Kioti MEC 2230SW Owner's Manual
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Kioti MEC 2230SW Owner's Manual

Kioti MEC 2230SW Owner's Manual

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Thank you for choosing MeC 2230SW, the KIOTI utility vehicle.
KIOTI is committed to provide the best quality products.
It is strongly recommended for KIOTI customer to read this owner's manual thoroughly before using
MeC 2230SW as the manual contains a lot of valuable information, such as safe driving guide, explanation
for operations, maintenance interval, simple maintenance guide, trouble shootings and etc.
If you have any question about the product or manual, please feel free to contact KIOTI.
KIOTI is always trying to deliver ultimate satisfaction and safety to customers.
< NOTe >
Make sure to read this manual carefully and keep it handy for future reference.
When leasing or transferring this vehicle, deliver this manual together with the vehicle.
The specifications in this manual are subject to change without notice.
UD130(MEC2230SW)-유럽향-00.indd 1
FOReWORD
2015-10-28 오전 11:37:23

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Summary of Contents for Kioti MEC 2230SW

  • Page 1 FOReWORD Thank you for choosing MeC 2230SW, the KIOTI utility vehicle. KIOTI is committed to provide the best quality products. It is strongly recommended for KIOTI customer to read this owner’s manual thoroughly before using MeC 2230SW as the manual contains a lot of valuable information, such as safe driving guide, explanation for operations, maintenance interval, simple maintenance guide, trouble shootings and etc. If you have any question about the product or manual, please feel free to contact KIOTI. KIOTI is always trying to deliver ultimate satisfaction and safety to customers. < NOTe > Make sure to read this manual carefully and keep it handy for future reference.  When leasing or transferring this vehicle, deliver this manual together with the vehicle.  The specifications in this manual are subject to change without notice.  UD130(MEC2230SW)-유럽향-00.indd 1 2015-10-28 오전 11:37:23...
  • Page 2 ISO 3600 eU STANDARDS This manual was compiled in compliance with the ISO 3600, standards and the here contained instructions comply the requirements of the Machinery Directive 2010/52/EU in force in the European Community. For tractors sold or used out- side the European Community, local laws will prevail. Main protections on the tractors discussed in this manual. DeSCRIPTION NON CANOPY CANOPY 1. ROPS (protection against overturning) 2. FOPS (protection against objects falling from above) 3. OPS (protection against penetration of objects from sides) protection against hazardous chemicals (Category (Category Ⅰ) Ⅰ) UD130(MEC2230SW)-유럽향-00.indd 2 2015-10-28 오전 11:37:23...
  • Page 3 TABLe OF CONTeNTS SAFETY PRECAUTIONS ........ VEHICLE IDENTIFICATIONS ......SPECIFICATIONS ..........CONTROLS AND FEATURES ......SECTION OPERATION ............ REPLACEMENT PARTS ......... MAINTENANCE ..........STORAGE AND DISPOSAL ......TROUBLESHOOTING ........INDEX ............... UD130(MEC2230SW)-유럽향-00.indd 3 2015-10-28 오전 11:37:23...

  • Page 4: Table Of Contents

    TABLe OF CONTeNTS SAFeTY PReCAUTIONS ....... 1-1 vEhIClE IDEnTIFICaTIOn nUMbER ..2-2 PRECaUTIOnS bEFORE OPERaTIOn ..1-2 vEhIClE SERIal nUMbER ........2-2 EnGInE SERIal nUMbER ........2-2 GEnERal PRECaUTIOnS ........1-2 SPeCIFICATIONS ........... 3-1 PRECaUTIOnS DURInG OPERaTIOn ..1-4 SPECIFICaTIOn .......... 3-2 WhEn STaRTInG ThE EnGInE .......1-4 ExTERIOR DIMEnSIOnS ..........3-2 WhEn DRIvInG ThE vEhIClE ........1-6 GEnERal SPECIFICaTIOnS ........3-3 WhEn PaRkInG ThE vEhIClE ......1-13 OPTIOn lIST anD FEaTURES .........3-5 SaFETy PRECaUTIOnS DURInG nOISE lEvElS aS PERCEIvED by ThE OPERaTOR ..3-8 SERvICInG ..........1-14 vIbRaTIOn lEvElS OF ThE TRaCTOR ExPOSITIOn TO v IbRaTIOnS ......3-8 SaFETy PRECaUTIOnS WhEn...
  • Page 5 TABLe OF CONTeNTS REaR WhEEl MUDGUaRD ........4-7 PaRkInG bRakE InDICaTOR ........4-19 REFlEx REFlECTOR ..........4-7 nEUTRal InDICaTOR ..........4-19 baCk-UP alaRM ............4-8 lOWER FUEl lEvEl WaRnInG InDICaTOR ..4-20 SaFETy laMP kIT (IF EqUIPPED) ......4-8 COnTROlS ..........4-20 SWITChES ........... 4-9 ShIFT lEvER ............4-21 DIFFEREnTIal lOCk lEvER (REaR WhEEl) ..4-21 kEy SWITCh .............4-9 2WD/4WD ShIFT lEvER .........4-23 COMbInaTIOn SWITCh ......... 4-11 bRakE PEDal ............4-23 hazaRD laMP SWITCh (IF EqUIPPED) ....4-13 PaRkInG bRakE lEvER .
  • Page 6 TABLe OF CONTeNTS OPERaTInG ThE EnGInE ......5-2 FROnT hITCh RECEIvER (IF EqUIPPED) ....4-31 CUP hOlDERS anD STORaGE bOxES ....4-32 STaRTInG ThE EnGInE ...........5-2 CaRGO bED ............4-32 ChECkInG WaRnInG laMPS aFTER CaRGO bED COnTROl lEvER ......4-32 STaRTInG EnGInE ..........5-5 REMOTE hyDRaUlIC lEvER ........4-34 OPERaTInG PRInCIPlE OF PREhEaT SySTEM ..5-6 hanD ThROTTlE lEvER (IF EqUIPPED) .....4-34 STOPPInG ThE EnGInE ..........5-6 WORkInG laMP (IF EqUIPPED) ......4-35 OPERaTInG ThE vEhIClE ......5-7 FUEl Tank ..............4-35 FUEl REqUIREMEnTS ...........4-36 hOW TO DRIvE ............5-7 EnGInE InSPECTIOn ..........4-36 WaRMInG UP ............5-10 COOlanT, bRakE FlUID anD ElECTRICal jUMP STaRT ............5-11 DEvICES ...............4-37 STOPPInG ...............5-12 TIRE .
  • Page 7 TABLe OF CONTeNTS lUbRICanTS ..........7-6 TRanSPORTInG CaRGO ........5-20 UnlOaDInG ............5-22 DaIly InSPECTIOn ........7-7 TOWInG TRaIlER ...........5-23 TRanSPORTInG .............5-24 aCCESS FOR SERvICE ..........7-7 4WD OPERaTIOn ............5-25 OPEnInG InSPECTIOn ShIElD (a) ......7-7 DIFFEREnTIal lOCk OPERaTIOn ......5-26 OPEnInG SEaT CUShIOn (b) ........7-8 TaIlGaTE (baCk DOOR) ........5-27 RaISInG CaRGO bED (C) ........7-8 aPPlyInG GREaSE (D) ..........7-9 RePLACeMeNT PARTS ........ 6-1 ChECkInG EnGInE OIl lEvEl (E) ....... 7-11 ESSEnTIal REPlaCEMEnT PaRT .... 6-2 ChanGInG EnGInE OIl anD FIlTER (F) .
  • Page 8 TABLe OF CONTeNTS ChanGInG COOlanT (q) ........7-23 USInG bIODIESEl (ak) ..........7-43 ChECkInG SPaRk aRRESTER OF ExhaUST aDjUSTInG bElT TEnSIOn (al) ......7-43 PIPE (IF EqUIPPED) (R) ........7-25 WaShInG (aM) ............7-44 ChECkInG anD ChanGInG GEaRbOx OIl (S) . ..7-26 PROTECTInG PlaSTIC anD PaInTED ChECkInG anD ChanGInG FROnT axlE OIl (T) ..7-27 SURFaCE(aO) .............7-44 ChECkInG anD ChanGInG REaR axlE OIl (U) ...7-29 STROAGe AND DISPOSAL ......8-1 ChECkInG DRIvE ShaFT anD Cv bOOTS (v) ..7-30 ChECkInG STEERInG RaCk bOOTS anD vEhIClE STORaGE ........8-2 ball jOInT (W) ............7-31 ChECkInG bRakE FlUID (x) ........7-32 DaIly STORaGE ............8-2 ChECkInG bRakE PEDal FREE Play (y) ...7-33 lOnG-TERM STORaGE ..........8-2 ChECkInG bRakE PaD (z) .
  • Page 9 SAFeTY AND VeHICLe DAMAGe WARNING This manual includes information titled as WARNING, CAUTION, IMPORTANT and NOTe. These titles indicate the following: This indicates that a condition may result in harm, serious injury or death to you or other persons if the warning is not heeded. Follow the advice provided with the warning. WARNING This indicates that a condition may result in damage to your vehicle or its equipment if the caution is not heeded.
  • Page 10 UNIVeRSAL SYMBOLS various universal symbols have been used on the instruments and controls of your KIOTI vehicle. below is a list of the universal symbols and their meanings. Fuel-level low Differential lock Preheat Parking brake hazard Warning lights neutral Position battery Charging Condition headlight-low beam High speed travel light Engine Oil-Pressure headlight-high beam low speed travel light Turn Signal Four-Wheel Drive-On Reverse travel light UD130(MEC2230SW)-유럽향-00.indd 10 2015-10-28 오전 11:37:28...
  • Page 11 SAFETY PRECAUTIONS SAFETY PRECAUTIONS ........1-1 Precautions before oPeration ....1-2 General Precautions ..........1-2 Precautions durinG oPeration ....1-4 When startinG the enGine ........1-4 When drivinG the vehicle ........1-6 When ParkinG the vehicle ........1-13 safety Precautions durinG servicinG ..1-14 safety Precautions When usinG the roPs ..

