CLIVET WBAN Series Installation, Use & Maintenance Manual

CLIVET WBAN Series Installation, Use & Maintenance Manual

High efficiency air-cooled heat pump for outdoor installation

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WBAN
82 - 302
High efficiency air-cooled heat pump for outdoor installation
Installation use and maintenance manual
22-04-2016
M0E240G9-10

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  • Page 1 WBAN 82 - 302 High efficiency air-cooled heat pump for outdoor installation Installation use and maintenance manual 22-04-2016 M0E240G9-10...
  • Page 2 Dear Customer, We congratulate you on choosing these product. Clivet is being working for years to offer systems able to assure the maximum comfort for long time with high reliability, efficiency , quality and safety. The target of the company is to offer advanced systems, that assure the best com- fort, reduce the energy con-sumption, the installation and maintenance costs for all the life-cycle of the system.
  • Page 3 INDEX General Reception Positioning Water connections Electrical connections Start-up Regulation Maintenance Disposal Technical information Residual risks...
  • Page 4: General Instructions

    1 - GENERAL 1.1 MANUAL Maitenance Plan periodic inspection and maintenance in order to avoid or The manual provides correct unit installation, use and reduce repairing costs. maintenance. Turn the machine off before any operation. Pay particolar attention to: Modification Warning identifies particularly...
  • Page 5: Installation

    1 - GENERAL The units in the ELFOEnergy VULCAN Medium range can 1.4 UNIT INDENTIFICATION autonomously produce sanitary hot water and are set up for Serial number label use in combination with solar panel storage tanks, thus ena- The serial number label is positioned on the unit and allows to bling the direct use of solar energy.
  • Page 6: Preliminary Information

    2- RECEPTION 2.1 PRELIMINARY INFORMATION Operate in compliance with safety regulations in force . For detailed information (dimensions, weight, technical cha- racteristics etc.) please refer to the “Technical information” section. Use single protection devices : gloves, glasses ecc. . 2.2 DELIVERY CONTROL Before accepting the delivery you have to check: ...
  • Page 7 2- RECEPTION 2.4 STORING Observe external packing instructions . 2.5 PACKING REMOVING Be careful not to damage the unit. Recycle and dispose of packing material in conformity with local regulations.
  • Page 8 3 - POSITIONING Limit vibration transmission: 3.1 PRELIMINARY INFORMATION  use antivibration devices on unit bearing points; Operate in compliance with safety regulations in force.  install flexible joints on the hydraulic. For detailed information (dimensions, weight, technical A correct circulation of the air is indispensible to guarantee the characteristics etc.) please refer to the TECHNICAL good working order of the machine.
  • Page 9 3 - POSITIONING Condensate collection pan with electric heater - option...
  • Page 10: Water Connections

    4 - WATER CONNECTIONS 4.4 WATER QUALITY 4.1 PRELIMINARY INFORMATION The water quality is determined by the following factors, avoid Selection and installation of system components must be therefore: carry out by installer.  Following you will find some indications to integrate with what Inorganic salts ...
  • Page 11 4 - WATER CONNECTIONS 4.8 PARTIAL ENERGY RECOVERY A configuration which enables the production of hot water free -of-charge while operating in the cooling mode. The partial recovery device is considered to be operating when it is powered by the water flow which is to be heated. The customer is responsible for the management of the circulation pump, valves, thermostats, etc.
  • Page 12: Electrical Connections

    5 - ELECTRICAL CONNECTIONS 5.1 PRELIMINARY INFORMATION 5.4 SIGNALS / DATA LINES The characteristics of the electrical lines must be determined Do not overpass the maximum power allowed, which varies, by specialized personnel able to design electrical installations; according to the type of signal. moreover, the lines must be in conformity with regulations in Lay the cables far from power cables or cables having a force.
  • Page 13: Electrical Panel

    5 - ELECTRICAL CONNECTIONS 5.6 ELECTRICAL PANEL QM1-2 Main control module Compressor motor overload cutout Local base for HID-H1 interface Overload cutout switch pump AP4A-B KM1-2 Fan Module Compressor contactor RS 485 module Pump contactor AP10-11 Soft starter Control circuit fuse FU2-3 Phase monitor fuse Terminal block of Customer connections...
  • Page 14: Customer Connections

