Related Manuals for SEW-Eurodrive SLC Series
Summary of Contents for SEW-Eurodrive SLC Series
- Page 1 *22488669 _0616* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions SLC Synchronous Linear Motors Edition 06/2016 22488669 /EN...
- Page 2 SEW-EURODRIVE—Driving the world...
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Page 3: Table Of Contents
Table of contents Table of contents General information........................ 5 About this documentation .................... 5 Structure of the safety notes ................... 5 1.2.1 Meaning of signal words ................ 5 1.2.2 Structure of section-related safety notes............ 5 1.2.3 Structure of embedded safety notes .............. 6 Rights to claim under limited warranty ................ 6 Content of the documentation.................. 6 Exclusion of liability...................... 6... - Page 4 Table of contents Startup ............................. 28 Prerequisites for startup.................... 28 Parameter set loaded at the factory................ 29 Startup procedure ...................... 29 Malfunctions.......................... 31 Inspection/maintenance...................... 32 Notes.......................... 32 General maintenance work ................... 32 Waste disposal...................... 33 Technical data......................... 34 10.1 Motor data diagram....................... 34 10.2 Motor data........................ 35 10.3 Installation dimensions.................... 36 10.4 Technical data of NL16 linear encoders ............... 43...
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Page 5: General Information
General information About this documentation General information About this documentation This documentation is an integral part of the product. The documentation is intended for all employees who perform assembly, installation, startup, and service work on the product. Make sure this documentation is accessible and legible. Ensure that persons respons- ible for the machinery and its operation as well as persons who work on the device in- dependently have read through the documentation carefully and understood it. -
Page 6: Structure Of Embedded Safety Notes
General information Rights to claim under limited warranty 1.2.3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de- scription of the dangerous action. This is the formal structure of an embedded safety note: ... -
Page 7: Safety Notes
Safety notes Preliminary information Safety notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The user must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the operat- ing instructions carefully and understood them. -
Page 8: General Information
Safety notes General information General information WARNING During operation, the motors or gearmotors can have live, bare (in the event of open connectors/terminal boxes) and movable or rotating parts as well as hot surfaces, depending on their degree of protection. Severe or fatal injuries. -
Page 9: Target Group
All qualified personnel must wear appropriate protective clothing. Designated use SLC series synchronous linear motors are motors for industrial and commercial sys- tems. When installed in machines, startup (i.e. start of designated operation) is prohibited until it is determined that the machine complies with the local laws and directives. -
Page 10: Safety Functions
Safety notes Safety functions Safety functions SLC linear motors may not perform any safety functions without a higher-level safety systems. Use higher-level safety systems to ensure protection of equipment and personnel. Behavior and immediate measures in case of accidents WARNING Danger caused by magnetic field. -
Page 11: Electrical Connection
Safety notes Electrical connection Electrical connection WARNING Risk of injury due to electric shock. Severe or fatal injuries. • Wire the motor according to the regulations. All work may only be carried out by qualified personnel. During work, the low-voltage machine must be at standstill, de-energized, and safeguarded against accidental re- start. -
Page 12: Product Description And Overview Of Types
Product description and overview of types System environment Product description and overview of types System environment Startup ® MOVITOOLS ® MOVIDRIVE MCV Special design -0E and -5E Linear encoder NL16 15832665099 Operating Instructions – SLC Synchronous Linear Motors... -
Page 13: Nameplate
Product description and overview of types Nameplate Nameplate 15833190539 Type = Type code = Customer order number = Maximum force = Rated data = Voltage = Winding resistance = Voltage = Nominal speed = Maximum current = Rated current = Force factor = Inductance = Rated frequency = Weight of the linear motor... -
Page 14: Markings
Product description and overview of types Markings Markings The following table lists all marking that can be given on a nameplate or attached to the motor and an explanation of what they mean. Mark Meaning CE mark to state compliance with European guidelines, such as the Low Voltage Directive UR logo to confirm that UL (Underwriters Laboratory) is informed about the registered components;... - Page 15 Product description and overview of types Type designation Example: SLC-P050M-025-TH-B-KGZL-490-00 Electrical connection KGZL For basic design (e.g. KGZL, AGZ0) 1. Letter: K = Cable A = Cable with connector 2. Letter: G = Thermal protection / power rat- ing of separate cables 3.
