Type 8025 - 8035 - SE35 Batch Tableofcontents 1. About the QuickstArt.................4 2. intended use ....................5 3. bAsic sAfety informAtion ...............5 4. GenerAl informAtion ................7 5. description of the rAtinG plAte ..........7 6. technicAl dAtA ...................8 7. fluid instAllAtion ................24 8. electricAl instAllAtion And wirinG ........32 9. Adjustment And commissioninG ..........56 10. pAckAGinG, trAnsport ..............70 11. storAGe ....................... 70 12. disposAl of the device .
• the dosing controller type 8025 Batch in compact version, ▶ Failure to observe this warning can result in death or in serious injury. • the dosing controller type 8025 Batch in panel or in wall-mounted Warning version, • the dosing controller type 8035 Batch or warns against a potentially dangerous situation.
▶ All equipment connected to the wall-mounted or panel version conditions. of the flow transmitter 8025 must be double insulated in relation ▶ Use this device in compliance with the characteristics and to the mains in accordance with IEC standard 61010-1:2010.
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Type 8025 - 8035 - SE35 Batch Basicsafetyinformation risk of injury due to high fluid temperatures. various dangerous situations (continued) ▶ Use safety gloves to handle the device. To avoid injury take care: ▶ Stop the circulation of fluid and drain the pipe before loosening ▶ to guarantee a defined or controlled restarting of the process, the process connections.
9. Warning: Before using the device, take into account the tech- You can find the Operating Instructions and technical data sheets nical specifications described in the Operating Instructions. regarding the type 8025 Batch, 8035 Batch and SE35 Batch at: 10. Specifications of the relay outputs DO2 and DO3 www.burkert.com 11.
EU Type Examination Certificate and/or controller 8025 Batch in compact the EU Declaration of Conformity (if applicable). version conformity to the pressure equipment directive 6.1.1. conditions of use of a 8025 Batch in → Make sure the device materials are compatible with the fluid. compact version → Make sure the pipe DN is adapted for the device. Ambient temperature The device conforms to Article 4, Paragraph 1 of the Pressure •...
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UL-recognized PU01 PVDF (PN10) PVC + PP Measuring Equipment UL-listed PU02 ® EXXXXXX PVC (PN10) 6.1.3. fluid data of a 8025 Batch in compact version PP (PN10) type of fluid neutral or slightly aggressive liquids T (°C) fluid viscosity max. 300 cSt A: Operating range rate of solid particles max. 1 % fluid temperature The fluid temperature may be restricted Fig. 2: ...
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• Refer to the Operating Instruc- version 12...36 v dc 50 mA (at 36 V DC) tions of the fitting max. current consumption 55 mA version 115/230 v Ac 6.1.5. Electrical data of a 8025 Batch in pulse output do1 and do4 polarized, potential-free compact version • type • NPN/PNP (wiring dependant) • DO1 function • pulse output (can be con- 12...36 v dc power supply...
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• max. 30 V AC and 42 V peak / version (UL recognized devices) 3 A or max. 60 V DC / 1 A digital inputs di1 to di4 6.2.1. conditions of use of a 8025 Batch in • commutation threshold V • 5...36 V DC panel version • commutation threshold V max.
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Type 8025 - 8035 - SE35 Batch Technicaldata 6.2.2. conformity to standards and 6.2.3. material data of a 8025 Batch in directives of a 8025 Batch in panel panel version version part material The applied standards, which verify conformity with the EU Direc- Housing /cover tives, can be found on the EU Type Examination Certificate and/or Frontfoil / Screws Polyester / Stainless steel the EU Declaration of Conformity (if applicable).
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Type 8025 - 8035 - SE35 Batch Technicaldata pulse output do1 and do4 polarized, potential-free Danger • type • NPN/PNP (wiring dependant) danger due to the operation of the relay outputs of a ul • DO1 function • pulse output (can be con- device in a wet location. figured and parametered) ▶ If a UL device is used in a wet location: • DO4 function •...
