Related Manuals for GORMAN-RUPP PUMPS ULTRA V3D60SC-B
Summary of Contents for GORMAN-RUPP PUMPS ULTRA V3D60SC-B
- Page 1 OM‐07326‐01 May 19, 2020 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST ULTRA V SERIES PUMP MODEL V3D60SC‐B INCLUDING: /WW GORMAN‐RUPP PUMPS www.grpumps.com 2020 Gorman‐Rupp Pumps Printed in U.S.A.
- Page 2 Register your new Gorman‐Rupp pump online at www.grpumps.com Valid serial number and e‐mail address required. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below. Your Gorman‐Rupp distributor needs this information when you require parts or service. Pump Model: Serial Number:...
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..........PAGE I - 1 SAFETY - SECTION A . - Page 4 TABLE OF CONTENTS (continued) TROUBLESHOOTING - SECTION D ......PAGE D - 1 PREVENTIVE MAINTENANCE .
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Page 5: Introduction
ULTRA V SERIES OM-07326 INTRODUCTION Thank You for purchasing a Gorman‐Rupp pump. HAZARD AND INSTRUCTION Read this manual carefully to learn how to safely DEFINITIONS install and operate your pump. Failure to do so could result in personal injury or damage to the The following are used to alert maintenance per... -
Page 6: Safety - Section A
ULTRA V SERIES OM-07326 SAFETY ‐ SECTION A This information applies to Ultra V Se the positive battery cable before per ries engine driven pumps. Refer to the forming any maintenance. Failure to do manual accompanying the engine be so may result in serious personal injury. fore attempting to begin operation. - Page 7 OM-07326 ULTRA V SERIES Do not operate an internal combustion After the unit has been installed, make engine in an explosive atmosphere. certain that the pump and all piping or When operating internal combustion hose connections are tight, properly engines in an enclosed area, make cer supported and secure before operation.
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Page 8: Installation - Section B
ULTRA V SERIES OM-07326 INSTALLATION - SECTION B Review all SAFETY information in Section A. specific application. Since the pressure supplied to the pump is critical to performance and safety, Since pump installations are seldom identical, this be sure to limit the incoming pressure to 50% of section offers only general recommendations and the maximum permissible operating pressure as practices required to inspect, position, and ar... -
Page 9: Preinstallation Inspection
OM-07326 ULTRA V SERIES PREINSTALLATION INSPECTION POSITIONING PUMP Lifting The pump assembly was inspected and tested be fore shipment from the factory. Before installation, inspect the pump for damage which may have oc curred during shipment. Check as follows: a. Inspect the pump for cracks, dents, damaged Death or serious personal injury and threads, and other obvious damage. -
Page 10: Suction And Discharge Piping
ULTRA V SERIES OM-07326 ches (267 mm) must be maintained to permit re these gauges are desired for pumps that are not moval of the cover. tapped, drill and tap the suction and discharge lines not less than 18 inches (457,2 mm) from the suction and discharge ports and install the lines. -
Page 11: Suction Lines In Sumps
OM-07326 ULTRA V SERIES tight seal. Follow the sealant manufacturer's rec If two suction lines are installed in a single sump, ommendations when selecting and applying the the flow paths may interact, reducing the efficiency pipe dope. The pipe dope should be compatible of one or both pumps. -
Page 12: Discharge Lines
ULTRA V SERIES OM-07326 In low discharge head applications (less than 30 DISCHARGE LINES feet or 9 meters), it is recommended that the by pass line be run back to the wet well, and located 6 Siphoning inches below the water level or cut‐off point of the low level pump. -
Page 13: Automatic Air Release Valve
OM-07326 ULTRA V SERIES matic Air Release Valve will permit air to escape during operation. A closed manual shut‐ through the bypass line and then close automati off valve may cause a pump which has cally when the pump is fully primed and pumping lost prime to continue to operate with... -
Page 14: Alignment