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Page 16: Scope Of Delivery For System Components
Product description and overview of types Scope of delivery for system components Scope of delivery for system components The scope of delivery for SLC linear motors comprises: • Primaries • Secondaries with permanent magnets ® • Control and regulation systems such as MOVIDRIVE •... -
Page 17: Transportation/Storage
Transportation/storage Notes Transportation/storage Notes NOTICE Improper transport may result in damages to the linear motor. Possible damage to property. • Strictly adhere to the notes in this chapter. • Use suitable, sufficiently rated handling equipment if necessary. • Inspect the shipment for damage as soon as you receive the delivery. Inform the shipping company immediately about any damage. -
Page 18: Return Delivery To Sew-Eurodrive
Transportation/storage Return delivery to SEW‑EURODRIVE Return delivery to SEW‑EURODRIVE Return primary and secondary components in original packaging only. WARNING Danger caused by magnetic field. Severe or fatal injuries. • Cover the magnetic side of the secondaries with a wooden board (thickness 2 cm) over the entire surface and connect. -
Page 19: Mechanical Installation
Mechanical installation Notes Mechanical installation Notes DANGER Danger caused by magnetic field. Severe or fatal injuries. • Never place secondaries on metal. • Never place a primary directly on a secondary. • Hold the tools firmly (with both hands). Slowly guide the tools to the secondary. •... -
Page 20: Installation Tolerances
Mechanical installation Installation tolerances Installation tolerances ± 0 ± 0 . ± 0 15839147659 Installation of primary with reference to the primary, max. deflection length 0.3 mm / width 0.1 mm Secondary with reference to 400 mm length, max. deflection 0.1 mm Installation of secondary [L1] ± 0.3 mm with reference to 1000 mm of the secondary [L2]... - Page 21 Mechanical installation Installation tolerances 15839151755 Primary (mounting plate) Installation of secondary (basic body, e. g machine base) Shape and position tolerances in reference to 1000 mm length Adhering to shape and position tolerances is necessary for the functionality of the lin- ear motor.
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Page 22: Installing The Primary
Mechanical installation Installing the primary Installing the primary Before you start Check that • the information on the nameplate of the drive and/or the output voltage of the servo inverter match the voltage supply system • the drive is undamaged (no damage caused by transportation or storage) •... -
Page 23: Installation Of Secondaries
Mechanical installation Installation of secondaries Installation of secondaries 5.4.1 Preparing the secondaries for installation DANGER Danger caused by magnetic field. Severe or fatal injuries. • Do not unpack parts until you are ready for installation. • Observe the safety notes in chapter "Safety notes" (→ 2 7). 5.4.2 Installation of secondaries Install the first part at one end of the travel section and work your way down in one dir-... -
Page 24: Installation Of Nl16 Linear Encoders
Mechanical installation Installation of NL16 linear encoders Installation of NL16 linear encoders The NL16 linear encoder is screwed to a carrier plate with 4 screws. When designing the motor it was ensured that the SLC-P050M-030, for example, has the same height as the NL16 so that both can be directly mounted on the same carrier plate. -
Page 25: Electrical Installation
Electrical installation Safety notes Electrical installation DANGER Risk of injury due to electric shock. Severe or fatal injuries. • Strictly observe the safety notes in the individual chapters. • When motors are powered from inverters, you must observe the wiring instruc- tions issued by the inverter manufacturer. -
Page 26: Electrical Connection
Electrical installation Electrical connection Electrical connection 6.2.1 SLC wiring diagrams Type code Part number of the Approval Wiring diagram primary BK BK 13333224 /KGZL 16450892 GNYE BK GNYE 16528085 IEC/UL [ A] [ B] [A ] [B ] [1 ] /AGZ0 16528085 IEC/UL... -
Page 27: Cable Assignment
Electrical installation Electrical connection 6.2.2 Cable assignment Power rating The cables are provided with colored core identification. Lapp GmbH Ölflex HEAT 190 C Leoni Studer AG BETA flam 145 C-flex Function Color coding Phase U Black (BK) Conductor 1 (BK) Phase V Brown (BN) Conductor 2 (BK) -
Page 28: Startup
Startup Prerequisites for startup Startup DANGER Risk of injury due to electric shock. Severe or fatal injuries. • When motors are powered from inverters, you must observe the wiring instruc- tions issued by the inverter manufacturer. Observe the operating instructions of the inverter. -
Page 29: Parameter Set Loaded At The Factory
Startup Parameter set loaded at the factory Parameter set loaded at the factory ® The MOVIDRIVE MCV 0E includes a special parameter set loaded at the factory and a firmware optimized for special mechanical tolerances. The H variables H123-H127 have been assigned special functions for this optimization. They are initialized with the following values (status 03/2009): H variables H123 = 1820... - Page 30 Startup Startup procedure 5. Set the scale of the actual speed value (optional) to: P850 = 1, P851 = 200, P852 = m/s. (1m/s equals 200 min The setting does not have any effect on the functionality. Checking encoder Manually move the primary in one direction across the NL16 linear encoder, and ob- ®...
