PSG Wilden P1 Series Engineering, Operation & Maintenance

PSG Wilden P1 Series Engineering, Operation & Maintenance

Metal pump

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Engineering
Operation &
Maintenance
P1
Metal Pump
Where Innovation Flows
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Summary of Contents for PSG Wilden P1 Series

  • Page 1 Engineering Operation & Maintenance Metal Pump Where Innovation Flows wildenpump.com...
  • Page 2: Table Of Contents

    T A B L E O F C O N T E N T S SECTION 1 CAUTIONS—READ FIRST! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SECTION 2 WILDEN PUMP DESIGNATION SYSTEM .
  • Page 3: Cautions-Read First

    S e c t i o n 1 C A U T I O N S — R E A D F I R S T ! CAUTION: Do not apply compressed air to the exhaust port — CAUTION: Always wear safety glasses when operating pump. pump will not function.
  • Page 4: Wilden Pump Designation System

    S e c t i o n 2 W I L D E N P U M P D E S I G N A T I O N S Y S T E M P1/PX1 METAL LEGEND XPX1 / X X X X X / XXX / XX / X XX / XXXX 13 mm (½") Pump O-RINGS...
  • Page 5 S e c t i o n 3 S e c t i o n 3 H O W I T W O R K S — P U M P H O W I T W O R K S The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump.
  • Page 6: Dimensional Drawings

    S e c t i o n 4 D I M E N S I O N A L D R A W I N G S P 1 META L DIMENSIONS ITEM METRIC (mm) STANDARD (inch) 10.3 BSPT threads available. LW0403 REV.
  • Page 7: Rubber-Fitted

    S e c t i o n 5 A P E R F O R M A N C E P1 ME TA L RUBBER-FITTED Ship Weight ....Aluminum 6 kg (13 lb) Stainless Steel 9 kg (20 lb) Air Inlet ........6 mm (1/4") Inlet .........13 mm (1/2") Outlet ........
  • Page 8: Ptfe-Fitted

    P E R F O R M A N C E P1 ME TA L PTFE-FITTED Ship Weight ....Aluminum 6 kg (13 lb) Stainless Steel 9.2 kg (20 lb) Air Inlet ........6 mm (1/4") Inlet .........13 mm (1/2") Outlet ........13 mm (1/2") Suction Lift ......
  • Page 9: Suction-Lift Curves

    S e c t i o n 5 B S U C T I O N - L I F T C U R V E S P1 ME TA L Suction-lift curves are calibrated for pumps operating at 305 m (1,000’) above sea level.
  • Page 10 S e c t i o n 6 S U G G E S T E D I N S T A L L A T I O N Wilden pumps are designed to meet the performance requirements For UL-listed pumps, all installation must conform with NFPA 30, of even the most demanding pumping applications.
  • Page 11 S U G G E S T E D I N S T A L L A T I O N GAUGE (OPTIONAL) EQUALIZER SHUT-OFF SURGE DAMPENER VALVE (OPTIONAL) DISCHARGE FLEXIBLE CONNECTION MUFFLER FLEXIBLE CONNECTION SUCTION COMBINATION FILTER & REGULATOR AIR SHUT-OFF VALVE FOOTPAD NOTE: In the event of a power failure, the shut-off...
  • Page 12 S U G G E S T E D O P E R A T I O N & M A I N T E N A N C E OPERATION: P1 pumps are pre-lubricated, and do not The P1 pumps run solely on compressed air and do not require in-line lubrication.
  • Page 13: Disassembly / Reassembly

