GORMAN-RUPP PUMPS ULTRA V Series Installation, Operation, And Maintenance Manual With Parts List
  1. Manuals
  2. Brands
  3. GORMAN-RUPP PUMPS Manuals
  4. Water Pump
  5. ULTRA V Series
  6. Installation, operation, and maintenance manual with parts list

GORMAN-RUPP PUMPS ULTRA V Series Installation, Operation, And Maintenance Manual With Parts List

Hide thumbs Also See for ULTRA V Series:
Table of Contents

Advertisement

Quick Links

Download this manual
OM‐06295‐01
August 5, 2009
Rev. E 08‐03‐17
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
R
ULTRA V SERIES
PUMP
MODEL
V6A60‐D914L6
THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO
www.grpumps.com
D
GORMAN‐RUPP OF CANADA LIMITED
ST. THOMAS, ONTARIO, CANADA
Printed in U.S.A.
e
2009 The Gorman‐Rupp Company

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ULTRA V Series and is the answer not in the manual?

Questions and answers

Related Manuals for GORMAN-RUPP PUMPS ULTRA V Series

Summary of Contents for GORMAN-RUPP PUMPS ULTRA V Series

  • Page 1 OM‐06295‐01 August 5, 2009 Rev. E 08‐03‐17 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST ULTRA V SERIES PUMP MODEL V6A60‐D914L6 THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO www.grpumps.com GORMAN‐RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA Printed in U.S.A. 2009 The Gorman‐Rupp Company...
  • Page 2 Register your new Gorman‐Rupp pump online at www.grpumps.com Valid serial number and e‐mail address required. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........PAGE I - 1 SAFETY ‐...
  • Page 4 TABLE OF CONTENTS (continued) Horn Delay ............PAGE C - 5 OPERATION .

  • Page 5: Introduction

    This pump is an Ultra V Series , semi‐open impel­ ler, self‐priming centrifugal model with a suction check valve. The pump also is designed with exter­...

  • Page 6: Safety - Section A

    ULTRA V SERIES OM-06295 SAFETY ‐ SECTION A This information applies to Ultra V Se­ during automatic operation. Disconnect ries engine driven pumps. Refer to the the positive battery cable before per­ manual accompanying the engine be­ forming any maintenance. Failure to do fore attempting to begin operation.
  • Page 7 OM-06295 ULTRA V SERIES free of leaks. Never refuel a hot or run­ ning engine. Avoid overfilling the fuel tank. Always use the correct type of fuel. Do not remove plates, covers, gauges, pipe plugs, or fittings from an over­...

  • Page 8: Installation - Section B

    ULTRA V SERIES OM-06295 INSTALLATION - SECTION B Review all SAFETY information in Section A. specific application. Since the pressure supplied to the pump is critical to performance and safety, Since pump installations are seldom identical, this be sure to limit the incoming pressure to 50% of the...

  • Page 9: Preinstallation Inspection

    OM-06295 ULTRA V SERIES Table 1. Battery Specifications PREINSTALLATION INSPECTION Cold Reserve Approx. Amp/ Crank Capacity Overall The pump assembly was inspected and tested be­ Voltage Amps Dims. @ 80 fore shipment from the factory. Before installation, (Minutes) (Inches) Rating 10.25L...

  • Page 10: Mounting

    ULTRA V SERIES OM-06295 Materials Either pipe or hose maybe used for suction and discharge lines; however, the materials must be The pump assembly can be seriously compatible with the liquid being pumped. If hose is damaged if the cables or chains used to lift used in suction lines, it must be the rigid‐wall, rein­...

  • Page 11: Fittings

    OM-06295 ULTRA V SERIES slopes down to the pump at any point along the Suction Lines In Sumps suction run, air pockets will be created. If a single suction line is installed in a sump, it should be positioned away from the wall of the Fittings sump at a distance equal to 1 1/2 times the diame­...

  • Page 12: Float Switches

    ULTRA V SERIES OM-06295 Figure 2. Recommended Minimum Suction Line Submergence vs. Velocity FLOAT SWITCHES above the point where it bends along the bot­ tom. Direct the suction line toward the flow, and the float(s) away from the flow. If a stand­...