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Page 31: Malfunctions
Malfunctions Malfunctions The inverter indicates malfunctions depending on the type via diagnostic LEDs or a 7- segment display and an error code. Consult the system manual or the operating in- ® structions of the respective MOVIDRIVE for fault elimination. Operating Instructions – SLC Synchronous Linear Motors... -
Page 32: Inspection/Maintenance
Inspection/maintenance Notes Inspection/maintenance Notes DANGER Risk of injury due to electric shock. Induced voltages of up to 500 V can be generated by movement of the primary (gen- erator principle) even if the motor is not connected. Only remove the protection cap on the power plug of the primary immediately before connecting the power plug to the power supply. -
Page 33: Waste Disposal
Inspection/maintenance Waste disposal Depending on the ambient conditions, remove any traces of dirt, chips, dust, etc. from the secondaries with a soft cloth. Note that mobile cables are subject to wear. They have to be checked for external changes on a regular basis. Waste disposal This product consists of: •... -
Page 34: Technical Data
Technical data Motor data diagram Technical data 10.1 Motor data diagram v (m/s) 15839872139 = Dynamic limit forces = Thermal limit forces = Rated data when mounting to a horizontal aluminum cooling sur- face with • four times primary flange surface •... -
Page 35: Motor Data
Technical data Motor data 10.2 Motor data Force Velocity Current Motor type SLC-050M 1) All values are string values (50% of the value measured between 2 phases) Cable cross sec- Phase inductance Phase resistance Total power loss at tion the rating point ∆ Motor type Ω... -
Page 36: Installation Dimensions
Technical data Installation dimensions 10.3 Installation dimensions Primary +0.1 Cable length 3.5 Design: 2x0.75 mm +0.1 Cable length 3.5 Design: 4x1.5 mm ± Ø 9.4 0.2 Feed direction 6.6 0.2 ± Ø Sealed with closing plug 610 5 ± 773 1 ±... - Page 37 Technical data Installation dimensions Primary (with UL) +0.1 Cable length 3.5 Design: 3x0.5 mm +0.1 Cable length 3.5 Design: 4x1.5 mm 10.9 0.2 ± Ø Feed direction 8.6 0.2 ± Ø Sealed with closing plug 610 5 ± 773 1 ±...
- Page 38 Technical data Installation dimensions Length of the sec- ondary 200 200 0.3 ± Ø 0.6 B 0.6 A A (1:1) 15840041099 Operating Instructions – SLC Synchronous Linear Motors...
- Page 39 Technical data Installation dimensions Length of the sec- ondary 250 250 0.3 ± Ø 0.6 B 0.6 A A (1:1) 15840043787 Operating Instructions – SLC Synchronous Linear Motors...
- Page 40 Technical data Installation dimensions Length of the sec- ondary 300 300 0.3 ± Ø 0.6 B 0.6 A A (1:1) 15840046731 Operating Instructions – SLC Synchronous Linear Motors...
