PSG Wilden P1500 Series Engineering, Operation & Maintenance

PSG Wilden P1500 Series Engineering, Operation & Maintenance

Plastic pump

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Engineering
Operation &
Maintenance
P1500
Plastic Pump
Where Innovation Flows
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Summary of Contents for PSG Wilden P1500 Series

  • Page 1 Engineering Operation & Maintenance P1500 Plastic Pump Where Innovation Flows wildenpump.com...
  • Page 2: Table Of Contents

    T A B L E O F C O N T E N T S SECTION 1 CAUTIONS—READ FIRST! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SECTION 2 WILDEN PUMP DESIGNATION SYSTEM .
  • Page 3: Cautions-Read First

    S e c t i o n 1 C A U T I O N S — R E A D F I R S T ! TEMPERATURE LIMITS: NOTE: Do not exceed 6.9 bar (100 psig) air supply pressure for P1500 polypropylene pumps . Acetal –29°C to 82°C –20°F to 180°F...
  • Page 4: Wilden Pump Designation System

    S e c t i o n 2 W I L D E N P U M P D E S I G N A T I O N S Y S T E M LEGEND P1500 / X X X X X / XXX / XX / X XX / P1500 PLASTIC XXXX O-RINGS...
  • Page 5: How It Works-Pump & Air Distribution System

    S e c t i o n 3 H O W I T W O R K S – P U M P The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke. OUTLET OUTLET OUTLET...
  • Page 6: Dimensional Drawings

    S e c t i o n 4 D I M E N S I O N A L D R A W I N G P150 0 Po l y p r o py l e n e DIMENSIONS ITEM METRIC (mm) STANDARD (inch)
  • Page 7: Performance

    S e c t i o n 5 P E R F O R M A N C E P1500 PL A ST IC REDUCED-STROKE PTFE-FITTED Ship Weight ...Polypropylene 138 kg (305 lb) ..PVDF 161 kg (356 lb) Air Inlet ......... 9 mm (3/4”) Inlet..........76 mm (3”) Outlet ..........76 mm (3”) Suction Lift ......3.63 m Dry (12’)
  • Page 8: Suction-Lift Curves

    S U C T I O N - L I F T C U R V E S P 1 5 0 0 P L A S T I C S U C T I O N - L I F T C A P A B I L I T Y Suction-lift curves...
  • Page 9: Suggested Installation, Operation & Troubleshooting

    S e c t i o n 6 S U G G E S T E D I N S T A L L A T I O N The P1500 plastic pump has a 76 mm (3") inlet and 76 MUFFLER: Sound levels are reduced below OSHA specifi- mm (3") outlet and is designed for flows to 784 lpm (207 cations using the standard Wilden muffler .
  • Page 10 S U G G E S T E D I N S T A L L A T I O N BF EQUALIZER ® SURGE DAMPENER BLACOH (OPTIONAL) GAUGE SHUT-OFF (OPTIONAL) VALVE FLEXIBLE CONNECTION COMBINATION FILTER & REGULA TOR FLEXIBLE CONNECTION DISCHARGE PIPE CONNECTION...
  • Page 11 S U G G E S T E D O P E R A T I O N & M A I N T E N A N C E OPERATION: The P1500 is pre-lubricated, and does not The Wilden P1500 pump runs solely on compressed air require in-line lubrication .
  • Page 12: Disassembly / Reassembly

    S e c t i o n 7 P U M P D I S A S S E M B L Y T O O L S R E Q U I R E D : CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the •...
  • Page 13 S e c t i o n 5 C P U M P D I S A S S E M B L Y Step 4 Step 5 Step 6 Rotate ball cage After removing the discharge valve Remove the bolts that secure the counterclockwise to remove the seat, remove the valve seat o-ring liquid chambers and center section...
  • Page 14 S e c t i o n 5 C P U M P D I S A S S E M B L Y Step 10 Figure 10a Figure 10b Step 11 NOTE: Due to varying torque values, one of the following two situations may To remove diaphragm assembly occur: 1) The outer piston, diaphragm and inner piston remain attached to from shaft, secure shaft with soft jaws...
  • Page 15: Air Valve Disassembly

    S e c t i o n 5 C A I R V A L V E D I S A S S E M B L Y T O O L S R E Q U I R E D : CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the •...
  • Page 16 S e c t i o n 5 C A I R V A L V E D I S A S S E M B L Y Step 5 Step 6 Step 7 Remove air valve spool from air Remove pilot spool retaining O-rings Remove air chamber bolts with 3/4”...
  • Page 17: Reassembly Hints & Tips

    S e c t i o n 5 C R E A S S E M B L Y H I N T S & T I P S REASSEMBLY: GLYD™ RING INSTALLATION: Upon performing applicable maintenance to the air PRE-INSTALLATION distribution system, the pump can now be reassembled .
  • Page 18: Exploded View & Parts Listing

    S e c t i o n 8 E X P L O D E D V I E W & P A R T S L I S T I N G P1500 PLASTIC A I R D I S T R I B U T I O N S Y S T E M E X P L O D E D V I E W WILDEN PUMP &...
  • Page 19 E X P L O D E D V I E W & P A R T S L I S T I N G P1500 PLASTIC A I R D I S T R I B U T I O N S Y S T E M P A R T S L I S T I N G Item P1500/P...
  • Page 20: P1500 Plastic - Liquid Path

    S e c t i o n 8 E X P L O D E D V I E W & P A R T S L I S T I N G P1500 PLASTIC L I Q U I D P A T H E X P L O D E D V I E W WILDEN PUMP &...
  • Page 21 E X P L O D E D V I E W & P A R T S L I S T I N G P1500 PLASTIC L I Q U I D P A T H P A R T S L I S T I N G REDUCED-STROKE DIAPHRAGM-FITTED FULL-STROKE DIAPHRAGM-FITTED Item...
  • Page 22 S e c t i o n 8 N O T E S...
  • Page 23 W A R R A N T Y Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest standards of quality . Every pump is functionally tested to insure integrity of operation . Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by it to be free from defects in material and workmanship for a period of five (5) years from date of installation or six (6) years from date of manufacture, whichever comes first .
  • Page 24 Where Innovation Flows ® reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. 11-2018 Authorized PSG Representative: 22069 Van Buren St., Grand Terrace, CA 92313-5607 P: +1 (909) 422-1730 •...

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