ULTRA V SERIES OM-07326 DISCHARGE PIPE CLEAN‐OUT COVER INSTALL AIR RELEASE VALVE IN HORIZONTAL POSITION DISCHARGE CHECK VALVE 90_ LONG RADIUS ELBOW SUPPORT PUMP DISCHARGE BRACKET SELF‐PRIMING CENTRIFUGAL PUMP BLEED LINE 1” (25,4 MM) DIA. MIN. (CUSTOMER FUR NISHED) DO NOT EX SUCTION TEND BELOW PUMP LINE... -
Page 15: Coupled Drives
OM-07326 ULTRA V SERIES Adjusting the alignment in one direction may alter the alignment in another direc tion. check each procedure after altering alignment. Coupled Drives Figure 5. Aligning Non‐Spider Type Couplings Check parallel adjustment by laying a straightedge across both coupling rims at the top, bottom, and When using couplings, the axis of the power side. -
Page 16: Drive Belt Tensioning
ULTRA V SERIES OM-07326 Select pulleys that will match the proper speed ra DRIVE BELT TENSIONING tio; overspeeding the pump may damage both General Rules of Tensioning pump and power source. For new drive belts, check the tension after 5, 20 and 50 hours of operation and re‐tension as re... -
Page 17: Operation - Section C
OM-07326 ULTRA V SERIES OPERATION - SECTION C Review all SAFETY information in Section A. Add liquid to the pump casing when: 1. The pump is being put into service for the Follow the instructions on all tags, labels and de first time. -
Page 18: Operation
OM-07326 ULTRA V SERIES If rotation is incorrect on a three‐phase motor, have pump components will deteriorate, and a qualified electrician interchange any two of the the liquid could come to a boil, build three phase wires to change direction. If rotation is pressure, and cause the pump casing to incorrect on a single‐phase motor, consult the liter... -
Page 19: Strainer Check
OM-07326 ULTRA V SERIES heated pump cautiously. It is recommended that This pump is equipped with an inspection cover to the pressure relief valve assembly be replaced at provide easy access to the interior of the pump for each overhaul, or any time the pump casing over removal of debris and to check the im... -
Page 20: Cold Weather Preservation
OM-07326 ULTRA V SERIES closed discharge throttling valve for BEARING TEMPERATURE CHECK long periods of time. If operated against a closed discharge throttling valve, Bearings normally run at higher than ambient tem pump components will deteriorate, and peratures because of heat generated by friction. the liquid could come to a boil, build Temperatures up to 160_F (71_C) are considered normal for bearings, and they can operate safely to... - Page 21 ULTRA V SERIES OM-07326 TROUBLESHOOTING - SECTION D Review all SAFETY information in Section A. Before attempting to open or service the pump: 1. Familiarize yourself with this manual. 2. Lock out or disconnect the power source to ensure that the pump will remain inoperative.
- Page 22 OM-07326 ULTRA V SERIES TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP STOPS OR Strainer clogged. Check strainer and clean if neces FAILS TO DELIVER sary. RATED FLOW OR PRESSURE Suction intake not submerged at Check installation and correct sub proper level or sump too small. mergence as needed.
- Page 23 ULTRA V SERIES OM-07326 in suction and discharge gauge readings (if so PREVENTIVE MAINTENANCE equipped) between regularly scheduled inspec tions can indicate problems that can be corrected Routine preventive maintenance of the pump will before system damage or catastrophic failure oc maintain peak operating performance.
- Page 24 OM-07326 ULTRA V SERIES PUMP MAINTENANCE AND REPAIR - SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL V3D60SC‐B, Including /WW Based on 70_F (21_C) clear water at sea level with Contact the Gorman‐Rupp Company to verify per...
- Page 25 OM-07315 ULTRA V SERIES PARTS PAGE ILLUSTRATION 6 16 36 11 Figure 1. Pump Model V3D60SC-B PAGE E - 2 MAINTENANCE & REPAIR...
- Page 26 OM-07326 ULTRA V SERIES PARTS LIST Pump Model V3D60SC-B (From S/N 1723177 Up) If your pump serial number is followed by an “N”, your pump is NOT a standard production model. Contact the Gorman‐Rupp Company to verify part numbers. ITEM PART NAME PART ITEM...
- Page 27 OM-07315 ULTRA V SERIES ILLUSTRATION Ç Ç Ç Ç Ç Ï Ï Ï Ï Î Î Î Î Ç Ç Ç Ç Ç Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Î Ï...