  • Page 12: Safety Precautions

    2230sW PRECAUTIONS bEFORE OPERATION GENERAl PRECAUTIONS a careful operator is the best opera- 4. replace any missing or damaged tor. most accidents can be avoided decals as soon as it is practical. by observing certain precautions. to a list of decals is shown on page help prevent accidents, use these 1-20~24.
  • Page 13 safety Precautions driver's license UUVO102a UUVO114a UUVO115a 6. never operate this vehicle or any 8. this vehicle should be driven only 9. never let anyone under 5 years of other agricultural equipment while by a driver with a valid driver’s li- age ride in the vehicle.

  • Page 14: Precautions During Operation

    2230sW PRECAUTIONS dURING OP- ERATION WhEN STARTING ThE ENGINE UUVO116a UUVO123a UUVO108a 10. never allow anyone to operate 11. it is recommended to wear a hel- 1. do not operate your vehicle in an this vehicle unless person has...
  • Page 15 safety Precautions UUVO103a UUVO131a UUVO105a C56O164a 2. When starting the vehicle make 4. never start the engine while not 7. make sure that wheel nuts have sure your path is clear of people to seated. been tightened to the specified avoid accidents caused by sudden torque.

  • Page 16: When Driving The Vehicle

    "safety roads. Be aware of traffic laws be- lamp kit" supplied by KIOTI and fore driving. observe the applicable regula- tions and laws. if the vehicle is not equipped with the "safety lamp...
  • Page 17 safety Precautions KUVO158a UUVO112a UUVO125a 3. While turning the headlights on, 4. always slow the vehicle before 6. do not apply the differential lock dim them when meeting another turning. turning at high speed may while traveling at road speeds. as vehicle.
  • Page 18 2230sW KUVO162a KUVO101a KUVO109a C56O164a 9. When working in groups, always 11. Watch where you are going at 13. for your safety ROPS with a let the others know what you are all times so that you are able to seat belt is recommended for all going to do before you do it.
  • Page 19 safety Precautions UUVO109a UUVO110a UUVO121a 14. Watch front and rear to avoid 15. never try to get on or off a mov- 16. to minimize the risk of a rollover, obstacles at row ends, near trees ing vehicle. crash, be especially careful when and around other obstructions.
  • Page 20 2230sW UUVO124a UUVO125a UUVO126a 17. Never drive the vehicle at exces- 18. never attempt abrupt wheelies, 19. always keep your both hands on sive speeds. always travel at jumps or other stunts. the steering wheel and your both speed proper for the terrain, vis- feet on the floor of the vehicle ibility and operating conditions.
  • Page 21 safety Precautions UUVO111a UUVO129a KUVO166a 21. Never drive in excessively rough, 23. always follow proper procedures 24. When driving on a road inclined slippery or loose terrain. for climbing hills as described in vertically or sideward, make sure this manual. check the terrain to drive at a low speed.
  • Page 22 2230sW UUVO110a UUVO130a UUVO132a 26. always be careful of skidding 27 never operate your vehicle in 28. Never exceed the stated load or sliding. on slippery surfaces fast-flowing water or in water capacity for this vehicle. cargo such as ice, travel slowly and...

  • Page 23: When Parking The Vehicle

    safety Precautions WhEN PARKING ThE vEhIClE UT3O146a UT3O140a UUVO113a (1) rear hitch receiver 29. Pull only from the rear hitch re- 30. This soft cabin is not certified for 1. Place all control levers in the neu- ceiver. Pulling from any other lo- chemical proof, never operate tral position, set the parking brake, cation can cause the damage of...

  • Page 24: Safety Precautions During Servicing

    2230sW SAFETY PRECAUTIONS dUR- ING SERvICING UUVO134a UUVO107a KUVO127a 2. always remove the ignition key 4. never park on a slope with only 1. in order to service your vehicle you when the vehicle is not in use to the transmission engaged.
  • Page 25 safety Precautions UUVO117a KUVO113a UUVO118a 2. d o n o t s m o k e w h i l e w o r k i n g 3. you must always stop the engine 4. It is recommended to keep a first before refueling the vehicle.
  • Page 26 2230sW UUVO119a UT3O143a UT3O144a 5. do not remove the radiator cap 7. if the tractor must be lifted for 10. use jack lifts of suitable capacity while the coolant is hot. When servicing, take it to a suitably and apply them at the centre of cool, slowly rotate the cap to the equipped workshop.
  • Page 27 safety Precautions NOTE • apply the jack lift to the lifting points according to the type of operation and following the safe- ty procedures given before. UUVO120a UUVO135a 12. When working with your vehicles 15. tire mounting should be done by electrical components, you must qualified professionals, with the first disconnect the battery ca-...
  • Page 28 2230sW T66O130a UUVO104a UUVO139a 18. fluid escaping from pinholes may 19. no alterations should be made to 20. keep environmental pollution in be invisible. do not use hands to your KIOTI vehicle. mind. When replacing coolant or search for suspected leaks;...

  • Page 29: Safety Precautions When Using The Rops

    safety Precautions SAFETY PRECAUTIONS WhEN USING ThE ROPS UT3O145a UUVO143a UUVO104a (1) roPs 1. ROPS (roll over Protective struc- a ROPS should never be modified IMPORTANT ture) is equipped to protect driver by welding, grinding or cutting, as • ROPS, Sun canopy or cabin and passengers when the vehicle this can weaken the ROPS structure.

  • Page 30: Safety Decal

    2230sW SAFETY dECAl MOUNTING lOCATION UT3O142b UD130(MEC2230SW)-유럽향-01.indd 20 2015-12-04 오후 5:28:23...

  • Page 31: Decals

    safety Precautions dECAlS (1) Part no. : u3215-85011 (3) Part no. : t4625-52351 (5) Part no. : u3215-85101 (6) Part no. : u3215-85071 (2) Part no. : u3215-85081 (7) Part no. : t4625-52361 (4) Part no. : t2615-54112 UD130(MEC2230SW)-유럽향-01.indd 21 2015-12-04 오후...
  • Page 32 2230sW (8) Part no. : u3215-85131 (11) Part no. : u3215-85041 TO AVOID PERSONAL INJURY FROM LOSS OF STEERING CONTROL: Do not lock differential or turn with differential locked while operating machine at high speed or on slopes (9) Part no. : u3215-85021 (12) Part no.
  • Page 33 safety Precautions (13) Part no. : u3215-85051 (15) Part no. : u3215-85121 (14) Part no. : u3215-85061 (16) Part no. : u3215-85861 CAUTION Driving UTV in “H” gear with heavy load could shorten the life time of the CVT belt. Please be to sure the use “L”...

  • Page 34: Cautions For Decal Maintenance

    • If a decal is damaged or lost, to follow the instruction on the decals contact your local KIOTI deal- as well as the following instruction: er immediately to install a new decal. CAUTION •...

  • Page 35: Precautions Before Operation

    PRECAUTIONS BEFORE OPERATION VEhIClE IdENTIFICATION NUmBER ......2-2 Vehicle serial number ............2-2 engine serial number ............2-2 UD130(MEC2230SW)-유럽향-02.indd 1 2013-12-18 오후 6:17:57...

  • Page 36: Vehicle Identification Number

    2230sW VEhIClE IdENTIFICATION NUmBER VEhIClE SERIAl NUmBER ENgINE SERIAl NUmBER have the vehicle serial number and engine serial number with you when ordering parts or asking for service information. Fill in the following boxes with ap- propriate information as the vehicle...

  • Page 37: Specifications

    SPECIFICATIONS SPECIFICATION............3-2 ExtErior dimEnsions ............3-2 GEnEral spEcifications .............3-3 option list and fEatUrEs ..........3-6 noisE lEvEls as pErcEivEd by thE opErator .....3-8 vibration lEvEls of thE tractor Exposition to vibrations ..............3-8 UD130(MEC2230SW)-유럽향-03.indd 1 2014-02-13 오후 4:31:28...