    5 - ELECTRICAL CONNECTIONS 5.7 CUSTOMER CONNECTIONS SA2 summer - winter The mode switching can occur from keyboard or remote contact Switch for remote selector (SA2): set par. 21=0 ; In this case, the keyboard command is not possible WR 4-20mA water reset BT14 water outlet temperature probe of hydraulic module SA1 on-off...
  • Page 15 5 - ELECTRICAL CONNECTIONS 3-ways valve status boiler valve control HL1-2 compressor status sanitary hot water valve control KM1-2 compressor contactor boiler control cumulative fault alarm relay unit operating signal HEAT status COOL status...
  • Page 16 5 - ELECTRICAL CONNECTIONS 5.8 3-WAY VALVE - CUSTOMER SUPPLIED 5.11 AUXILIARY HEATER IN REPLACEMENT SA4 domestic hot water (Customer supplied) Customer supplied: XC2 valve command auxiliary heater YVA heater interception valve YVB unit interception valve WBAN max 230V AC max 1A AC1 5.9 SYSTEM PUMP - CUSTOMER SUPPLIED XC1 main module terminal block...
  • Page 17: Remote Keypad

    5 - ELECTRICAL CONNECTIONS 5.12 REMOTE KEYPAD The keypad can be placed in a remote position for 2 different reasons : 1. To directly interface with the unit without moving from the unit installation place 2. To be used as room thermostat, that measures the ambient temperature and manages the thermoregulation controlling the pump on the secondary...
  • Page 18 5 - ELECTRICAL CONNECTIONS 5.13 MINI-NET Mininet configuration parameters : CONFIGURATION menu > UNIT > MININET ON-OFF num. Parameter description Heat-Cool MASTER Setpoint N. of units connected in Mininet Water Reset Demand Limit N. of units in standby for rotation : it allows to keep one or more units in standby (automatic rotation) Enables the exclusion of the unit in alarm (1=enabled)
  • Page 19 5 - ELECTRICAL CONNECTIONS EXEMPLE 4 units operate for the installation 2 units operate for the DHW in an independent and dedicated way to its storage domestic hot water installation Master: installation I Slave1: installation I Slave2: installation I + ACS2 accessory 3DHW Three-way valve for domestic hot water accessory CACSX Domestic hot water kit control Slave3: installation I + ACS3...
  • Page 20: Green Led

    5 - ELECTRICAL CONNECTIONS 5.14 MODBUS S+ S- Perform the RS 485 MODULE addressing by S3, S4 S5 ; allowed and valid addresses from 1 to 127 S3 it sets the address dozens S4 it sets the address units S5 it sets the address hundreds ON = 100, OFF = 0 S1 485 terminator: ON = termination YES S2 line polarizer:...
  • Page 21: Preliminary Checks

    6 - START-UP PRELIMINARY CHECKS To check before starting-up the unit . For details refer to the different manual sections. √ Preliminary checks - Unit OFF power supply Access in safety Functional clearances Air flow : free return and supply (no bypass, no stratification) Structure integrity Fans run freely Unit on vibration isolators...
  • Page 22: Start-Up Sequence

    6 - START-UP START-UP SEQUENCE Operations to perform to start-up the unit. For details refer to the different manual sections. √ Start-up sequence - Unit ON power supply Compressor carter resistances operating at least since 8 hours Off-load voltage measure Phase sequence check Pump manual start-up and flow check Unit ON...
  • Page 23 6 - START-UP 6.1 PRELIMINARY INFORMATION 6.5 ELECTRICAL CIRCUIT Verify that the unit is connected to the ground plant The indicated operations should be done by qualified Check the conductors tightening: the vibrations caused by technician with specific training on the product. handling and transport might cause loosing Upon request, the service centres performing the start-up;...
  • Page 24 6 - START-UP 6.10 SETPOINT CORRECTION FOR OUTSIDE 6.6 TENSIONS TEMPERATURE Check that the air and water temperatures are included in the SUMMER working limits With outside low temperatures the refrigerant requirements For information on the control system, refer to the paragraph are reduced.
  • Page 25 6 - START-UP 6.11 SETPOINT CORRECTION FOR EXTERNAL 6.13 WATER RESET ENTHALPY SUMMER SUMMER When the refrigerant requirements are low the WR signal is With low ext. Humidity the refrigerant requirements are redu- high : the setpoint is increased ced. The correction is summed to SP set-point .
  • Page 26: Domestic Hot Water