- Page 28 OM-07326 ULTRA V SERIES PARTS LIST Repair Rotating Assemblies Note: Order the complete Repair Rotating Assembly from the Pump Model Assembly Parts List on page E-3. Rotating Assemblies for /WW models also include all standard parts listed below. ITEM PART PART NAME NUMBER IMPELLER...
- Page 29 OM-07326 ULTRA V SERIES to ensure that it will remain inoperative. Close all PUMP AND SEAL DISASSEMBLY valves in the suction and discharge lines. AND REASSEMBLY For power source disassembly and repair, consult Review all SAFETY information in Section A. the literature supplied with the power source, or contact your local power source representative.
- Page 30 ULTRA V SERIES OM-07326 cover nuts (17) and pull the inspection cover out of necessary and keep personnel away the back cover assembly (9). Replace the inspec from suspended objects. tion cover O‐ring and reinstall the inspection cover in the back cover assembly. The wear plate is easily accessible and may be serviced by removing the back cover assembly (9).
- Page 31 OM-07326 ULTRA V SERIES If removed, install the shaft key (22). Install a lathe dog on the drive end of the shaft (23) with the “V” notch positioned over the shaft key. With the impeller rotation still blocked, see Figure 3 APPROX.
- Page 32 ULTRA V SERIES OM-07326 9) and separate the seal plate (4) and gasket (5) from the bearing housing (7). Position the seal plate on a flat surface with the impeller side down. Use a wooden dowel or other suitable tool to press To prevent damage during removal from on the back side of the stationary seat until the the shaft, it is recommended that bearings...
- Page 33 OM-07326 ULTRA V SERIES If bearing replacement is required, remove the out hot plate may be used to heat the bearings. Bear board bearing retaining ring (20). Use a bearing ings should never be heated with a direct flame or puller to remove the bearings from the shaft.
- Page 34 ULTRA V SERIES OM-07326 seat bore in the seal plate for dirt, nicks and burrs, and remove any that exist. The stationary seat bore must be completely clean before installing the seal. When installing the shaft and bearings into the bearing bore, push against the outer race.
- Page 35 OM-07326 ULTRA V SERIES RETAINER SEAL PLATE SPRING O‐RINGS IMPELLER SEAL SLEEVE O‐RING BELLOWS ROTATING IMPELLER INTEGRAL ELEMENT SHAFT SHAFT STATIONARY SLEEVE ELEMENT IMPELLER SHIMS STATIONARY DRIVE BAND SEAT Figure 5. Cartridge Seal Assembly When installing a new cartridge seal assembly, remove the seal from the container, and remove the mylar storage tabs, if so equipped, from be...
- Page 36 ULTRA V SERIES OM-07326 proper clearance as described in Impeller Instal O‐RING ENGAGED WITH SEAL PLATE lation and Adjustment. BORE If necessary to reuse an old seal in an emer gency, carefully separate the rotating and station ary seal faces from the bellows retainer and sta tionary seat.
- Page 37 OM-07326 ULTRA V SERIES Slide the rotating portion of the seal (consisting of peller capscrew. the integral shaft sleeve, spring centering washer, spring, bellows and retainer, and rotating element) After the rotating assembly is installed in the pump onto the shaft until the seal faces contact. casing, coat the threads of the impeller capscrew Proceed with Impeller Installation and Adjust...
- Page 38 ULTRA V SERIES OM-07326 Remove the first two back cover nuts from their USE TWO USE TWO REMAINING OPPOSING studs. Turn the adjusting screws clockwise until ADJUSTING SCREWS AND BACK COVER NUTS LOCKING COLLARS TO they engage the pump casing. Install the locking TO PRESS SET FACE CLEARANCE BACK COVER...
- Page 39 OM-07326 ULTRA V SERIES It is recommended that the pressure relief valve as gauge. Clean and reinstall the vented plug. Main sembly be replaced at each overhaul, or any time tain the oil at this level. the pump overheats and activates the valve. Never NOTE replace this valve with a substitute which has not The white reflector in the sight gauge must be posi...
- Page 40 For Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419-755-1280 Canada: 519-631-2870 International: +1-419-755-1352 GORMAN‐RUPP PUMPS...
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