) UD200(K9 2400)-유럽향-07.indd 45 2017-11-13 오전 11:10:50...
  • Page 161 MEMO memO UD200(K9 2400)-유럽향-07.indd 46 2017-11-13 오전 11:10:51...
  • Page 162: Storage And Disposal

    STORAge AND DISPOSAL vehICLe STORAge ............ 8-2 DaIlY STORaGE................8-2 lONG-TERM STORaGE ..............8-2 USING vEhIClE aFTER lONG-TERM STORaGE .......8-3 DISPOSAL ..............8-4 UD200(K9 2400)-유럽향-08.indd 1 2017-10-30 오후 6:17:04...
  • Page 163: Vehicle Storage

    3. Repair worn or damaged parts. and water. KIOTI recommends a Replace parts as necessary. 50/50 mix. 3. Remove the battery from the ve- 4. Inflate the tires to a pressure a hicle in winter and store it indoors.
  • Page 164: Using Vehicle After Long-Term Storage

    8. Drive the vehicle outside and test should be kept outside, cover the vehicle’s brake operation, shift it with a water-proof cover. operation, high-speed, low-speed and reverse driving, and parking brake operation for normal opera- tion. UD200(K9 2400)-유럽향-08.indd 3 2017-10-30 오후 6:17:04...
  • Page 165: Disposal

    2. Never leave or discard the expired vehicle, but contact your local KI- OTI Dealer to dispose it according to the regulations. UD200(K9 2400)-유럽향-08.indd 4 2017-10-30 오후 6:17:04...
  • Page 166: Troubleshooting

    TROUBLeShOOTINg vehICLe TROUBLeShOOTINg ......... 9-2 UD200(K9 2400)-유럽향-09.indd 1 2017-10-30 오후 6:17:17...
  • Page 167 2400 This troubleshooting chart summarizes simple service items for users who are familiar with mechanical systems. For more detailed service items, contact your local KIOTI Dealer. vehICLe TROUBLeShOOTINg Problem Check item maintenance code 1. Start motor cannot run blown main fuse (slow-blow fuse: near start motor cable) ...
  • Page 168  (knocking, vibration, smoke) oil) Overheated engine  Restricted fuel supply (clogged filter, water in fuel, loose fuel line, etc.)  Improper fuel, low cetane  Clogged air cleaner  Improper injection timing  UD200(K9 2400)-유럽향-09.indd 3 2017-10-30 오후 6:17:17...
  • Page 169 Improper mixing ratio of antifreeze  Defected radiator cap  Improper bleeding after coolant change  Faulty cooling fan motor or switch  aged or faulty water pump  air in coolant line  Thermostat malfunction  UD200(K9 2400)-유럽향-09.indd 4 2017-10-30 오후 6:17:17...
  • Page 170 (parts related to preheat, Improperly connected wiring  starting, illumination, horn, etc.) Faulty relay and controller (in engine compartment)  Discharged battery  7. battery is discharged key switch left in the "ON" position  UD200(K9 2400)-유럽향-09.indd 5 2017-10-30 오후 6:17:17...
  • Page 171 Faulty CvT belt  j, k 9. Poor shift operation (hI-lO, Improperly adjusted shift cable  4WD) Improperly adjusted 4WD cable  10. vehicle cannot escape a pit Faulty 4WD shift operation  or rough road UD200(K9 2400)-유럽향-09.indd 6 2017-10-30 오후 6:17:17...
  • Page 172 Excessively worn brake pad  Y, z Wet brake pads on one side 14. vehicle pulls to one side  when braking Excessively worn brake pads one side  Air in brake line  UD200(K9 2400)-유럽향-09.indd 7 2017-10-30 오후 6:17:17...
  • Page 173 (if equipped with dumping kit or auxiliary hydraulic kit) Improper hydraulic oil used  Faulty valve and pump  ※ If you do not find the cause of trouble, consult your KIOTI dealer for assistance. UD200(K9 2400)-유럽향-09.indd 8 2017-10-30 오후 6:17:17...
  • Page 174 INDex INDex................10-2 UD200(K9 2400)-유럽향-10.indd 1 2018-01-26 오전 8:34:53...
  • Page 175 PEDal ..............4-22 ChECkING ENGINE OIl lEvEl (E) .........7-11 bRUSh GUaRD ..............4-29 ChECkING FUEl FIlTER(l) ..........7-18 ChECkING hYDRaUlIC OIl (aP) ........7-45 ChECkING INjECTION NOzzlE aND FUEl INjEC- CaRGO bED ..............4-30 TION PUMP (N) ..............7-20 UD200(K9 2400)-유럽향-10.indd 2 2018-01-26 오전 8:34:53...
  • Page 176 ENGINE SERIal NUMbER ..........2-2 DaIlY INSPECTION ............5-2 ESSENTIal REPlaCEMENT PaRT ........6-2 DaIlY INSPECTION ............7-7 ExTERIOR DIMENSIONS ...........3-2 DaIlY STORaGE ..............8-2 ExTERIOR vIEW ..............4-3 DECalS ................1-22 DIFFERENTIal lOCk lEvER (REaR WhEEl) ....4-25 DIFFERENTIal lOCk OPERaTION .........5-26 FaDE ..................4-23 UD200(K9 2400)-유럽향-10.indd 3 2018-01-26 오전 8:34:53...
  • Page 177 INClINED SIDEWaRD ..........5-16 MaINTENaNCE ChECk lIST ..........7-3 hOOD ...................4-4 MaINTENaNCE INTERval TablE ........7-4 hORN SWITCh ..............4-11 MODE SElECTION bUTTON ..........4-14 hOURMETER, ODOMETER ..........4-14 MOUNTING lOCaTION .............1-20 hOW TO DRIvE ..............5-7 hOW TO WaRM UP ENGINE ..........5-10 UD200(K9 2400)-유럽향-10.indd 4 2018-01-26 오전 8:34:53...
  • Page 178 SEaT bElT WaRNING laMP (IF EqUIPPED) ....4-19 PRECaUTIONS bEFORE OPERaTION ......1-2 ShIFT lEvER ..............4-21 PRECaUTIONS bEFORE OPERaTION ......2-1 ShIFTING ................5-14 PRECaUTIONS DURING OPERaTION ......1-4 SkID PlaTES (STEEl) ............4-29 PRE-OPERaTION ..............5-2 SPaRE SWITCh PaNEl ............4-12 PROPER INFlaTION PRESSURE ........4-36 SPECIFICaTION ..............3-2 UD200(K9 2400)-유럽향-10.indd 5 2018-01-26 오전 8:34:53...
  • Page 179 WhEN DRIvING ThE vEhIClE ..........1-6 TRaNSPORTING CaRGO ..........5-20 WhEN PaRkING ThE vEhIClE ........1-13 TROUblEShOOTING ............9-1 WhEN STaRTING ThE ENGINE .........1-4 TURN SIGNal laMP ............4-16 TURN SIGNal laMP SWITCh ..........4-10 TURNING ................5-15 UNlOaDING ..............5-22 UPhIll aND DOWNhIll ...........5-16 UD200(K9 2400)-유럽향-10.indd 6 2018-01-26 오전 8:34:53...

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