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"SENSOR SUPPLY" of (Protect the device against electromag- plied with a the 8025 Batch in wall-mounted version, either: netic interference, ultraviolet rays and, 12...36 V DC when installed outdoors, against the • 5 V DC, 30 mA max.
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Type 8025 - 8035 - SE35 Batch Technicaldata 6.3.4. Electrical data of a 8025 Batch in identification certification variable key wall-mounted version on the device 12...36 v dc power supply • filtered and regulated UL-recognized PU01 • oscillation rate: ±10 % Measuring • Connection to main supply: Equipment permanent (through external UL-listed PU02 ® EXXXXXX SELV (safety extra-low voltage)
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Type 8025 - 8035 - SE35 Batch Technicaldata Danger pulse output do1 and do4 polarized, potential-free • type • NPN/PNP (wiring dependant) danger due to the operation of the relay outputs of a ul • DO1 function • pulse output (can be con- device in a wet location. figured and parametered) ▶ If a UL device is used in a wet location: • DO4 function •...
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"SENSOR SUPPLY" of Ambient temperature plied with a the 8025 Batch in wall-mounted version, either: • 12...36 V DC version • –10...+60 °C 12...36 V DC • 5 V DC, 30 mA max.
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Type 8025 - 8035 - SE35 Batch Technicaldata ul-certification 6.4.4. Electrical data of a SE35 Batch Finished products with variable key PU01 or PU02 are UL-certified 12...36 v dc power supply • filtered and regulated products and comply also with the following standards: • oscillation rate: ±10 % • UL 61010-1 • Connection to main supply: •...
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Type 8025 - 8035 - SE35 Batch Technicaldata pulse output do1 and do4 polarized, potential-free Danger • type • NPN/PNP (wiring dependant) danger due to the operation of the relay outputs of a ul • DO1 function • pulse output (can be con- device in a wet location. figured and parametered) ▶ If a UL device is used in a wet location: • DO4 function •...
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Type 8025 - 8035 - SE35 Batch Technicaldata • Device used on a pipe (PS = maximum admissible pressure; height above see level max. 2000 m DN = nominal diameter of the pipe) operating conditions Continuous type of fluid conditions equipment mobility Fixed Fluid group 1, Article 4, Paragraph 1.c.i DN ≤ 25 Indoor and outdoor (Protect the device against electro- DN ≤ 32...
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Type 8025 - 8035 - SE35 Batch Technicaldata 6.5.3. fluid data of a 8035 Batch P (bar) type of fluid neutral or slightly aggressive liquids fluid viscosity max. 300 cSt métal rate of solid particles max. 1 % fluid temperature The fluid temperature may be restricted by the fluid pressure and the material the S030 sensor-fitting used is made of (see Fig. 3)
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Type 8025 - 8035 - SE35 Batch Technicaldata 6.5.4. material data of a 8035 Batch 6.6. Technical data of the dosing controller SE35 Batch associated part material with a sensor-fitting S070 or Housing, cover, lid, nut S077 Frontfoil / Screws Polyester / Stainless steel Cable glands The technical data of the dosing controller SE35 Batch may be restricted by the S070 or S077 sensor-fitting used.
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Type 8025 - 8035 - SE35 Batch Technicaldata degree of pollution Degree 2 according to UL/EN 61010-1 type of fluid conditions protection rating IP65 , device wired, cover lid screwed DN ≤ 25 Fluid group 1, Article 4, Paragraph 1.c.ii according to IEC/ tight and cable glands tightened or PSxDN ≤ 2000 EN 60529 DN ≤ 200 Fluid group 2, Article 4, Paragraph 1.c.ii...
▶ All equipment connected to the wall-mounted or panel version of the flow transmitter 8025 must be double insulated in relation 6.6.5. Electrical data of a SE35 Batch with to the mains in accordance with IEC standard 61010-1:2010.
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1. Install the S020 fitting on the pipes, ▶ Guarantee a set or controlled restarting of the process subse- 2. Install the 8025 Batch in compact version into the S020 fitting, quent to any intervention on the product. 3. Finalise the installation of the 8025 Batch in compact version.