  • Page 38: Specification

    2230sW SPECIFICATION ExTErIOr.dImENSIONS E, f UUVO301a mm (in.) Overall..length Overall.width. Overall.height. Wheel.base Front.wheel.tread. rear.wheel.tread. Ground.clearance. .(A) .(d) 3,152 1,543 1,940 2,240 1,262 1,228 (124.1) (60.7) (76.4) (88.2) (49.7) (48.3) (12) UD130(MEC2230SW)-유럽향-03.indd 2 2014-02-13 오후 4:31:28...

  • Page 39: General Specifications

    spEcifications GENErAl.SPECIFICATIONS ITEmS mEC.2230SW rEmArKS model 3c100lWU number of cylinders total displacement 1,007 fuel diesel Gross kw(hp) 16.4 (22) rated speed 2,800 Engine oil l (U.s.Gal.) 0.85 (3.2) fuel tank l (U.s.Gal.) 28.0 (7.40) Gear box oil l (U.s.Gal.) 0.9 (0.24) front differential case oil l (U.s.Gal.) 0.6 (0.16) rear differential case oil l (U.s.Gal.)
  • Page 40 2230sW ITEmS mEC.2230SW rEmArKS front wheel 25 x 10-12(Worksite) rear wheel 25 x 10-12(Worksite) 980 x1,427 x 293 dimension (l x W x d) mm(in.) (38.6 x 56.2 x 11.5) load capacity lbs(kg) 1,102 (500) min. turning radius ft(m) 13.1 (4.0)
  • Page 41 spEcifications ITEmS mEC.2230SW rEmArKS rear view mirror Kit (EEc) standard license plate standard Gas spring Kit standard rops standard instrument cluster standard tachometer, fuel gauge, odometer combination switch standard for lamps and horn ※ notes: some option kits are installed as a standard in a certain country. UD130(MEC2230SW)-유럽향-03.indd 5 2014-02-13 오후...

  • Page 42: Option List And Features

    2230sW OPTION.lIST.ANd.FEATUrES ITEm dESCrIPTION rEmArKS Wind shield(saftety With Wiper) body color ornage hydraulic cargo dumping kit with hydraulic pump, hydraulic bed lift oil tank, cylinder, valve, hoses and control lever hydraulic Utility valve beacon light Winch mtG bracket sun canopy...
  • Page 43 spEcifications ITEm dESCrIPTION rEmArKS headrest(two) height adjustable with 2 steps rear view mirror Kit(two) convex rear view mirror strongly recommended for public road driving license plate for mounting vehicle license plate Working lamp Kit(rops) 2 lamps add on to the sun canopy deck Extinsion Kit(cargo) cargo bed extension kit in height made by metal pipes parking brake buzzer Kit(safety)

  • Page 44: Noise Levels As Perceived By The Operator

    2230sW NOISE.lEvElS.AS.PErCEIvEd.By.ThE.OPErATOr the following tables give the noise level values, measured from the driver’s seat in instantaneous conditions in compliance with standards EEc77/31(dba) - annex ii (without load) - and when driving by in compliance with standard EEc 74/151 (dba).
  • Page 45 CONTROLS AND FEATURES ExTERiOR viEw ......... 4-3 FuEL.GAuGE..........4-16 CooLANT.TEMpERATuRE.GAuGE..4-16 Hood............4-5 ENGINE.oIL.pRESSuRE.wARNING.LAMp. 4 -17 ELECTRIC.CooLING.FAN.MoToR..... 4-5 bATTERy.CHARGING.LAMp..... 4-18 SuSpENSIoN..........4-6 HEAd.LIGHT.HIGH.bEAM.LAMp....4-18 HEAdLAMp........... 4-6 TuRN.SIGNAL.LAMp........4-18 REAR.HITCH.RECEIvER......4-6 GLow.pLuG.INdICAToR......4-19 REAR.wHEEL.MudGuARd......4-7 pARkING.bRAkE.INdICAToR....
  • Page 46 CONTROLS AND FEATURES SEAT.bELT..........4-27 CARGo.bEd.CoNTRoL.LEvER....4-32 HEAdREST.(IF.EquIppEd)....... 4-28 REMoTE.HydRAuLIC.LEvER....4-34 RopS............4-28 HANd.THRoTTLE.LEvER.(IF.EquIppEd)..4-34 ouTSIdE.REARvIEw.MIRRoR. woRkING.LAMp.(IF.EquIppEd)....4-35 ...(IF.EquIppEd)......... 4-29 FuEL.TANk..........4-35 bRuSH.GuARd.......... 4-29 FuEL.REquIREMENTS......4-36 SkId.pLATES..........4-30 ENGINE.INSpECTIoN........

  • Page 47: Controls And Features

    CoNTRoLS.ANd.FEATuRES ExTERiOR viEw [ STANDARD mODEL ] UT3O401A (1).Seat.back ..(6). RopS (11) Rear Reflex Reflector (2).Seat ..(7). Steering.Handle (12). Cargo.bed (3).dumping.Handle ..(8). Hood (13). Rear.Hitch.Receiver (4).dumping.Latch ..(9). Headlamp. (14). Rear.wheel.Mudguard (5).Fuel.Tank.Cap.. (10). brush.Guard.. UD130(MEC2230SW)-유럽향-04.indd 3 2015-10-28 오후 5:01:06...
  • Page 48 MEC.2230Sw [ FULL OpTiON mODEL ] UT3O461A (1).Front.working.Lamp. (5).Front.Turn.Signal.Lamp ..(8).Tail.Lamp (2).Sun.Canopy. ..(9).Fog.Lamp (6).windshield (3).Head.Rest (10).Rear.Screen (7) Cargo Bed Extension (4).Rear.view.Mirror UD130(MEC2230SW)-유럽향-04.indd 4 2015-10-28 오후 5:01:08...

  • Page 49: Hood

    CoNTRoLS.ANd.FEATuRES. hOOD ELECTRiC COOLiNG FAN mOTOR The. fan. motor. runs. when. the. cool- ant.temperature.raises.over.80℃.and. stops. when. the. coolant. temperature. drops. below. 75℃.. The. 5℃. gap. be- tween.two.points.is.to.prevent.contin- ual."oN".and."oFF".operation.of.fan. motor.. The. fan. motor. can. run. even. when.the.engine.is.stopped.if.the.key. is.in."oN".position.and.the.coolant.is. still.hot. To. prevent. engine. failure,. the. fan. UT3O402A UT3O452A motor.keeps.running.even.if.there.is.

  • Page 50: Suspension

    MEC.2230Sw SUSpENSiON hEADLAmp REAR hiTCh RECEivER UT3O404A UT3O405A UT3O406A (1) Front Axle (2) Rear Axle (1).Headlamp.(LH). (2).Headlamp.(RH) (1).Rear.Hitch.Receiver The. Mcpherson. strut. type. suspen- The. headlamps. consist. of. Halogen. This.vehicle.is.equipped.with.the.rear. sion. for. front. wheel. and. adjustable. lamps. for. high. beam. and. low. beam.. hitch.receiver.as.standard. dual.A-arm. (wishbone). type. suspen- Their.

  • Page 51: Rear Wheel Mudguard

    CoNTRoLS.ANd.FEATuRES. REAR whEEL mUDGUARD REFLEx REFLECTOR wARNiNG • Never drive this vehicle with a person in the trailer or cargo bed. • Do not apply vertical load for more than 59 Kg (130 lbs) onto the towing bracket. • When towing, do not exceed the driving speed of 16 km/h (10 mph).

  • Page 52: Back-Up Alarm

    MEC.2230Sw bacK-Up alaRM Safety laMp KIt (If eqUIppeD) CAUTiON • always check that the reflex reflector are clean before driv- ing. Driving with the dirty re- flective mirrors, especially in a cloudy weather or at night, can cause an accident. •...

  • Page 53: Switches

    CoNTRoLS.ANd.FEATuRES. SwiTChES Key SWItch UUVO411A (1).key.switch..(A).Stop..(b).ACC. (C).oN....(d).Heat...(E).Start There are five positions for the igni- UUVO410A tion. key. switch. as. follow.. The. key. can.be.removed.from.the.key.switch (1).Combination.Switch (3).12v.power.outlet (2).Spare.Switch.panel only.if.it.is.in.the."oFF".position. when.the.key.switch.is.in.position. "A",. the. engine. and. all. electrical. devices in the vehicle stop except horn,.
  • Page 54 MEC.2230Sw ACC.(B) using..This.position.can.be.used.in. CAUTiON very. cold. weather. to. preheat. the. when. the. key. switch. is. turned. to. • Stop the engine immediately if engine manually for extra period of the. position. "b",. only. electrical. the oil pressure warning lamp time.. using. this. position. for. more. power.