  • Page 13: Optional Submersible Transducer

    OM-06295 ULTRA V SERIES ENGINE (0.9) CONTROL (.76) (Emptying) (0.6) (Filling) (.46) OPERATING (0.3) RANGE CABLE (See Table Below) TETHER (.15) POINT (Emptying) (0.3) (0.6) (0.9) (1.2) APPROXIMATE FREE CORD LENGTH IN FT. (M) 1.25” Pipe (Filling) (Not Furnished) Figure 3. Float Switch Data OPTIONAL SUBMERSIBLE above the point where it bends along the bot­...

  • Page 14: Discharge Lines

    ULTRA V SERIES OM-06295 SUCTION LINE DISCHARGE LINE SIGNAL CABLE (ATTACH TO SUCTION LINE) SUCTION SUBMERSIBLE STRAINER TRANSDUCER (DOWNSTREAM FROM SUCTION) FLOW Figure 4. Typical Submersible Transducer Installation DISCHARGE LINES Siphoning If the application involves a high discharge Do not terminate the discharge line at a level lower head, gradually close the discharge than that of the liquid being pumped unless a si­...

  • Page 15: Automatic Air Release Valve

    OM-06295 ULTRA V SERIES NOTE matic air release valve in a below‐ground lift station), if a manual shut‐off valve is in­ The bypass line should be sized so that it does not stalled anywhere in a bypass line, it must affect pump discharge capacity;...

  • Page 16: Air Release Valve Installation

    ULTRA V SERIES OM-06295 Consult the manual accompanying the Air Release pendently mounted in a horizontal position be­ Valve for additional information on valve installation tween the pump discharge port and the inlet side of and performance. the discharge check valve (see Figure 5). The inlet...

  • Page 17: Operation - Section C

    OM-06295 ULTRA V SERIES OPERATION - SECTION C Review all SAFETY information in Section A. cated (see LUBRICATION in MAINTENANCE AND REPAIR). Follow the instructions on all tags, labels and This pump is self‐priming, but the pump should decals attached to the pump.

  • Page 18: Starting

    OM-06295 ULTRA V SERIES Press and hold the white “AUTO” button on the STARTING control panel until the red “AUTO” light illuminates. The auto‐start system is now armed. NOTE The unit can continue to be started manually with This pump is equipped with an automat­...

  • Page 19: Optional Eps Control

    OM-06295 ULTRA V SERIES Stop the unit manually by pressing the “OFF/SET” f) SEt b.on... B ON setpoint, units of level. button. g) Hrn dLy... Horn on, A output delay time, 5-30 seconds, in OPTIONAL EPS CONTROL 5‐second increments. h) LO BAT...

  • Page 20: Eps Functions

    OM-06295 ULTRA V SERIES EPS Functions ter false signals that could cause “nuisance” trip­ ping of the contacts. Actual functions of the control occur as follows: Power is applied to the unit. NOTE If the “Hrn dLy” is changed during the actual A out­...