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Type 8025 - 8035 - SE35 Batch Fluidinstallation 7.2.1. install the S020 fitting on the pipes flow direction → Select an S020 fitting suitable for the speed of the fluid in the pipes To select a fitting, refer to the calculation tables on the tech- nical data sheet for the relevant fitting.
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Type 8025 - 8035 - SE35 Batch Fluidinstallation 7.2.2. install the 8025 Batch in compact Filling of the pipe Filling of the pipe and fluid flow version into the S020 fitting in horizontal mounting circulation in vertical mounting → Install the fitting 5 onto the pipe following the instructions in chap. 7.2.1.
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Type 8025 - 8035 - SE35 Batch Fluidinstallation 7.3. installation of the dosing - when mounted vertically, the flow direction of the fluid is upwards (see Fig. 5, page 27), controller 8035 Batch - air bubbles do not form around the sensor-fitting (see Fig. 5, The dosing controller type 8035 Batch comprises a dosing controller page 27).
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Type 8025 - 8035 - SE35 Batch Fluidinstallation 7.3.3. finalise the installation of the 8035 Caution Batch risk of damage when installing the sensor-fitting. → Wire the device and switch it on (see chap. 8). ▶ Follow the installation instructions given in the Operating → Set the K-factor or determine it with Teach-In (see chap. 9.7). Instructions for the sensor-fitting.
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Batch on the sensor-fitting S070 or 8025 Batch in panel version S077 Install the 8025 Batch in panel version in a cabinet with a → Insert the dosing con- protection class at least IP54 to ensure a degree of pol- troller 1 in the lution 2 inside the cabinet.
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The device in wall-mounted version has 4 holes in the bottom of the housing. Seal → Remove the blanking strips covering the screws. Fig. 11: I nstallation of the 8025 Batch in panel version → Insert the 4 screws in the housing (from the front). If the cabinet door is too thick use the 4 supplied M4*25 screws. FLOW Blanking strips →...
▶ All equipment connected to the wall-mounted or panel version of Fig. 13: Installation of the dosing controller 8025 Batch in wall-mounted the flow transmitter 8025 must be double insulated in relation to version the mains in accordance with IEC standard 61010-1:2010.
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Type 8025 - 8035 - SE35 Batch Electricalinstallationandwiring Warning notiCe risk of damage to the device if the incorrect supply voltage is risk of injury due to non-conforming installation. applied. ▶ The electrical and fluid installation can only be carried out by ▶ Energize the device with a supply voltage in accordance with the qualified and skilled staff with the appropriate tools. position of the selector. See Fig. 21, chap. 8.6.
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• Protect the power supply of each transistor output by means of a 125 mA slow blow fuse. 8.2.1. Dosing controller 8025 Batch in compact version, 8035 Batch and The relays can be damaged if not protected. SE35 Batch • Protect the relays by means of a max. 3 A fuse and a circuit breaker (depending on the process).
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Type 8025 - 8035 - SE35 Batch Electricalinstallationandwiring 8.2.2. Dosing controller 8025 Batch in specification of the cables and the recommended value panel version conductors (not supplied) External diameter of the cable, if 1 cable 4...8 mm The electrical connection is done directly on the terminal blocks of per cable gland the electronics. Operating temperature, UL device min. 90 °C Tab. 2: ...
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Type 8025 - 8035 - SE35 Batch Electricalinstallationandwiring earth. The earth rings must be in contact with the fluid. 8025 Batch, panel- or Power cable shield wall-mounted Power cable shield 12-36 V DC Power supply Power supply Flow sensor Valve, pump,... (or earth Plastic pipes Pipes in plastic...
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Type 8025 - 8035 - SE35 Batch Electricalinstallationandwiring 8.4. Default position of the selectors 8.5. Terminal assignment and use of the selectors Only move the selectors when the power supply is off. Tab. 4: Default positions of selectors "SENSOR SUPPLY", "LOAD" and "SENSOR TYPE" SOURCE SINK CURRENT BINARY Iout Univ (AO1) Supply PULSE Batch selector default position 12..36Vdc ISOG SENSOR SENSOR SUPPLY ( SENSOR TYPE...