  • Page 55: Combination Switch

    CoNTRoLS.ANd.FEATuRES. COmBiNATiON SwiTCh hEADLAmp SwiTCh NOTE • The.ignition.key.is.not.directional. and.can.be.inserted.in.any.direc- tion..Also,.be.careful.not.to.leave. the. vehicle. unattended. as. the. same. key. is. used. for. all. KIOtI. vehicles..It.can.be.stolen. UUVO412A UUVO413A (1).Turn.Signal.Lamp.Switch..(1). Headlamp.Switch. (2).Headlamp.Switch..(A).oFF..:.Headlamps.off (3).Horn.Switch (b)..:.Low.beam.oN. (C)..:.High.beam.oN The.headlamp.switch.can.be.operat- The. combination. switch. consists. of. ed.while.the.key.switch.is.in.the."oN".
  • Page 56 MEC.2230Sw TURN SiGNAL LAmp SwiTCh wARNiNG NOTE • • Driving with high beam head- The.turn.signal.lamp.lever.is.not. lamps disturbs the approach- the. self-return. type.. Therefore,. ing vehicle's visibility for safe make. sure. to. return. the. lever. driving. Use the high beam manually. after. turning. the. ve- headlamps only if necessary.

  • Page 57: Hazard Lamp Switch (If Equipped)

    CoNTRoLS.ANd.FEATuRES. hazaRD laMp SWItch (If eqUIppeD) hORN SwiTCh CAUTiON • the hazard lamp can be oper- ated without the key inserted. • If the hazard lamps are turned on for an extended period of time while the engine is stopped, the battery can be discharged.

  • Page 58: Spare Switch Panel

    MEC.2230Sw SpARE SwiTCh pANEL 12v pOwER OUTLET wARNiNG • Do not wear a headphone to listen to the radio or music during driving. • Use only D.c. electric devices with its capacity of 12V 10a or less. • Never use an electric heater. It can cause a fire.

  • Page 59: Instrument Panel

    CoNTRoLS.ANd.FEATuRES. iNSTRUmENT pANEL SpeeDOMeteR / hOURMeteR UUVO418A (1).Speedometer.....(2).Hourmeter The. speedmeter. operates. correctly. when the specified tires with the cor- rect. inflation. pressure. are. installed.. UUVO417A Refer. to. the. chapter. "Maintenance". for the correct tire inflation pressure. ..(1).Fuel.Gauge .(8)..preheating.Indicator The.hourmeter.indicates.the.total.us- ..(2).Speedometer .(9)..Hourmeter ..(3).Coolant.Temperature.Gauge (10).battery.Charge.warning.Lamp age.time.of.the.vehicle.in.digits. ..(4).Turn.Signal.Indicator.(LH).. (11).parking.brake.Indicator The. hourmeter. does. not. operate. if. ..(5).Neutral.Indicator (12).Engine.oil.pressure.warning.Lamp the.
  • Page 60 MEC.2230Sw FUEL GAUGE COOLANT TEmpERATURE GAUGE This. is. due. to. air. entered. into. the. fuel. supply. system.. In. this. case,. the. system. should. be. bled.. (For. details,. refer.to.page.7-19."bleeding.fuel.sys- tem".in.the.chapter."Maintenance".) NOTE • Make. sure. to. use. only. genuine. fuel. as. the. engine. can. be. dam- aged if unqualified fuel is used.

  • Page 61: Engine Oil Pressure Warning Lamp

    CoNTRoLS.ANd.FEATuRES. ENGiNE OiL pRESSURE wARNiNG LAmp Stop. the. vehicle. or. operation. for. a. vehicle.checked.by.your.local.KIOtI while. without. stopping. the. engine. dealer.or.workshop.immediately. until.the.engine.is.cooled.down..If.the. CAUTiON engine. temperature. does. not. drop,. • open.the.hood.and.check.if.the.radia- If the oil level is below the tor. fan. is. operating.. If. the. fan. is. not.

  • Page 62: Battery Charging Lamp

    KIOtI Dealer or workshop as soon as possible. UD130(MEC2230SW)-유럽향-04.indd 18 2015-10-28 오후 5:01:21...

  • Page 63: Glow Plug Indicator

    This. indicator. may. not. turn. your local KIOtI dealer or on.if.the.engine.is.warm..In.this.case,. workshop immediately. the.engine.can.be.started.without.the. preheat.operation. UD130(MEC2230SW)-유럽향-04.indd 19...

  • Page 64: Lower Fuel Level Warning Indicator

    MEC.2230Sw CONTROLS LOwER FUEL LEvEL wARN- iNG iNDiCATOR UUVO426A This. lamp. comes. on. when. the. fuel. tank. is. approaching. empty.. when. it. UUVO427A comes. on,. you. should. add. fuel. as. (1).Steering.wheel (4).2wd/4wd.Shift.Lever soon. as. possible.. driving. with. the. (2).differential.Lock.Lever (5).brake.pedal this.lamp.on.or.with.the.fuel.level.be- (3).Shift.Lever (6).Accelerator.pedal...

  • Page 65: Shift Lever

    CoNTRoLS.ANd.FEATuRES. ShiFT LEvER DIffeReNtIal lOcK leVeR (ReaR Wheel) impORTANT • this vehicle is equipped with a cVt (continuous Variable transmission). • Make sure to stop the vehicle before moving the shift lever into the "h", "l" or "R" posi- tion. Shifting during driving can damage parts in the gear- box.
  • Page 66 MEC.2230Sw [DIffeReNtIal lOcK SySteM] lSD DIffeReNtIal lOcK (fRONt CAUTiON Wheel) The.differential.lock.system.is.to.con- • the differential lock lever nect. the. wheel. on. the. left. and. right. The. LSd. (Limited. Slip. device). is. in- should be placed back into the mechanically. to. rotate. them. at. the. stalled on the front axle.

  • Page 67: 2Wd/4Wd Shift Lever

    CoNTRoLS.ANd.FEATuRES. 2WD/4WD ShIft leVeR bRaKe peDal impORTANT D e p r e s s t h e b r a k e p e d a l  lightly for several times to dry the brake disc after driving over water or driving out of a muddy pit so that the brake is properly operated when it is needed.

  • Page 68: Parking Brake Lever

    MEC.2230Sw paRKINg bRaKe leVeR FADE Fade.refers.to.a.decrease.in.frictional. CAUTiON force. and. reduced. brake. effective- • Depressing the brake pedalto ness.caused.by.overusing.the.brakes. the full position in 2 to 3 steps on. long. downhill. roads. and. thereby. guarantees more stable brak- causing. the. brake's. friction. surface. ing performance while noti- temperature.to.increase.

  • Page 69: Accelerator Pedal

    CoNTRoLS.ANd.FEATuRES. ACCELERATOR pEDAL wARNiNG wARNiNG • to avoid possible injury, death an unauthorized person or or loss of property from a ma- child can move or operate the chine runaway vehicle. therefore, make sure to apply the parking brake and •...

  • Page 70: Driver Seat Adjustment

    MEC.2230Sw DRivER SEAT ADjUSTmENT SEAT SLiDiNG SEAT hEiGhT CUShiON STRENGTh ADjUSTmENT UT3O466A UT3O467A UT3O468A (1).Seat.Adjustment.Lever (1).Seat.Height.Lever. (1).Cushion.Adjustment.Lever..The. seat. cushion. can. be. adjusted. To. adjust. the. seat. position,. pull. the. The. seat. height. can. be. adjusted. to. according.to.the.weight.of.the.driver.. lever(1). to. left. under. the. front. of. the. adapt the seat to the driver’s figure.

  • Page 71: Passenger Seat

    CoNTRoLS.ANd.FEATuRES. pASSENGER SEAT SEAT BELT wARNiNG • as the safety belt can reduce or prevent injuries in an ac- cident, make sure to wear the seat belt during driving. also, be sure the seat belt is not twisted as the seat belt may not protect an occupant prop- erly, leading to an accident.

  • Page 72: Headrest (If Equipped)

    The. ROpS. It. height. of. headrest. can. be. adjust- installed. in. KIOtI's. vehicles. complies. able.with.two.steps. with. various. regulations.. (oSHA,. oECd,.EEC,.ASAE,.etc.) wARNiNG • Make sure to fasten the seat belt during driving.

  • Page 73: Outside Rearview Mirror (If Equipped)

    CoNTRoLS.ANd.FEATuRES. OUtSIDe ReaRVIeW MIRROR (If eqUIppeD) BRUSh GUARD wARNiNG • U s e t u r n s i g n a l l i g h t s ( i f equipped) or hand signal when turning or changing lane. UT3O438A UT3O439A (1).outside.Rearview.Mirror...

  • Page 74: Skid Plates

    MEC.2230Sw SKID plateS SUN CANOpy wiNDShiELD UT3O403A UT3O440A UT3O441A (1).Skid.plate.1. (2).Skid.plate.2 (1).Sun.Canopy (1).windshield The. skid. plates. can. be. equipped. to. This.is.to.improve.the.driver's.comfort. The. transparent. glass. windshield. is. protect the driving shaft, gearbox, in. rain. or. sunlight..Also,. its. curved. to.block.wind.from.the.front. and. battery. engine. components. un- design adds luxury to the vehicle ex- derside.the.vehicle.

  • Page 75: Rear Screen (If Equipped)

    CoNTRoLS.ANd.FEATuRES. ReaR ScReeN (If eqUIppeD) fRONt hItch ReceIVeR (If eqUIppeD) wARNiNG • Do not pile up cargo over the height of the side frame of the cargo bed. the driver and passengers can be seriously injured by cargo in case of abrupt braking.