  • Page 21: Span Adjustment

    OM-06295 ULTRA V SERIES Press 3 times and the LCD screen will display “Calibrate Zro”. Press until a character or number on the display changes. A manual shut‐off valve should not be Press to accept the entry and advance to “Cali­...
  • Page 22 OM-06295 ULTRA V SERIES Liquid Temperature And Overheating should also be checked if pump flow rate begins to drop. If a vacuum suction gauge has been in­ stalled, monitor and record the readings regularly The maximum liquid temperature for this pump is to detect strainer blockage.
  • Page 23 OM-06295 ULTRA V SERIES vates the “Off” float switch(s) or “Off” setpoint shutdown before putting the unit back stored in the optional EPS. The pump will restart into service. Consult the factory for ad­ automatically when the liquid rises and activates ditional information.
  • Page 24 OM-06295 ULTRA V SERIES A sudden increase in bearing temperatures is a BEARING TEMPERATURE CHECK warning that the bearings are at the point of failing to operate properly. Make certain that the bearing Bearings normally run at higher than ambient tem­...
  • Page 25 ULTRA V SERIES OM-06295 TROUBLESHOOTING - SECTION D Review all SAFETY information in Section A. 5. Close the suction and discharge valves. 6. Vent the pump slowly and cau­ tiously. 7. Drain the pump. Before attempting to open or service the pump: 1.
  • Page 26 OM-06295 ULTRA V SERIES TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP STOPS OR FAILS Impeller or other wearing parts Replace worn or damaged parts. TO DELIVER RATED worn or damaged. Check that impeller is properly cen­ tered and rotates freely. FLOW OR PRESSURE (cont.)
  • Page 27 ULTRA V SERIES OM-06295 equipped) between regularly scheduled inspec­ PREVENTIVE MAINTENANCE tions can indicate problems that can be corrected Since pump applications are seldom identical, and before system damage or catastrophic failure oc­ pump wear is directly affected by such things as curs.
  • Page 28 ULTRA V SERIES OM-06295 PUMP MAINTENANCE AND REPAIR ‐ SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL V6A60-D914L6 Based on 70_ F (21_ C) clear water at sea level Contact the Gorman‐Rupp Company to verify per­...
  • Page 29 OM-06295 ULTRA V SERIES SECTION DRAWING PARTS PAGE Figure 1. Pump Model V6A60-D914L6 PAGE E - 2 MAINTENANCE & REPAIR...
  • Page 30 ULTRA V SERIES OM-06295 PARTS LIST Pump Model V6A60-D914L6 (From S/N 1454318 Up) If your pump serial number is followed by an “N”, your pump is NOT a standard production model. Contact the Gorman‐Rupp Company to verify part numbers. ITEM...
  • Page 31 OM-06295 ULTRA V SERIES SECTION DRAWING Figure 2. Pump 48157-039 Mounting Kit PAGE E - 4 MAINTENANCE & REPAIR...
  • Page 32 ULTRA V SERIES OM-06295 PARTS LIST Pump 48157-039 Mounting Kit ITEM PART MAT'L PART NAME NUMBER CODE PUMP MOUNT 41581-051 24150 HEX HD CAPSCREW 22645-164 LOCK WASHER 21171-511 HEX NUT 15991 LOCKWASHER 15991 FLAT WASHER 15991 HEX HD CAPSCREW B1007...
  • Page 33 OM-06295 ULTRA V SERIES SECTION DRAWING Figure 3. 46143-094 Deutz D914L6 Power Unit PAGE E - 6 MAINTENANCE & REPAIR...
  • Page 34 ULTRA V SERIES OM-06295 PARTS LIST 46143-094 Deutz D914L6 Power Unit ITEM PART MAT'L PART NAME NUMBER CODE DEUTZ F914L6 ENGINE 29217-361 BASE/FUEL TANK 41553-007 24150 LIFTING BAIL KIT 48274-801 CONTROL PANEL KIT 48313-794 BATTERY BOX ASSY 42432-001 FUEL PICKUP...
  • Page 35 OM-06295 ULTRA V SERIES SECTION DRAWING Figure 4. V6A60-(SAE 3/11.5) Pump End Assembly PAGE E - 8 MAINTENANCE & REPAIR...
  • Page 36 ULTRA V SERIES OM-06295 PARTS LIST V6A60-(SAE 3/11.5) Pump End Assembly ITEM PART NAME PART MAT'L ITEM PART NAME PART MAT'L NUMBER CODE NUMBER CODE PUMP CASING 38224-612 10000 COUPLING KIT 48112-019 SPACER 33221-022 17040 REPAIR ROTATING ASSY 44163-495 NAME PLATE...
  • Page 37 OM-06295 ULTRA V SERIES SECTION DRAWING Figure 5. 44163-495 Repair Rotating Assembly PAGE E - 10 MAINTENANCE & REPAIR...
  • Page 38 ULTRA V SERIES OM-06295 PARTS LIST 44163-495 Repair Rotating Assembly ITEM PART MAT'L PART NAME NUMBER CODE IMPELLER 38615-102 11010 IMP ADJ SHIM SET 48261-057 CARTRIDGE SEAL ASSY 46513-158 SEAL PLATE 38272-262 10000 GASKET 38687-059 20000 OIL SEAL 25227-771 OIL SEAL...