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Type 8025 - 8035 - SE35 Batch Electricalinstallationandwiring Fig. 16: Terminal assignment of a 12...36 V DC fed version for the 8025 terminal block 1 Batch in compact version, for the 8035 Batch and for the SE35 • NC: not connected Batch • L+: V+ (positive voltage) • L–: 0 V (power supply ground) • PE: protective earth, factory wired • P–: negative transistor output (DO1) • P+: positive transistor output (DO1)
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PE: shieldings of the power supply cable and the input / output • PE: cable shielding cables selector : see chap. 8.9. terminal block 3: wiring the DO2 relay output. selector : see Tab. 6, page 48. selector : see chap. 8.9. Fig. 17: Terminal assignment of a 12...36 V DC fed version for the 8025 Batch in panel-mounted or in wall-mounted version English...
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NPN/PNP 2.2K selector : see chap. 8.6. SUPPLY COIL FLOW SENSOR selector : see chap. 8.6. Fig. 18: Terminal assignment of a 115/230 V AC fed version for the 8025 Batch in compact version, for the 8035 Batch and for the SE35 Batch terminal block 1 connector 3: connection of the flow sensor PE: shieldings of the power supply cable and the input / terminal block 4 "binAry" output cables •...
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: see Tab. 6, page 48. The wiring depends on the type of output signal originating from the selector : see chap. 8.9. flow sensor: see chap. 8.9. selector : see chap. 8.9. Fig. 19: Terminal assignment of a 8025 Batch in wall-mounted version, fed with 115/230 V AC English...
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→ Set selector "LOAD": SENSOR TYPE SENSOR TYPE Selector "LOAD" COIL NPN/PNP COIL NPN/PNP • either on "2.2K": the load resistance R is then 2.2 kW 2.2K • either on "470": the load resistance R Fig. 20: Using selector "SENSOR TYPE" on the 8025 Batch in compact is then 470 W version, the 8035 Batch or the SE35 Batch English...
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Type 8025 - 8035 - SE35 Batch Electricalinstallationandwiring → If the device is energized with a 115/230 V AC power supply, 8.7. Wiring the 8025 Batch in panel version set selector as shown in Fig. 21. Selector makes it possible to configure the supply voltage of Only move the selectors when the power supply is off.
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Type 8025 - 8035 - SE35 Batch Electricalinstallationandwiring 8.8. Wiring the 8025 Batch in wall- Selector makes it possible to configure the supply voltage of mounted version the device in a 115/230 V AC version. Only move the selectors when the power supply is off. → Energize the → Energize the device with...
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Before connecting the flow sensor to the dosing controller Fig. 26: Inserting the cable clips 8025 Batch, in panel-mounted or in wall-mounted version: • Set selector "SENSOR TYPE" depending on the output → Depending on the supply voltage of the device, wire acc. to signal originating from the flow sensor.
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→ If the device is energized with a TYPE" above is set on 8025 Batch, panel- or wall-mounted version, receives from the 115/230 V AC power supply, set remote flow sensor.
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Type 8025 - 8035 - SE35 Batch Electricalinstallationandwiring Tab. 6: Position of selectors "SENSOR TYPE" and "LOAD" of the 8025 Batch in panel or in wall-mounted version, and terminal assignment of terminal block "FLOW SENSOR" depending on the signal emitted by the remote flow sensor terminal assignment of terminal selector "loAd" block "flow sensor" type of signal selector selector "sensor emitted by the "sensor type" supply" SUPPLY remote flow COIL 2.2K sensor FLOW SENSOR 8025 39 kΩ 3 PE → Set selector "LOAD" on "39K": → Set the the input impedance on ter- selector →...