  • Page 76: Cup Holders And Storage Boxes

    MEC.2230Sw CUp hOLDERS AND STORAGE CARGO BED CARGO BED CONTROL LEvER BOxES UUVO444A UUVO463A (1) Cup Holders (2) Glovebox (Driver Side) (1).Hydraulic.Lever. (2).Lever.Lock.bracket (3) Glovebox (Center) (A).up. (b).down. (4) Glovebox (Passenger Side) (C).Floating There. are. 2. cup. holders,. 1. for. the. driver.and.1.for.the.passenger. There is no lid on the glovebox on the.driver.side.and.center.while.there. is a lid for the glovebox on the pas- senger.side..
  • Page 77 CoNTRoLS.ANd.FEATuRES. To.operate.the.duping.lever,.remove. wARNiNG the. lever. lock. bracket. then. pull. the. always lock the lever with the lever.to.dump.or.raise.the.cargo.bed.  lever lock bracket while not and. push. the. lever. to. stow. or. down. operating the lever or driving. the.cargo.bed.. Never let anyone ride on the ...

  • Page 78: Remote Hydraulic Lever

    MEC.2230Sw REmOTE hyDRAULiC LEvER haND thROttle leVeR (If eqUIppeD) use. this. lever. to. operate. the. hy- draulic.implement.or.hydraulic.motor. which. is. attached. to. the. hydraulic. couplers. on. the. rear..un-lock. the. le- ver.lock.bracket.and.pull.the.lever.up. to.operate.the.implement.or.hydraulic. motor..Return.the.lever.to.stop.oper- ating. implement. or. hydraulic. motor.. As. the. valve. is. oN-oFF. style,. the. cylinder.of.implement.can.be.retract- ed.

  • Page 79: Working Lamp (If Equipped)

    CoNTRoLS.ANd.FEATuRES. WORKINg laMp (If eqUIppeD) fUel taNK 2..Avoid. using. electrical. devices,. such. as. a. cellular. phone,. during. fueling.. 3.. The. fuel. is. highly. flammable. and. even explosive in certain condi- tions..Make.sure.to.stop.the.engine. and.remove.the.key.before.fueling. 4..Never. smoke. while. fueling..Add. fuel. in. a. well-ventilated. area. and. keep away from spark and flame.

  • Page 80: Engine Inspection

    MEC.2230Sw FUEL REqUiREmENTS ENGiNE iNSpECTiON Make.sure.to.use.high.quality.diesel. It. is. possible. to. inspect. the. engine. fuel. for. durability. and. performance. for. most. items. by. removing. the. seat. of.the.engine..The.cetane.number.of. cushion. and. raising. the. cargo. bed.. the.fuel.should.be.at.least.40.(ASTM. For. engine. oil. level. check,. just. re- d975).in.any.circumstance..It.is.rec- move.

  • Page 81: Coolant, Brake Fluid And Electrical Devices

    CoNTRoLS.ANd.FEATuRES. cOOlaNt, bRaKe flUID aND TiRE TiRE TREAD pATTERNS ELECTRiCAL DEviCES StaNDaRD tIRe fOR WORKSIte UUVO460A all teRRaIN (RecReatIONal) UUVO451A T56O530A (1).Radiator.Cap. (2).drain.plug (A) Insufficient (B) Standard (C) Excessive The.coolant,.radiator.cooling.fan.and. Though the tire inflation pressure is brake fluid can be checked by open- factory-set. to. the. prescribed. level,. it. ing.the.hood..
  • Page 82 MEC.2230Sw wARNiNG • D o n o t u s e t i r e s l a r g e r o r smaller than specified. • Do not disassemble or as- semble the tire. If it is neces- sary to disassemble/assemble the tire, let a qualified service person perform the work.

  • Page 83: Proper Inflation Pressure

    NOTE sure, damage, deformation, • and extended wear on lug and If tires with a different size from the ones specified are installed, contact damage of the rim and disc. the.kIoTI.dealer.for.the.front/rear.wheel.speed.ratio..Improper.front/rear. also, check if the wheel bolts, wheel speed ratio can result in excessive wear of the tires. rim bolts, and nuts are loose. UD130(MEC2230SW)-유럽향-04.indd 39 2015-10-28 오후 5:01:37...

  • Page 84: Mass And Tire

    MEC.2230Sw mASS AND TiRE Ref to the following information for the determination of the total mass, the axle loads, the tire load carrying capacity. technically per- Distribution of technically per- Maxinum permissi- Load Item type missible maxinum these masses missible maxinum ble vertical load on capcity mass per axle among the axle laden mass the coupling point work. 710.kg 465.kg 1,550.kg 50.daN...

  • Page 85: Operation

    OPERATION PRE-OPERATION......... 5-2 DriVing in forest ......... 5-17 DriVing through water ....5-18 Daily inspection ........5-2 DriVing backwarD ....... 5-19 DriVing on roaD ........5-19 OPERATING.THE.ENGINE....5-2 transporting cargo ......5-20 starting the engine ......5-2 unloaDing ..........5-22 checking warning lamps after towing trailer ........

  • Page 86: Pre-Operation

    2230sw PRE-OPERATION OPERATING.THE.ENGINE DAILy.INsPECTION sTARTING.THE.ENGINE CHECk.ITEm it is a good practice to know the check the engine oil level. WARNING  condition of your vehicle before you check the engine coolant level.  To.avoid.accidents: start it. you should do routine check clean the radiator grille.
  • Page 87 operation 1. make sure there is no obstacle around the vehicle. 2. make sure to fasten your seat belt on the driver's seat and apply the parking brake firmly. NOTE • the parking brake indicator on the instrument panel comes on while the parking brake is en- UUVO501A H11O503A...
  • Page 88 2230sw WARNING • Never. operate. the. start. motor. for. 10. consecutive. seconds. as.it.consumes.a.lot.of.battery. power.. If. the. engine. cannot. be. started. within. 10. seconds,. wait. for. 30. seconds. and. try. again.. • When. trying. to. start. the. en- gine. again,. make. sure. that.

  • Page 89: Checking Warning Lamps After Starting Engine

    ON,. the. and contact your local kIOTI deal- check the engine oil level. if the battery.can.be.discharged.and. er for assistance. engine oil level is within safe op- the.vehicle's.electrical.system.

  • Page 90: Operating Principle Of Preheat System

    2230sw OPERATING.PRINCIPLE.OF.PRE- sTOPPING.THE.ENGINE HEAT.sysTEm 1. when the key switch is turned to 1. make sure to reduce the engine CAUTION the "on" position, the glow plug rpm before stopping the engine. • Apply. the. parking. brake. and. indicator comes on for 9 seconds 2.

  • Page 91: Operating The Vehicle

    W he n. le a v ing. t he. v eh i c l e,. make. sure. to. remove. the. key. after.turning.off.all.the.electri- cal.systems.. • Also,. be. careful. not. to. leave. the. utility. vehicle. unattended. as.the.same.key.is.used.for.all. kIOTI. vehicles.. It. can. be. sto- len. m55O524A UUVO435A • The. horn,. turn. signal. lamps. (1) seat belt and.hazard.warning.lamps.can.
  • Page 92 2230sw WARNING • Fasten. the. seat. belt. firmly. when.you.are.seated.in.the.ve- hicle. • The. seat. belt. can. reduce. or. prevent. injuries. in. an. acci- dent.. make. sure. to. wear. the. seat. belt. during. driving..Also,. be. sure. the. seat. belt. is. not.
  • Page 93 operation CAUTION ImPORTANT • • Avoid. abrupt. acceleration. or. Do.not.shift.the.gear.when.the. braking.for.safe.driving. vehicle. is. moving. or. the. en- • gine.is.running.at.a.high.idling. When. driving. on. a. steep. hill. speed.. To. stop. the. vehicle,. or. loading. or. unloading. the. depress. the. brake. pedal,. and. vehicle.

  • Page 94: Warming Up

    2230sw WARmING.UP 5. The engine is sufficiently warmed it is recommended always to warm up when the temperature gauge on up the engine before driving in order the instrument panel indicates 1/4 to maintain the durability of the en-...

  • Page 95: Jump Start

    operation JUmP.sTART 1. check that the voltage of the dis- charged battery is the same as the voltage of the other vehicle for jump start. (specification for this vehicle: 12 V) 2. check the length of the jumper cables and position another ve- hicle near the vehicle with the dis- charged battery.

  • Page 96: Stopping

    2230sw sTOPPING 5. connect one clip of the black Depress the brake pedal to control NOTE negative cable to the negative the driving speed. • this vehicle does not have an terminal of the normal battery 1. release the accelerator pedal engine brake function.

  • Page 97: Parking

    operation PARkING when parking, make sure to pull up WARNING the parking brake fully. To. avoid. possible. injury,. death. the parking brake in the vehicle is or. loss. of. property. from. a. ma- equipped with separate disc and pad chine.runaway: in order to enhance safety.

  • Page 98: Shifting

    2230sw sHIFTING DRIVING.ON.sLIPPERy.sURFACEs this vehicle is equipped with the 3. avoid abrupt acceleration and cVt (continuous Variable transmis- turning during driving on a slippery sion) and the shifting operation is road. automatic according to the accelera- 4. if the vehicle cannot move forward...

