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Related Manuals for Axi STS 6000-P35
Summary of Contents for Axi STS 6000-P35
- Page 1 STS 6000-P35 INSTRUCTION, OPERATING, & MAINTENANCE MANUA L Enclosed Programmable Automated Fuel Polishing System 1.239.690.9859 1.877.425.4239 Toll Free AXI.International AXInternational AXIFuel AXIFuel www.AXI-International.com...
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Page 2: Table Of Contents
INSTALLATION, OPERATING AND MAINTENANCE MANUAL TABLE OF CONTENTS OVERVIEW – BASIC SYSTEM COMPONENTS ........................4 GENERAL SPECIFICATIONS ..............................7 SYSTEM COMPONENTS ................................. 7 PRIMARY INSPECTION ................................8 INSTALLATION ..................................8 Mounting ....................................................8 Electrical ....................................................9 Plumbing ....................................................9 Typical plumbing / Above ground tank installation (schematically) ..........................10 IMPORTANT INSTALLATION PRECAUTIONS ........................ - Page 3 STS 6000-P35 Programmable Automated Fuel Maintenance System STS 6000-P35 Programmable Automated Fuel Filtration System is a self-contained, stand-alone system that removes and prevents the buildup of water, sludge and contaminants in tanks. It stabilizes diesel and bio-fuels, eliminates microbial contamination to optimize and maintain fuel quality. STS systems guarantee Optimal Fuel Quality for Reliable Power at All Times.
- Page 4 SMART Filtration Controller Fuel Outlet (To Tank) Flow Switch Pressure Transmitters Float Switch Pressure Gauges STS 6000-P35 OPTIONS AFC 705/710 FUEL ADDITIVE Multiple tank functions Foot Valve A unique and powerful broad spectrum concentrate for use AFC-705 Fuel Catalyst Digital Flow Meter in diesel, gasoline, bio-fuel, kerosene, and HFO.
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Page 5: General Specifications
…) SYSTEM COMPONENTS CONTROL AND SAFETY DEVICES • AXI International “Smart Filtration Controller” in electrical sub enclosure – UL 508A listed Industrial Control Panel • Programmable Digital Timer –Memory backup to retain program memory during power outages • System/ Solenoid control switch (Auto-Off-Manual), weatherproof, key operated •... -
Page 6: Primary Inspection
CARBON STEEL PLUMBING PRIMARY INSPECTION Upon arrival, the STS 6000-P35 Automatic Fuel Filtration System and accessories must be visually inspected before installation. Improper handling during shipping may cause physical or electrical problems. Immediately report or note any damages (also concealed ones) to the shipper. -
Page 7: Electrical
(e.g.: remote shut down, remote pump control, …). Please note that the contact needs to be supplied with +24V DC from the power supply of the STS 6000 AXI International Smart Filtration Controller. Remote Monitoring - Dry Contacts: The STS provides two NO (normally open) dry contacts for remote alarm monitoring. -
Page 8: Typical Plumbing / Above Ground Tank Installation (Schematically)
(swing) check valve may be required on the return line(s) on some installations to prevent back flow pressure. Multiple suction and/or return lines may be connected to a manifold outside the STS-6000 (see options list). Anti-Siphon or other external plumbing devices may be required – please check local regulations / code. -
Page 9: Smart Filtration Controller - Alarm Features
SMART FILTRATION CONTROLLER - ALARM FEATURES The STS 6000 is equipped with an AXI International Smart Filtration Controller. System and alarm status are displayed on the industrial control panel (on the door) via indicator lights and on the text display directly on the controller. -
Page 10: System Operation
SYSTEM OPERATION Apply control power to unit. Place breakers in the AXI International Smart Filtration Controller in the “ON” position. Automatic: Place the key switch in the “AUTO” position. When the timer contacts close, the solenoid will open until the timer setting has expired. -
Page 11: Fuel Line Leak
Local regulations. STABILIZING AND OPTIMIZING FUEL QUALITY We recommend treating the fuel with the AXI INTERNATIONAL Fuel Catalyst (AFC-705). This will enhance and accelerate the tank cleaning process by breaking down and dissolving existing tank sludge. AFC-705 will decontaminate compartments of the tank that are out of reach of the suction line. -
Page 12: Maintenance
Inspect all filters and separators. See section below on filter inspection and service. Note: If any of the above described alarm test procedures fail or if any alarm trip value deviates immediately contact AXI International. Note: All filter elements should be replaced at least every six months. -
Page 13: Servicing Primary Filter
SERVICING PRIMARY FILTER Set the telltale gauge pressure indicator (red pointer) to slightly above the black needle prior to operation. The gauge will indicate maximum vacuum pressure during system operation. Clogging filter elements restrict the flow of fuel and the system’s pressure gauge will indicate a pressure drop. -
Page 14: Servicing Secondary Filters
PRESSURE ALARM” indicator light. The signal indicates that it is time to change the filter elements. There are several types of AXI International spin on fine filters available; we recommend using the WB-3 (3 micron water block fine filter). The AXI International Water Block incorporates polymer technology to remove emulsified water from fuel. -
Page 15: Troubleshooting
TROUBLESHOOTING No fuel delivery 1. Pump does not run 2. Pump is not primed 3. Fuel supply line blocked 4. Excessive lift 5. Air leak in fuel supply to pump 6. Pump rotation direction incorrect 7. Intake or outlet valve closed 8. -
Page 16: Automatic Fuel Filtration Systems Warranty
3. Failures due to alterations, adjustments, unauthorized changes to the product(s), neglect or improper storage, repair and/or maintenance. 4. Failures due to abuse or application of the product(s) for uses other than for which it/they are designed or intended by AXI International, including but not limited to, improper installation or location in a harsh, corrosive or saltwater environment. - Page 17 AXI International to make similar changes in such products that were previously manufactured. To the fullest extent permitted by law, any claims against AXI International are limited to the remedies as expressly set forth in this warranty and any other further claims, such as but not limited to, compensation for any damage incurred other than to the AXI International product, are hereby excluded.
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Page 18: Technical Assistance And Ordering
TECHNICAL ASSISTANCE AND ORDERING Please write to, fax, email or call: AXI International Tel: 239-690-9589 5400 Division Drive Fax: 239-690-1195 Fort Myers, FL 33905 Email: info@axi-international.com Internet: www.axi-international.com Please provide the following information: Serial Number of your STS 6000, the required part numbers and quantity. -
Page 19: Appendix A - Abbreviations Used In This Manual
APPENDIX A - ABBREVIATIONS USED IN THIS MANUAL Abbreviations of terms used with STS 6000 Automatic Fuel Filtration Systems. When following a drawing utilize this guide to define abbreviated system and component names. This is a master list. The drawings and text pertaining to your equipment may not contain all these terms. - Page 20 Government Military Mining Agriculture Power Gen Railway On-Road AXI also designs, engineers, and manufactures custom built fuel system solutions – working side by side with its fuel optimization and maintenance systems. 1.239.690.9 589 1.877.425.4239 Toll Free AXI.International AXInternational AXIFuel AXIFuel...
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