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Type 8025 - 8035 - SE35 Batch Electricalinstallationandwiring terminal assignment of terminal selector "loAd" block "flow sensor" type of signal selector selector "sensor emitted by the "sensor type" supply" SUPPLY remote flow COIL 2.2K FLOW sensor SENSOR 8025 39 kΩ 3 PE → Set selector "LOAD" on "39K": → Set the the input impedance on ter- → Set the selector as...
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Type 8025 - 8035 - SE35 Batch Electricalinstallationandwiring terminal assignment of terminal selector "loAd" block "flow sensor" type of signal selector selector "sensor emitted by the "sensor type" supply" SUPPLY remote flow COIL 2.2K FLOW sensor SENSOR 8025 39 kΩ 3 PE → Set selector "LOAD" on "39K": → Set the 0...5 V DC the input impedance on ter- →...
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Type 8025 - 8035 - SE35 Batch Electricalinstallationandwiring terminal assignment of terminal selector "loAd" block "flow sensor" type of signal selector selector "sensor emitted by the "sensor type" supply" SUPPLY remote flow COIL 2.2K FLOW sensor SENSOR 8025 +3 V 3 PE → Set selector "LOAD": → Set the • either on "2.2K": the load → Set the selector as...
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Type 8025 - 8035 - SE35 Batch Electricalinstallationandwiring terminal assignment of terminal selector "loAd" block "flow sensor" type of signal selector selector "sensor emitted by the "sensor type" supply" SUPPLY remote flow COIL 2.2K FLOW sensor SENSOR 8025 +3 V 3 PE → Set selector "LOAD": → Set the "on/off" signal • either on "2.2K": the load → Set the selector as...
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Type 8025 - 8035 - SE35 Batch Electricalinstallationandwiring 8.10. Wiring the digital inputs Di1 to Di4 12-36 V DC 300 mA and the transistor output Do4 5-36 VDC Wiring of the digital inputs DI1 to DI4 and wiring of the transistor output DO4 depends on the dosing mode configured. Refer to the Power supply of detailed Operating Instructions.
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Type 8025 - 8035 - SE35 Batch Electricalinstallationandwiring 8.13. Wiring the Do1 transistor output of the 8025 Batch in wall-mounted version, fed with 115/230 V Ac ▶ Only move the selectors when the power supply is off. ▶ Position selector depending on the value of the power supply. SOURCE SINK CURRENT BINARY Iout Univ (AO1) Supply PULSE Batch 12..36Vdc ISOG SENSOR...
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SUPPLY COIL FLOW 5 6 7 8 9 10 SENSOR Connection of the power supply for the device 5-36 VDC Power supply for the PLC Fig. 32: PNP wiring of the DO1 transistor output of a 8025 Batch in wall-mounted version, fed with 115/230 V AC → Configure the transistor output DO1. Refer to the detailed Operating Instructions. English...
Type 8025 - 8035 - SE35 Batch Adjustmentandcommissioning 8.14. Wiring the relay outputs Do2 and ADjuSTmEnT AnD Do3 of a device commiSSioninG To carry out a dosing, connect a valve to the relay output DO2. 9.1. Safety instructions Warning The device can control: • either a dosing with a single valve connected to the relay output DO2.
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Type 8025 - 8035 - SE35 Batch Adjustmentandcommissioning Warning function default value ALARME during dosing danger due to non-conforming commissioning. Time delay = 1 s ▶ Before commissioning the device, enter the K-factor of the fitting ALARME at the end of the used. See chap. 9.7. Entering the K-factor of the fitting used.
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Type 8025 - 8035 - SE35 Batch Adjustmentandcommissioning ENTER Starts a dosing. See chap. 9.5.1 Configuration level Process level BAtCH M. 0..9 > 2 s > 5 s BAtCH A. > 2 s ENTER Information History 0..9 BAtCH R. Parameters menu Test Menu menu menu 1) 2) ENTER BAtCH S.