  • Page 99: Turning

    operation TURNING before entering a curved road, slow WARNING WARNING down your speed. turning at a high It. is. recommended. to. use. the. To. prevent. an. accident. due. to.  speed can lead the vehicle off the 4WD.on.a.slippery.road..Using. loss.of.steering.control: course, resulting in a severe acci- •...

  • Page 100: Driving On Slope

    2230sw DRIVING.ON.sLOPE UPHILL.AND.DOWNHILL HILL.INCLINED.sIDEWARD 3. it is hard to steer the vehicle and 1. when driving on a road inclined the front section of the vehicle sideward, be extra careful not to can be lifted off the ground when let the vehicle overturn sideward.

  • Page 101: Driving In Forest

    operation DRIVING.IN.FOREsT DRIVING.ON.DOWNHILL.ROADs WARNING WARNING • • When. driving. on. a. road. in- C o n t i n u o u s l y. s t e p p i n g. o n. clined. vertically. or. sideward,. the. brakes. while. driving. on. a. make.

  • Page 102: Driving Through Water

    2230sw DRIVING.THROUGH.WATER consider the following when driving CAUTION through water: • salty.water.corrodes.paint.and. 1. check the depth and speed of wa- exterior. parts. of. the. vehicle.. ter or water flow before entering it. make.sure.to.wash.the.vehicle. 2. avoid a steep path when driving thoroughly.with.tap.water..

  • Page 103: Driving Backward

    If. precautions. are. not. taken. 1. it is recommended to attach the during.driving.backward,.a.se- "safety lamp kit" (if equipped) from rious.accident.can.occur. kIOTI when driving on a public .. Check.if.there.is.any.obstacle. road. or. person. behind. the. vehicle. 2. if the vehicle is equipped with the before.driving.backward..Also,.

  • Page 104: Transporting Cargo

    "safety. not pile it over the side frame of lic dump kit (if equipped), it is hard lamp. kit". supplied. by. kIOTI. the cargo bed. to raise the cargo bed if the load and. observe. the. applicable.
  • Page 105 operation 11. if an object, such as a rock, is loaded, but not secured onto the cargo bed, driving on a slope, abrupt starting-off or abrupt brak- ing can damage the cargo bed parts and lead to an accident due to the object rolling on the cargo bed.

  • Page 106: Unloading

    2230sw UNLOADING 1. open the tailgate first before dumping the cargo bed. 2. pull the duping lever slowly after removing lever lock bracket. 3. after duping the cargo, push the duping lever back to lower down the cargo bed.

  • Page 107: Towing Trailer

    operation TOWING.TRAILER this vehicle is equipped with a 2-inch [Tips.for.driving.backward.with.trailer] WARNING square hitch receiver in the back as if a trailer is about to go out of a cor- • A. part. of. your. body. may. get. standard. be careful of the following rect course during driving backward, between.the.vehicle.body.and.

  • Page 108: Transporting

    2230sw TRANsPORTING 5. after getting onto the transporting vehicle, apply the parking brake firmly and secure the vehicle onto the body frame or bracket of the transporting vehicle with chains or belts. 6. when transporting the vehicle on a road, set applicable decals to keep local regulations.

  • Page 109: 4Wd Operation

    operation 4WD.OPERATION 2. when moving the 2wD/4wD lever, WARNING push up the detent knob with a fin- • make. sure. to. secure. the. ve- ger and then move the lever. hicle firmly during transporta- 3. to operate the shift lever, depress tion.

  • Page 110: Differential Lock Operation

    2230sw DIFFERENTIAL.LOCk.OPERATION 5. in some cases, it may be hard to [DIFFERENTIAL.LOCk.sysTEm] move the 2wD/4wD shift lever the differential lock system is to con- out of the "4wD" position. this is nect the wheel on the left and right...

  • Page 111: Tailgate (Back Door)

    operation TAILGATE.(BACk.DOOR) UUVO523A UUVO522A H11O585A H11O585A (1) gate (1) Latch Lever 1. when opening the tailgate, it can 2. keep your feet as far as pos- open abruptly due to cargo on the sible as any object can fall off the cargo bed. therefore, support the cargo bed when the tailgate opens upper side of it with both hands abruptly.
  • Page 112 MEMO MEMO UD130(MEC2230SW)-유럽향-05.indd 28 2015-10-28 오후 4:46:44...

  • Page 113: Replacement Parts

    REPLACEMEnT PARTS ESSEnTiAL REPLACEMEnT PART ......6-2 Oil and fluid ................6-2 filters ..................6-2 Belts and ruBBer parts.............6-3 eleCtriC parts ..............6-3 UD130(MEC2230SW)-유럽향-06.indd 1 2013-12-18 오후 7:15:59...

  • Page 114: Essential Replacement Part

    MeC 2230sW ESSEnTiAL REPLACEMEnT PART OiL And fLuid fiLTERS l (u.s.Gal. iTEM SPECifiCATiOn CAPACiTY Engine sae 15W40 3.0 (8.45) Gear daedOnG 0.9 (0.23) utf55 Exxonmobil front 0.6 (0.16) Mobilfluid 424 differ. Exxonmobil rear Hydraulic 560 0.8 (0.21) differ. shell:donax td...

  • Page 115: Belts And Rubber Parts

    replaCeMent parts BELTS And RuBBER PARTS ELECTRiC PARTS PART nO dESCRiPTiOn e5205-32091 Engine Oil Filter 84612-4316-0 Fuel Filter Element t2350-11641 air filter UUVO603A UUVO604A Rubber belts, hoses and boots get PART nO dESCRiPTiOn QTY tender and cracked as they age. continuos use of a belt, hose or boot 2350-69571 Headlight Bulb...
  • Page 116 MeMO MEMO UD130(MEC2230SW)-유럽향-06.indd 4 2013-12-18 오후 7:16:00...

  • Page 117: Maintenance

    MAINTENANCE MAINTENANCE ChECk lIsT .... 7-3 bleeDiNg fuel liNe (M) ......7-19 checkiNg iNJectioN Nozzle aND Daily check chart ......... 7-3 fuel iNJectioN puMp (N) ....7-21 MaiNteNaNce iNterval table ..... 7-4 cleaNiNg raDiator core (o) .... 7-21 checkiNg coolaNt iN auxiliary lUBRICANTs ........
  • Page 118 MAINTENANCE aDJustiNg suspeNsioN (ab) ....7-35 checkiNg suspeNsioN shock absorber (ac) ........7-36 battery (sealeD) (aD) ......7-37 replaciNg heaDlaMp bulb (ae) ..7-39 checkiNg aND replaciNg fuse (af) ..7-39 MaiN fuse (sloW-bloW fuse) (ag) .. 7-40 aligNiNg Wheel aND checkiNg Wheel Nut (ah) ........

  • Page 119: Maintenance Check List

    MaiNteNaNce MAINTENANCE ChECk lIsT DAIly ChECk ChART sERVICE sChEDUlE MAINTENANCE CoDEs ITEM sERVICE REQUIRED clean debris from radiator, screen and grills. check coolant level in the res- engine cooling system o, p ,Q ervoir tank. seat belt check the condition of seat belt and mounting hardware. check for wear, damaged tires and air pressure.

  • Page 120: Maintenance Interval Table

    Mec 2230sW Just once initially, in every interval MAINTENANCE INTERVAl TABlE ※ ⊙: ○: RUN hoUR RUN AGE INTERVAl MAINTENANCE ChECk ITEM CoDEs 1000 1yEAR 2yEAR Engine oil and filter replace ⊙ ○ Fuel filter replace ○ fuel line and hose connection check ⊙...
  • Page 121 MaiNteNaNce Just once initially, in every interval ※ ⊙: ○: RUN hoUR RUN AGE INTERVAl MAINTENANCE ChECk ITEM CoDEs 1000 1yEAR 2yEAR hydraulic oil replace ⊙ ○ (if equipped with hydraulic kit) pump, cylinder, levers, oil tank and hoses related to hydraulic check ○...

  • Page 122: Lubricants

    Mec 2230sW lUBRICANTs to prevent serious equipment damage, use only genuine kIoTI fluids, oils and greases, or equivalents. ITEM Capacity [ l (U.s. gal.) ] lUBRICANTs fuel 28.0 (7.4) Diesel fuel antifreezing solution (ethylene glycol) + pure coolant 6.3 (1.7)

  • Page 123: Daily Inspection

    MaiNteNaNce DAIly INspECTIoN ACCEss foR sERVICE opENING INspECTIoN shIElD (A) this vehicle is designed so that it is easy to access the inspection points for service. Most of regular services can be performed by opening the in- spection shield under the seat, seat and cargo bed.

  • Page 124: Opening Seat Cushion (B)

    Mec 2230sW opENING sEAT CUshIoN (B) RAIsING CARGo BED (C) When disassembling the seat, dis- connect the driver’s seat and the passenger’s seat, remove the seat bottom plate, and then inspect the engine compartment. Most of the engine services, includ-...