  • Page 39 OM-06295 ULTRA V SERIES SECTION DRAWING Figure E-6. 48112-019 Coupling Kit PARTS LIST ITEM PART MAT'L PART NAME NUMBER CODE -BUSHING 24131-498 -COUPLING 24391-102 -LOCKWASHER 21171-536 -SOCKET HD CAPSCREW BD0606-1/2 15991 -SOCKET HD CAPSCREW 22644-218 FOR SAE APPLICATIONS FOR METRIC APPLICATIONS PAGE E - 12 MAINTENANCE &...
  • Page 40 ULTRA V SERIES OM-06295 PUMP AND SEAL DISASSEMBLY AND REASSEMBLY Before attempting to open or service the pump: Review all SAFETY information in Section A. 1. Familiarize yourself with this man­ ual. Follow the instructions on all tags, label and de­...
  • Page 41 OM-06295 ULTRA V SERIES two allen head setscrews from the bushing (1). NOTE Screw one of the setscrews into the puller hole on An alternate method of removing the back cover the circumference of the bushing. As the coupling from the pump casing is to remove the back cover and bushing separate, remove the bushing, and nuts (18) and two diagonally opposing locking col­...
  • Page 42 ULTRA V SERIES OM-06295 Turn Counterclockwise APPROX. 6 IN. (152 MM) LONG Lathe Dog Arm “V” Notch Heavy APPROX. 14 IN. Shaft Key Bar Stock (356 MM) LONG Impeller Shaft Lathe Dog Figure 8. Rotating Assembly Tool Setscrew To install the tool, remove the vented plug (11, Fig­...
  • Page 43 OM-06295 ULTRA V SERIES An alternate method of removing the stationary seal components is to remove the hardware (7 and 8) and separate the seal plate (4) and gasket (5) from the bearing housing (9). Position the seal To prevent damage during removal from plate on a flat surface with the impeller side down.
  • Page 44 ULTRA V SERIES OM-06295 25) and use a bearing puller to remove the bear­ The bearings may be heated to ease installation. ings from the shaft. An induction heater, hot oil bath, electric oven, or hot plate may be used to heat the bearings. Bear­...
  • Page 45 OM-06295 ULTRA V SERIES sembled bearings into the bearing housing until Seal Installation the retaining ring on the outboard bearing seats (Figures 5, 9, 10 and 11) against the bearing housing. Remove the lip seal sleeve. Most cleaning solvents are toxic and flammable.
  • Page 46 ULTRA V SERIES OM-06295 RETAINER SEAL PLATE SPRING O‐RINGS IMPELLER SLEEVE O‐RING IMPELLER SHIMS IMPELLER SHAFT INTEGRAL SHAFT ROTATING STATIONARY SLEEVE BELLOWS ELEMENT ELEMENT SHEAR RING SPRING (SHEARED) CENTERING WASHER STATIONARY DRIVE BAND SEAT Figure 9. Cartridge Seal Assembly clean as required before proceeding with seal installation.
  • Page 47 OM-06295 ULTRA V SERIES set of impeller shims (2) provided with the seal, and Measure the impeller‐to‐seal plate clearance, and screw the impeller onto the shaft until it is seated remove impeller adjusting shims to obtain the against the seal (see Figure 10).
  • Page 48 ULTRA V SERIES OM-06295 the pipe should be slightly larger than the O.D. of reaching through the priming port with a feeler the shaft sleeve. gauge. Slide the rotating portion of the seal (consisting of the integral shaft sleeve, spring centering washer,...
  • Page 49 OM-06295 ULTRA V SERIES Remove the first two back cover nuts from their USE TWO USE TWO REMAINING OPPOSING ADJUSTING SCREWS AND studs. Turn the adjusting screws clockwise until BACK COVER NUTS LOCKING COLLARS TO they engage the pump casing. Install the locking...
  • Page 50 ULTRA V SERIES OM-06295 Align the keyway in the bushing (1) with the shaft Install the intermediate guards (21, Figure 5), and key, and slide it onto the shaft until it is just flush secure the drive flange to the engine bellhousing with the end of the shaft.
  • Page 51 OM-06295 ULTRA V SERIES Bearings (Figure 5) The bearing housing was fully lubricated when Do not operate the pump without the shipped from the factory. Check the oil level regu­ guards in place over the rotating parts. larly through the sight gauge (15A) and maintain it Exposed rotating parts can catch cloth­...
  • Page 52 For U.S. and International Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419-755-1280 International: +1-419-755-1352 For Canadian Warranty Information, Please Visit www.grcanada.com/warranty or call: 519-631-2870 THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO GORMAN‐RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA...

This manual is also suitable for:

V6a60-d914l6

Table of Contents