- Page 41 Technical data Installation dimensions Length of the sec- ondary 400 400 0.3 ± Ø 0.6 B 0.6 A A (1:1) 60 h11 15840049547 Length of the sec- ondary 608.5 608.5 ±0.3 58.5 Ø5.5 0.6 A A (1:1) 15840129035 Operating Instructions – SLC Synchronous Linear Motors...
- Page 42 Technical data Installation dimensions Length of the sec- ondary 708.5 708.5 ±0.3 58.5 Ø5.5 0.6 A A (1:1) 15840131723 Length of the sec- ondary 1108.5 1108 ±0.3 58.5 Ø5.5 1050 0.6 A A (1:1) 15840134411 Operating Instructions – SLC Synchronous Linear Motors...
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Page 43: Technical Data Of Nl16 Linear Encoders
Technical data Technical data of NL16 linear encoders 10.4 Technical data of NL16 linear encoders General data Weight 0.9 kg Ambient temperature -20 °C to +60 °C Storage temperature -25 °C to 75 °C Max. cable length 100 m Supply voltage 12 – 30 V Current consumption without load Max. - Page 44 Technical data Technical data of NL16 linear encoders 15841488395 Status • Green: Normal operation • Yellow: Normal operation – with magnet missing • Red: Error in the commutation signal (e.g. no magnet or gap too large, in- correct distance between magnets) Programming interface M12 (female contacts): Not always available.
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Page 45: Attachment
Attachment Part numbers Attachment 11.1 Part numbers Item no. Product description Weight 05956501 Secondary 200 mm 1 kg 05956498 Secondary 250 mm 1.2 kg 05956455 Secondary 300 mm 1.4 kg 05956463 Secondary 400 mm 1.9 kg 13334034 Secondary 608,5 2.9 kg 13334018 Secondary 708,5 3.4 kg 13333984 Secondary 1108,5 5.3 kg 13333224 Primary 19 kg... -
Page 46: Technical Information On Movidrive
Attachment Technical information on MOVIDRIVE® Technical information MOVIDRIVE ® ® 11.2 Technical information on MOVIDRIVE ® ® In general, SLC linear motors can also be operated with MOVIAXIS or MOVIDRIVE B with a suitable encoder system. In connection with NL16 linear encoders, operation is only possible with MCV special design -0E. -
Page 47: Configuring Cable Cross Section Of The Power Cable
Attachment Configuring cable cross section of the power cable 11.4 Configuring cable cross section of the power cable Cable dimensioning to EN 60402 l [m] 25 mm² 16 mm² 10 mm² 6 mm² 4 mm² 2,5 mm² 1,5 mm² I [A] 15839503755 Figure 1: Required minimum cable cross section depending on cable length l [m] and current I [A]... -
Page 48: Th Winding Thermostats
Attachment TH winding thermostats 11.5 TH winding thermostats Thermal motor protection prevents the motor from overheating and consequently from being damaged. The TH has a triplet design, which means that each motor phase contains a thermostat NC contact. These are connected in series. The thermostats are connected in series and open when the permitted winding tem- perature is exceeded. -
Page 49: Address List
Fax +213 21 8222-84 Bellevue http://www.reducom-dz.com 16200 El Harrach Alger info@reducom-dz.com Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Ruta Panamericana Km 37.5, Lote 35 Fax +54 3327 4572-21 (B1619IEA) Centro Industrial Garín http://www.sew-eurodrive.com.ar Prov. de Buenos Aires sewar@sew-eurodrive.com.ar... - Page 50 Address list Cameroon Sales Douala SEW-EURODRIVE S.A.R.L. Tel. +237 233 39 02 10 Ancienne Route Bonabéri Fax +237 233 39 02 10 P.O. Box info@sew-eurodrive-cm B.P 8674 Douala-Cameroun Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999...
- Page 51 Address list Colombia Assembly Bogota SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50 Sales Calle 17 No. 132-18 Fax +57 1 54750-44 Service Interior 2 Bodega 6, Manzana B http://www.sew-eurodrive.com.co Santafé de Bogotá sew@sew-eurodrive.com.co Croatia Sales Zagreb KOMPEKS d. o. o. Tel.