  • Page 125: Applying Grease (D)

    MaiNteNaNce ApplyING GREAsE (D) UUVo775A UUVo707b KUVo706A (1) hydraulic cylinder (1) grease fitting (rear axle drive shaft) (1) grease fitting (front wheel hubstrut) also, most of the service items can be there are sixteen greasing points. the other two are located on the inspected by lifting the cargo bed and two of them are located on both front wheel knuckle.
  • Page 126 Mec 2230sW the remaining 12 are located in the rear suspension section. remove the rear wheels to add grease. UT3o776A UUVo778A (1) grease fitting (front axle drive shaft around gear box) it is located on the spline area of front axle drive shaft around the gear box.

  • Page 127: Checking Engine Oil Level (E)

    MaiNteNaNce ChECkING ENGINE oIl lEVEl (E) IMpoRTANT • T h e e n g i n e o i l s h o u l d b e checked regularly. Driving with- out sufficient engine oil can lead to severe engine damage. •...

  • Page 128: Changing Engine Oil And Filter (F)

    Mec 2230sW ChANGING ENGINE oIl AND fIlTER (f) 1. Warm up the engine oil by operat- ing the engine for approx. 10 min- utes or driving the vehicle. 2. park the vehicle on level ground, stop the engine and apply the parking brake firmly.

  • Page 129: Dust Valve (G)

    MaiNteNaNce DUsT VAlVE (G) 12. stop the engine and wait for ap- it is necessary to remove dust from 4. check if the anti-dust valve is torn prox. 5 minutes. then, check the the anti-dust valve of the air filter fre- or damaged and replace it as nec- oil level and add oil as neces- quently.

  • Page 130: Replacing Air Filter (H)

    Mec 2230sW REplACING AIR fIlTER (h) ChECkING AIR hosE AND ClAMp(I) if there is a tiny gap caused by a loose connecting clamp on the air hose, air without passing through the air filter could enter the system for a long period of time, resulting in short- ening the service life of the engine.

  • Page 131: Checking Cvt Belt (J)

    ChECkING CVT BElT (J) it is not easy to inspect the cvt on your own. it is recommended to have it inspected by your kIoTI Dealer. 1. park the vehicle on level ground and apply the parking brake firmly. UUVo716A...
  • Page 132 Mec 2230sW UUVo718A UUVo719A UUVo720A (1) Exhaust Pipe (2) Muffler (1) air hose 1 (2) air hose 2 (1) cvt cover 5. remove the exhaust pipe, but 6. remove the air hoses (1 and 2) 7. remove the cvt cover.

  • Page 133: Checking Cvt Driven Pulley Clutch Buttons(K)

    (1 and 2) for wear. oughly with vaccum cleaner and your kIoTI Dealer. 3. if they should need replacement due reassemble them. to excessive wear, contact kIoTI Dealer. IMpoRTANT 4. if foreign materials are caught in the • Never apply grease, oil, or...

  • Page 134: Checking Fuel Filter(L)

    Mec 2230sW ChECkING fUEl fIlTER(l) NoTE • it is recommended to start ser- vicing after filling the fuel tank to its top for easy bleeding, as it might be needed to bleed the fuel line after servicing the fuel system.

  • Page 135: Bleeding Fuel Line (M)

    MaiNteNaNce BlEEDING fUEl lINE (M) essary. at this time, be careful not the fuel line for the kIoTI engine is to let any foreign materials enter designed to be bled automatically. the strainer. if the engine still cannot be started even after 4~5 times of cranking, 6.
  • Page 136 Mec 2230sW 4. if there is air in the fuel strainer, turn its fuel cock to the air side and wait 6. unscrew the bleeding bolt (1) for a moment. When the fuel tank is fully filled, the fuel strainer can be filled slightly and crank the engine.

  • Page 137: Checking Injection Nozzle And Fuel Injection Pump (N)

    2. stop the engine, open the hood detailed information, contact your and support it. kIoTI Dealer. IMpoRTANT • Modifying sealed parts in the fuel system, such as the flow limit bolt and engine rpm limit...

  • Page 138: Checking Coolant In Auxiliary Coolant Tank (P)

    Max and MiN limits. 5. if the coolant level decreases continuously, have your vehicle in- spected by your kIoTI Dealer. UT3o728A (1) auxiliary coolant tank (a) Max limit (b) MiN limit UD130(MEC2230SW)-유럽향-07.indd 22...

  • Page 139: Changing Coolant (Q)

    5. remove the cap after the inner burst in cold weather. Contact after the engine and radiator pressure is removed. your kIoTI Dealer to find the have cooled down enough. cause and have fixed. 1. park the vehicle on level ground and apply the parking brake firmly.
  • Page 140 Mec 2230sW UUVo731A UUVo732A UUVo733A (1) coolant drain plug of radiator (1) engine coolant Drain plug (1) air bleeder bolt (2) engine oil filter 7. place a container with wide open- 8. Now drain the coolant from the en- 9. loosen the air bleeder bolt for...

  • Page 141: Checking Spark Arrester Of Exhaust Pipe (If Equipped) (R)

    18. test run the engine to find any cooled down after stopping leakage. the engine. 19. the coolant mixture ratio may differ by local climate. therefore, contact your kIoTI Dealer for the correct mixture ratio. UD130(MEC2230SW)-유럽향-07.indd 25 2015-10-28 오후 12:01:55...

  • Page 142: Checking And Changing Gearbox Oil (S)

    Mec 2230sW ChECkING AND ChANGING GEARBoX oIl (s) 1. park the vehicle on level ground and apply the parking brake firmly. 2. stop the engine and let the engine cooled down sufficiently. 3. raise the cargo bed and support it with the support rod.

  • Page 143: Checking And Changing Front Axle Oil (T)

    MaiNteNaNce ChECkING AND ChANGING fRoNT AXlE oIl (T) 1. park the vehicle on level ground WARNING and apply the parking brake firmly. • you can get burnt badly by 2. stop the engine and let the engine hot oil. Make sure to work on cooled down sufficiently.
  • Page 144 Mec 2230sW UUVo737A UUVo762A UT3o777A (1) Drain plug (1) filler plug (1) funnel 4. clean around filler plug, then re- 7. to change oil, place a container 9. When adding new oil, add it move the filler plug. with wide opening under the drain through a long hose into the filler plug.

  • Page 145: Checking And Changing Rear Axle Oil (U)

    MaiNteNaNce ChECkING AND ChANGING REAR AXlE oIl (U) 11. Wipe the differential case and its 1. park the vehicle on level ground 5. if the color or viscosity of the oil is surrounding with a rag thoroughly. and apply the parking brake firmly. not normal or it is at the oil change interval, change the oil.

  • Page 146: Checking Drive Shaft And Cv Boots (V)

    Mec 2230sW ChECkING DRIVE shAfT AND CV BooTs (V) 10. Wipe the differential case and its 1. park the vehicle on level ground surrounding with a rag thoroughly. and apply the parking brake firmly. 11. test drive the vehicle for 5 to 10 2.

  • Page 147: Checking Steering Rack Boots And Ball Joint (W)

    5. if the cv boots should be re - boot of the tie rod end and nut. 4. check the steering rack boots, to placed, contact your kIoTI Dealer. see if torn or have a sign of leak- 6. if the above components should age.

  • Page 148: Checking Brake Fluid (X)

    6. if the brake fluid is severely con- affect your safety. If a condi- taminated or insufficient, contact tion of such components is your kIoTI Dealer. in doubt, contact your kIoTI Dealer immediately. UUVo744A (1) brake fluid tank (a) Max limit (b) MiN limit 3.

  • Page 149: Checking Brake Pedal Free Play (Y)

    MaiNteNaNce ChECkING BRAkE pAD (z) ChECkING BRAkE pEDAl fREE plAy (y) the master cylinder rod of the ve- 1. park the vehicle on level ground hicle is adjusted so that the brake and apply the parking brake firmly. pedal free play is 15 ~ 20 mm (0.59 ~ 0.79 in.) at factory.

  • Page 150: Checking Parking Brake (Aa)

    Mec 2230sW ChECkING pARkING BRAkE (AA) 5. if any of the brake pads on either NoTE side of the disc is too thin, close to • the vehicle should be stopped 0.04 in. (1 mm), both pads for that on a slope (up to 10 degrees)

  • Page 151: Adjusting Suspension (Ab)

    Dealer. adjust the suspension, perform the following steps: 1. park the vehicle on level ground and apply the parking brake firmly.

  • Page 152: Checking Suspension Shock Absorber (Ac)

    Mec 2230sW ChECkING sUspENsIoN shoCk ABsoRBER (AC) 4. unscrew the wheel nuts complete- 6. after adjustment, install the wheel if the shock absorber is malfunc- ly to remove the wheel. and tighten the wheel nuts firmly. tioning, your riding comfort can be harmed.

  • Page 153: Battery (Sealed) (Ad)

    MaiNteNaNce BATTERy (sEAlED) (AD) INspECTIoN REplACEMENT Never open or service the battery 1. park the vehicle on level ground IMpoRTANT and never add electrolyte to the bat- and apply the parking brake firmly. • The battery discharges natu- tery. Doing so will not be covered 2.
  • Page 154 Mec 2230sW WARNING WARNING • • The battery terminals and The battery gas is dangerous cables contains lead. The enough to cause explosion. • body accumulates lead which Do not smoke near the battery. can cause cancer. Make sure •...