    6 - START-UP 6.15 HEATER IN REPLACEMENT 6.17 DOMESTIC HOT WATER With fresh air temperature : Configuration parameters  Lower than p. 560 the boiler is enabled Enabling of the DHW EnH2OSanitaria  management Higher than p. 560 + p. 561 the heat pump is enabled With system water temperature : Management for DHW forced ...
  • Page 27 7 - CONTROL...
  • Page 28 7 - CONTROL...
  • Page 29: Domestic Hot Water (Dhw)

    7 - CONTROL DOMESTIC HOT WATER (DHW) The unit puts always the DHW at the set-point value p429. During the accumulation phase the temperature falls down to par 432. During the maintenance phase the temperature falls down to par 431. p 429 It is opportune to schedule the maintenance phase by night p 432...
  • Page 30 7 - CONTROL 7.6 STATUS DESCRIPTION U.M. DESCRIPTION U.M. °C °C Current set point Water input temperature 2 °C Actual temperature difference (including Water output temperature 2 °C compensation) °C Condensing coil temperature C2 seconds Timer relative to resource insertion Ventilation (0-10V) C2 Dynamic TimeScan relative to resource Condensing pressure C2...
  • Page 31 7 - CONTROL 7.7 ALARMS (page 1) Before resetting an alarm identify and remove the cause Here is the complete list of alarms; according to the type of that generate it. the unit and its configuration some codes indicated may not Repeated reset can cause irreversibile damages as be used.
  • Page 32 7 - CONTROL 7.7 ALARMS (page 2) → pag 33 High pressure (HP) Low pressure (LP) HP1 Prealarm LP1 Prealarm HP2 Prealarm LP2 Prealarm Max pressure rateo Defrosting forcing for low pressure Defrosting stop alarm Max. discharge temperature alarm HP1 prealarm Circuit 2 LP1 prealarm Circuit 2 HP2 prealarm Circuit 2 LP2 prealarm Circuit 2...
  • Page 33: Maintenance

    8 - MAINTENANCE 8.1 GENERAL 8.6 WATER EXCHANGER Maintenance must be done by authorized centres or by It is very important for the exchanger to be able to provide the qualified personnel maximum thermal exchange. Therefore, it is essential for the The maintenance enables: inner surfaces to be clean of dirt and incrustations.
  • Page 34 8 - MAINTENANCE 8.9 PERIODICAL CHECK LIST Controls effected on ……………………………..By ………………………………………………. Of the Company…………………..………………………………. √ Frequency of intervention (months) □ Presence of corrosions □ Panel fixing □ Fan fixing □ Coil cleaning □ Water filter cleaning □ Check the exchanger efficiency □...
  • Page 35 9 - DECOMMISSIONING HIGH PRESSURE ALARM MANUAL RESET 9.3 CE RAEE CE DIRECTIVE The units covered by the legislation in question are marked with the symbol on the side. With the aim of protecting the environment, all of our units are produced in compliance with Directive EC on waste electrical and electronic equipment (WEEE).
  • Page 36 DIMENSIONALES AND WEIGHT DISTRIBUTION: WBAN 82-122...
  • Page 37 DIMENSIONALS AND WEIGHT DISTRIBUTION: WBAN 162-202...
  • Page 38 DIMENSIONALS AND WEIGHT DISTRIBUTION: WBAN 262-302...
  • Page 44: Residual Risks

    11 - RESIDUAL RISKS Do not remain in the vicinity of the safety valve and never leave the General refrigerating system taps closed. In this section the most common situations are signalled. As these Electric parts cannot be controlled by the manufacturer these could be a source of risk situations for people or things An incomplete attachment line to the electric network or with incorrectly sized cables and/or unsuitable protective devices can cause electric...
  • Page 48 Tel. + 34 91 6658280 - Fax + 34 91 6657806 - info@clivet.es CLIVET GmbH Hummelsbütteler Steindamm 84, 22851 Norderstedt - Germany Tel. + 49 (0) 40 32 59 57-0 - Fax + 49 (0) 40 32 59 57-194 - info.de@clivet.com CLIVET NEDERLAND B.V. Siliciumweg 20a, 3812 SX Amersfoort - Netherlands Tel.

This manual is also suitable for:

Wban 122Wban 162Wban 82Wban 302Wban 202Wban 262

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