- Page 52 Address list France Lyon SEW-USOCOME Tel. +33 4 74 99 60 00 75 rue Antoine Condorcet Fax +33 4 74 99 60 15 38090 Vaulx-Milieu Nantes SEW-USOCOME Tel. +33 2 40 78 42 00 Parc d’activités de la forêt Fax +33 2 40 78 42 20 4 rue des Fontenelles 44140 Le Bignon Paris...
- Page 53 Address list Germany Würzburg SEW-EURODRIVE GmbH & Co KG Tel. +49 931 27886-60 Nürnbergerstraße 118 Fax +49 931 27886-66 97076 Würzburg-Lengfeld dc-wuerzburg@sew-eurodrive.de Drive Service Hotline / 24 Hour Service 0 800 SEWHELP 0 800 7394357 Great Britain Assembly Normanton SEW-EURODRIVE Ltd. Tel.
- Page 54 Address list Indonesia Surabaya PT. TRIAGRI JAYA ABADI Tel. +62 31 5990128 Jl. Sukosemolo No. 63, Galaxi Bumi Permai Fax +62 31 5962666 G6 No. 11 sales@triagri.co.id Surabaya 60111 http://www.triagri.co.id Surabaya CV. Multi Mas Tel. +62 31 5458589 Jl. Raden Saleh 43A Kav. 18 Fax +62 31 5317220 Surabaya 60174 sianhwa@sby.centrin.net.id...
- Page 55 Address list Lebanon Sales (Lebanon) Beirut Gabriel Acar & Fils sarl Tel. +961 1 510 532 B. P. 80484 Fax +961 1 494 971 Bourj Hammoud, Beirut ssacar@inco.com.lb Sales (Jordan, Kuwait , Beirut Middle East Drives S.A.L. (offshore) Tel. +961 1 494 786 Saudi Arabia, Syria) Sin El Fil.
- Page 56 Fax +595 21 3285539 Departamento Central sewpy@sew-eurodrive.com.py Fernando de la Mora, Barrio Bernardino Peru Assembly Lima SEW EURODRIVE DEL PERU S.A.C. Tel. +51 1 3495280 Sales Los Calderos, 120-124 Fax +51 1 3493002 Service Urbanizacion Industrial Vulcano, ATE, Lima http://www.sew-eurodrive.com.pe sewperu@sew-eurodrive.com.pe...
- Page 57 Address list Sambia representation: South Africa Senegal Sales Dakar SENEMECA Tel. +221 338 494 770 Mécanique Générale Fax +221 338 494 771 Km 8, Route de Rufisque http://www.senemeca.com B.P. 3251, Dakar senemeca@senemeca.sn Serbia Sales Belgrade DIPAR d.o.o. Tel. +381 11 347 3244 / +381 11 288 0393 Ustanicka 128a Fax +381 11 347 1337 PC Košum, IV floor...
- Page 58 Address list South Korea Busan SEW-EURODRIVE KOREA CO., LTD. Tel. +82 51 832-0204 28, Noksansandan 262-ro 50beon-gil, Fax +82 51 832-0230 Gangseo-gu, Busan, Zip 618-820 Spain Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Tel. +34 94 43184-70 Sales Parque Tecnológico, Edificio, 302 Fax +34 94 43184-71 Service 48170 Zamudio (Vizcaya)
- Page 59 Address list Ukraine Assembly Dnipropetrovsk ООО «СЕВ-Евродрайв» Tel. +380 56 370 3211 Sales ул. Рабочая, 23-B, офис 409 Fax +380 56 372 2078 Service 49008 Днепропетровск http://www.sew-eurodrive.ua sew@sew-eurodrive.ua Uruguay Assembly Montevideo SEW-EURODRIVE Uruguay, S. A. Tel. +598 2 21181-89 Sales Jose Serrato 3569 Esqina Corumbe Fax +598 2 21181-90 CP 12000 Montevideo...
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Page 60: Index
Index Index Accidents ............. 10 Operational environment ........ 9 Overview of types .......... 12 Cable .............. 48 Cable assignment.......... 27 Painting ............... 46 Configuration ............ 47 Parameters ............ 29 Copyright notice ............ 6 Part numbers ............ 45 Product description.......... 12 Product names ............ - Page 64 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 76646 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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