  • Page 155: Replacing Headlamp Bulb (Ae)

    MaiNteNaNce REplACING hEADlAMp BUlB (AE) ChECkING AND REplACING fUsE (Af) 1. park the vehicle on level ground 1. park the vehicle on level ground and apply the parking brake firmly. and apply the parking brake firmly. 2. stop the engine, open the hood 2.

  • Page 156: Main Fuse (Slow-Blow Fuse) (Ag)

    4. Wrap the fuse with insulation tape after replacement. Make sure that the inspection shield is visible. 5. if this fuse is repeatedly blown, contact your kIoTI Dealer. UUVo774A UUVo758A (1) slow-blow fuse if the start motor and all electrical de- vices do not operate at all when turn- ing the key the switch to the "start"...

  • Page 157: Aligning Wheel And Checking Wheel Nut (Ah)

    MaiNteNaNce AlIGNING WhEEl AND ChECkING WhEEl NUT (Ah) ChECkING DIffERENTIAl loCk CABlE (AI) 1. park the vehicle on level ground WARNING and apply the parking brake firmly. • Driving with loose wheel nuts is very dangerous and can lead to overturn and collision. Make sure that they are firmly tightened.

  • Page 158: Checking Shift And 4Wd Cables (Aj)

    Mec 2230sW ChECkING shIfT AND 4WD CABlEs (AJ) 3. unscrew nut 1 and adjust the WARNING length of the shift cable. • you can get burnt by touching 4. unscrew nut 3 and adjust the 4WD hot parts, such as the muffler.

  • Page 159: Using Biodiesel (Ak)

    3. for details about biodiesel use, coolant pump bearing is shortened. contact your kIoTI Dealer. NoTE • in this vehicle, the electric fan is not installed to the engine, but to the radiator under the hood.

  • Page 160: Washing (Am)

    Mec 2230sW WAshING (AM) pRoTECTING plAsTIC AND pAINTED sURfACE(Ao) 3. loosen the adjusting bolt on the it is recommended to wash your Do not wipe any plastic parts if they top of the alternator as well as the vehicle with water of moderate pres- are not washed.
  • Page 161 STORAGE AND DISPOSAL vEhIcLE STORAGE ........... 8-2 daily storage ................8-2 long-term storage .............8-2 Using vehicle after long-term storage ....8-3 DISPOSAL ..............8-4 UD130(MEC2230SW)-유럽향-08.indd 1 2013-12-18 오후 7:22:20...

  • Page 162: Vehicle Storage

    3. repair worn or damaged parts. and water. KIOTI recommends a replace parts as necessary. 50/50 mix. 3. remove the battery from the ve- 4. inflate the tires to a pressure a hicle in winter and store it indoors.

  • Page 163: Using Vehicle After Long-Term Storage

    storage and disPosal USING vEhIcLE AfTER LONG-TERM STORAGE 14. if the machine is being operated 1. check the tire inflation pressure 9. stop the engine and check for oil with Bio-diesel, drain the bio- and inflate the tires if they are low. leakage.

  • Page 164: Disposal

    2230sW DISPOSAL in order to protect the environment, use and dispose of the vehicle keep- ing the following in mind: 1. When changing the oil or coolant by yourself, be careful not to spill it and dispose used oil and coolant properly according to the appli- cable regulations.

  • Page 165: Troubleshooting

    TROUBLESHOOTING vEHIcLE TROUBLESHOOTING ......... 9-2 UD130(MEC2230SW)-유럽향-09.indd 1 2013-12-18 오후 7:25:06...

  • Page 166: Vehicle Troubleshooting

    MEC 2230SW This troubleshooting chart summarizes simple service items for users who are familiar with mechanical systems. For more detailed service items, contact your local KIOTI Dealer. vEHIcLE TROUBLESHOOTING Problem check item Maintenance code 1. Start motor cannot run Blown main fuse (slow-blow fuse: near start motor cable) ...
  • Page 167 TROUBLESHOOTING Problem check item Maintenance code 2. Engine is hard to start Fuel with low cetane used  (with start motor running) No operation of solenoid valve  Injection pump malfunctioning  Too high viscosity of engine oil (improper type of oil) ...
  • Page 168 MEC 2230SW Problem check item Maintenance code 3. Engine power is insufficient Poor injection nozzle condition or carbon accumulated onto it  (knocking, vibration, smoke) Improper valve clearance  4. Engine is overheated Clogged radiator grille and core  Insufficient or leaking coolant (loose hose connection) ...
  • Page 169 TROUBLESHOOTING Problem check item Maintenance code 4. Engine is overheated Insufficient engine oil  5. Engine stops abruptly during Insufficient fuel or clogged filter and hose  operation Air in fuel line or contaminated fuel  Seizure due to overheated engine ...
  • Page 170 MEC 2230SW Problem check item Maintenance code 7. Battery is discharged Electrical devices (headlamps, work lamps, turn signal lamps, etc) left "ON"  Natural discharge due to no operation for a long period of time  No charging due to faulty alternator, faulty alternator wiring connection ...
  • Page 171 TROUBLESHOOTING Problem check item Maintenance code 10. Vehicle cannot escape a pit Differential lock system malfunction (improperly adjusted differential lock cable)  or rough road 11. Power is insufficient to drive Shift lever not in "L" position  uphill 4WD not used ...
  • Page 172 (if equipped with dumping kit or auxiliary hydraulic kit) Improper hydraulic oil used  Faulty valve and pump  ※ If you do not find the cause of trouble, consult your KIOTI dealer for assistance. UD130(MEC2230SW)-유럽향-09.indd 8 2013-12-18 오후 7:25:06...

  • Page 173: Index

    INDEX INDEX................10-2 UD130(MEC2230SW)-유럽향-10.indd 1 2015-10-28 오전 11:54:16...
  • Page 174 MEC 2230SW NUMERIC 12V POWER OUTLET ............4-14 CARGO BED ..............4-32 2WD/4WD SHIFT LEVER ..........4-23 CARGO BED CONTROL LEVER ........4-32 4WD OPERATION ..............5-25 CAUTIONS FOR DECAL MAINTENANCE ......1-24 CHANGING COOLANT (Q) ..........7-23 CHANGING ENGINE OIL AND FILTER (F) ......7-12 ACCELERATOR PEDAL ............4-25 CHECK ITEM ...............5-2...
  • Page 175 INDEX CHECKING INJECTION NOZZLE AND FUEL DAILY STORAGE ..............8-2 INJECTION PUMP (N) ............7-21 DECALS ................1-21 CHECKING PARKING BRAKE (AA) ........7-34 DIFFERENTIAL LOCK LEVER (REAR WHEEL) ....4-21 CHECKING SHIFT AND 4WD CABLES (AJ) .....7-42 DIFFERENTIAL LOCK OPERATION .........5-26 CHECKING SPARK ARRESTER OF EXHAUST PIPE DISPOSAL ................8-4 (IF EQUIPPED) (R) ............7-25 DRIVER SEAT ADJUSTMENT ...........4-26...
  • Page 176 MEC 2230SW FADE ..................4-24 INDEX.................10-1 FILTERS ................6-2 INSTRUMENT PANEL ............4-15 FRONT HITCH RECEIVER (IF EQUIPPED) ......4-31 FUEL GAUGE ..............4-16 FUEL REQUIREMENTS ............4-36 JUMP START ..............5-11 FUEL TANK ................4-35 KEY SWITCH ...............4-9 GENERAL PRECAUTIONS ..........1-2 GENERAL SPECIFICATIONS ..........3-3 GLOW PLUG INDICATOR ..........4-19 LONG-TERM STORAGE .............8-2...

  • Page 177: Index

    INDEX NOISE LEVELS AS PERCEIVED BY THE OPERATOR ..3-8 RAISING CARGO BED (C) ..........7-8 REAR HITCH RECEIVER ............4-6 OIL AND FLUID ..............6-2 REAR SCREEN (IF EQUIPPED) ........4-31 OPENING INSPECTION SHIELD (A) ........7-7 REAR WHEEL MUDGUARD ..........4-7 OPENING SEAT CUSHION (B) ...........7-8 REFLEX REFLECTOR ............4-7 OPERATING PRINCIPLE OF PREHEAT SYSTEM .....5-6 REMOTE HYDRAULIC LEVER..........4-34...
  • Page 178 MEC 2230SW SPARE SWITCH PANEL ............4-14 UNLOADING ..............5-22 SPECIFICATION ..............3-2 UPHILL AND DOWNHILL ...........5-16 SPECIFICATIONS ..............3-1 USING BIODIESEL (AK) ............7-43 SPEEDOMETER / HOURMETER ........4-15 USING VEHICLE AFTER LONG-TERM STORAGE ....8-3 STARTING THE ENGINE .............5-2 STOPPING .................5-12 STOPPING THE ENGINE ............5-6 VAPOR LOCK ..............4-24...

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