    S e c t i o n 7 P U M P D I S A S S E M B L Y T O O L S R E Q U I R E D : CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the •...
  • Page 14 P U M P D I S A S S E M B L Y Step 4 Step 5 Step 6 Remove the discharge valve ball, Now the center section assembly Remove the inlet valve ball, valve valve seat and valve seat O-ring can be removed from the inlet seat and valve seat O-ring and and inspect for signs of wear and...
  • Page 15 P U M P D I S A S S E M B L Y Step 11B Step 10 Step 11A B) The diaphragm assembly and Using an adjustable wrench or Due to varying torque values, one shaft remain connected leaving the rotating the diaphragm by hand, of the two situations will occur: opposite side diaphragm assembly...
  • Page 16 A I R V A L V E / C E N T E R S E C T I O N D I S A S S E M B L Y T O O L S R E Q U I R E D : CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the •...
  • Page 17 A I R V A L V E / C E N T E R S E C T I O N D I S A S S E M B L Y Step 4 Step 6 Step 5 Remove air valve spool from air Remove muffler plate gasket and Remove air valve end cap to expose valve body by threading one air valve...
  • Page 18 A I R V A L V E / C E N T E R S E C T I O N D I S A S S E M B L Y Step 10 Check center section shaft seals for signs of wear.
  • Page 19 R E A S S E M B L Y H I N T & T I P S REASSEMBLY: PRO-FLO ® MAXIMUM TORQUE SPECIFICATIONS Upon performing applicable maintenance to the air dis- tribution system, the pump can now be reassembled. Description of Part Maximum Torque Please refer to the disassembly instructions for photos...
  • Page 20: Exploded View & Parts Listing

    S e c t i o n 8 E X P L O D E D V I E W & P A R T S L I S T I N G P1 METAL R U B B E R / T P E - F I T T E D E X P L O D E D V I E W WILDEN PUMP &...
  • Page 21 E X P L O D E D V I E W & P A R T S L I S T I N G P1 METAL R U B B E R / T P E - F I T T E D P A R T S L I S T I N G Qty.
  • Page 22: P1 Metal Ptfe-Fitted

    E X P L O D E D V I E W & P A R T S L I S T I N G P1 METAL P T F E - F I T T E D E X P L O D E D V I E W WILDEN PUMP &...
  • Page 23 E X P L O D E D V I E W & P A R T S L I S T I N G P1 METAL P T F E - F I T T E D P A R T S L I S T I N G Qty Per.
  • Page 24: P1 Metal Saniflo™ 1935/2004/Ec

    E X P L O D E D V I E W & P A R T S L I S T I N G P1 METAL SANIFLO™ 1 9 3 5 / 2 0 0 4 / E C E X P L O D E D V I E W PTFE PTFE IPD...
  • Page 25 E X P L O D E D V I E W & P A R T S L I S T I N G P1 METAL SANIFLO™ 1 9 3 5 / 2 0 0 4 / E C P A R T S L I S T I N G P1/SSLLL/ P1/SSPPP/...
  • Page 26: Elastomer Options

    S e c t i o n 9 E L A S T O M E R O P T I O N S P1 Metal MATERIAL DIAPHRAGMS VALVE BALL VALVE SEAT O-RINGS MANIFOLD O-RINGS Polyurethane 01-1010-50 01-1080-50 01-1200-50 01-1300-50 Buna-N 01-1010-52 01-1080-52...
  • Page 27 DECLARATION OF CONFORMITY STATEMENT OF COMPLIANCE TO REGULATIONS (EC) NO 1935/2004 ON MATERIALS AND ARTICLES INTEDNDED TO COME INTO CONTACT WITH FOOD (as per Article 16 of EGULATION (EC) No 1935/2004) Wilden Pump & Engineering, LLC, 22069 Van Buren Street, Grand Terrace, CA 92313-5607 USA, certifies as the manufacturer that the Air-Operated Double Diaphragm pumps listed below comply with the European Community Regulation 1935/2004/(EC) for Food Contact Materials.
  • Page 28 N O T E S...
  • Page 29 W A R R A N T Y Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest standards of quality. Every pump is functionally tested to insure integrity of operation. Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by it to be free from defects in material and workmanship for a period of five (5) years from date of installation or six (6) years from date of manufacture, whichever comes first.
  • Page 30 Where Innovation Flows reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. 11-2018 ® Authorized PSG Representative: 22069 Van Buren St., Grand Terrace, CA 92313-5607 P: +1 (909) 422-1730 •...

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