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Type 8025 - 8035 - SE35 Batch Adjustmentandcommissioning 9.3. Description of the navigation keys and the state lEDs • Scrolling up the • Selecting the displayed parameter parameters • Confirming the settings • Incrementing the figure selected • Consulting the history of dosings State LED of relay output DO3 (LED ON = contact closed)
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Type 8025 - 8035 - SE35 Batch Adjustmentandcommissioning device state led state of the device Green The device operates correctly. Orange An alarm related to the dosing and/or a warning message has been generated. → Press the key for 2 seconds in the Process level to access the message if no dosing is being carried out.
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Type 8025 - 8035 - SE35 Batch Adjustmentandcommissioning 9.4. using the navigation keys you want to... press... move between parameters within a level or a • to go to the next parameter. menu. • to go to the previous parameter. 0..9 access the Parameters menu. ENTER simultaneously for 5 s, in the Process level, if no dosing has been started.
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Type 8025 - 8035 - SE35 Batch Adjustmentandcommissioning you want to... press... confirm the displayed value. ENTER modify a numerical value. • to increase the blinking digit. 0..9 • to select the digit at the left of the blinking digit. • to move the decimal point. 0..9 → To start a dosing, see chap. 9.5.1.
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Type 8025 - 8035 - SE35 Batch Adjustmentandcommissioning Displayed in the Process level when the configured dosing mode is "LOC MANU" (default mode, see chap. 9.5.1) BAtCH M. or "MEM+MANU". Do a dosing by entering the quantity to be dosed using the navigation keys. Displayed in the Process level when the configured dosing mode is "LOC MEM" or "MEM+MANU".
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Type 8025 - 8035 - SE35 Batch Adjustmentandcommissioning 9.5.1. Doing a manual dosing in default 5-36 V DC dosing mode "loc. mAnu" Terminal A Dosing mode "LOC. MANU." allows for entering a dosing quantity and starting the dosing, via the navigation keys. SOURCE SINK CURRENT Danger BINARY Univ Iout (AO1) Supply PULSE 125 mA Batch 12..36Vdc...
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Type 8025 - 8035 - SE35 Batch Adjustmentandcommissioning • If the generation of alarms (alarm "DURING") for problems occuring during a dosing has been activated, an alarm is generated if there is no flow rate measured in the pipe whereas the valves are open. Refer to the detailed Operating Instructions to solve the problem.
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Type 8025 - 8035 - SE35 Batch Adjustmentandcommissioning ENTER → To interrupt the dosing, press : the valve connected to output DO2 and possibly the valve connected to output DO3 close, the device state LED flashes at a 1 Hz-frequency and the DO4 output (if configured to transmit the device state, see the detailed Operating Instructions) generates a 1 Hz-frequency.
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Type 8025 - 8035 - SE35 Batch Adjustmentandcommissioning 9.6. Details of the parameters menu Choosing the display language LANGUAGE Choosing the dosing units, the flow rate units, the units and number of decimals of the volume or mass totalizers UNit Entering the K-factor of the fitting used or have it defined through a teach-in procedure.
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The device will use the new K-factor as soon as "SAVE YES" is confirmed when leaving the Parameters menu. The K-factor of the fitting used can be found within the Operating Instructions of the fitting. The Operating Instructions of the Bürkert fittings can be found on the internet at www.burkert.com. K-FACtOR K=10.000...
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Type 8025 - 8035 - SE35 Batch Adjustmentandcommissioning 9.8. Details of the Test menu Checking the inputs functions. tESt Di Checking the outputs functions tESt DO Checking the paddle-wheel operation. FREQUENCY Monitoring the flow rate in the pipe. WARNiNG FLOW-W. Monitoring the value of the daily volume or mass totalizer.
Type 8025 - 8035 - SE35 Batch Packaging,Transport 10. pAckAGinG, TrAnSporT 12. DiSpoSAl of ThE DEVicE → Dispose of the device and its packaging in an environmentally- notiCe friendly way. damage due to transport notiCe Transport may damage an insufficiently protected device. damage to the environment caused by parts contaminated by ▶ Transport the device in shock-resistant packaging and away the fluid.
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