PSG Wilden PS Stallion Series Engineering, Operation & Maintenance
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PSG Wilden PS Stallion Series Engineering, Operation & Maintenance

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Summary of Contents for PSG Wilden PS Stallion Series

  • Page 1 Engineering Operation & Maintenance PS Stallion Metal Pump Where Innovation Flows wildenpump.com...

  • Page 2: Table Of Contents

    T A B L E O F C O N T E N T S SECTION 1 CAUTIONS—READ FIRST! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SECTION 2 WILDEN PUMP DESIGNATION SYSTEM .

  • Page 3: Cautions-Read First

    S e c t i o n 1 C A U T I O N S — R E A D F I R S T ! CAUTION: Do not apply compressed air to the CAUTION: Do not exceed 8.6 bar (125 psig) air exhaust port —...

  • Page 4: Wilden Pump Designation System

    S e c t i o n 2 W I L D E N P U M P D E S I G N A T I O N S Y S T E M LEGEND PS STALLION XXX / XXXXX / XXX / XX / XX / XXXX VALVE 38 mm (1-1/2”) Pump...
  • Page 5 S e c t i o n 1 H O W I T W O R K S — P U M P The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show flow pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke. FIGURE 1 The air valve directs pressurized FIGURE When...

  • Page 6: Dimensional Drawings

    S e c t i o n 4 D I M E N S I O N A L D R A W I N G S PS 4 S t a l l i on DIMENSIONS ITEM METRIC (mm) STANDARD (inch) 14.4 17.9...
  • Page 7 D I M E N S I O N A L D R A W I N G S PS15 S t a l l i on DIMENSIONS ITEM METRIC (mm) STANDARD (inch) 19.5 29.2 16.6 30.3 32.6 16.3 16.7 19.6 16.1 12.0...

  • Page 8: Ps4 Stallion Ez-Install Tpe-Fitted

    S e c t i o n 5 P E R F O R M A N C E PS4 STALLION EZ-INSTALL TPE-FITTED Ship Weight ..Aluminum 22 kg (49 lb) Ductile Iron 30 kg (66 lb) Air Inlet ........19 mm (3/4”) Inlet ........38 mm (1-1/2”) Outlet ........32 mm (1-1/4”) Suction Lift .......

  • Page 9: Ps15 Stallion Ez-Install Tpe-Fitted

    P E R F O R M A N C E PS15 STALLION 20[34] EZ-INSTALL TPE-FITTED 40[68] 60[102] 80[136] Ship Weight ..Aluminum 63 kg (138 lb) Air Inlet ........19 mm (3/4”) 100[170] Inlet ..........76 mm (3”) Outlet ......... 76 mm (3”) Suction Lift .......

  • Page 10: Suction-Lift Curves

    S U C T I O N - L I F T C U R V E S P S 4 S T A L L I O N M E T A L S U C T I O N - L I F T C A P A B I L I T Y P S 8 S T A L L I O N M E T A L S U C T I O N -...
  • Page 11 S U C T I O N - L I F T C U R V E S P S 1 5 S T A L L I O N M E T A L S U C T I O N - L I F T C A P A B I L I T Y Suction-lift curves are calibrated for pumps operating at 305 m...
  • Page 12 N O T E S WILDEN PUMP & ENGINEERING, LLC WIL-10830-E-03...
  • Page 13 S e c t i o n 6 S U G G E S T E D I N S T A L L A T I O N Wilden pumps are designed to meet the performance MUFFLER: Sound levels are reduced below OSHA requirements of even the most demanding pumping specifications using the standard Wilden muffler.
  • Page 14 S U G G E S T E D I N S T A L L A T I O N This illustration is a generic representation of an air-operated double-diaphragm pump. E X A M P L E 1 E X A M P L E 2 NOTE: In the event of a power failure, the shut-off shut-off valve (user-supplied) installed in the air supply...
  • Page 15 S U G G E S T E D O P E R A T I O N & M A I N T E N A N C E OPERATION: PS Stallion pumps are pre-lubricated, restarted by reducing the fluid discharge pressure or increasing the air inlet pressure.

  • Page 16: Disassembly / Reassembly

    S e c t i o n 7 P U M P D I S A S S E M B L Y To o l s R e q u i r e d : CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump must be disconnected and all stored air pressure allowed to bleed from PS4 STALLION the pump and system.
  • Page 17 P U M P D I S A S S E M B L Y Step 4 Step 5 Step 6 Remove the discharge valve balls Using appropriate-sized wrench, Lift the liquid chambers and center and seats from the liquid chambers remove the two small clamp bands section assembly form the inlet and inspect for nicks, chemical...
  • Page 18 P U M P D I S A S S E M B L Y Step 12 Step 10 Step 11 By rotating the diaphragm by hand Inspect the diaphragm assembly and Lift the liquid chamber from the or by using an adjustable wrench shaft for wear, damage, or chemical center section assembly exposing remove the diaphragm assembly.

  • Page 19: Air Valve / Center Section Disassembly

    A I R V A L V E / C E N T E R S E C T I O N D I S A S S E M B L Y CAUTION: Before any maintenance or repair is attempted, the compressed air line To o l s R e q u i r e d : to the pump should be disconnected and all air pressure allowed to bleed from the •...
  • Page 20 A I R V A L V E / C E N T E R S E C T I O N D I S A S S E M B L Y Step 4 Step 5 Step 6 Lift away air chamber from center Turn assembly over and remove the Using an O-ring pick, gently remove section and remove center block...
  • Page 21 A I R V A L V E / C E N T E R S E C T I O N D I S A S S E M B L Y Step 10 Step 11 Step 12 Using an O-ring pick, remove Using an O-ring pick, remove the Using an appropriate-sized wrench, the two (2) shaft bushings from...
  • Page 22 A I R V A L V E / C E N T E R S E C T I O N D I S A S S E M B L Y Step 16 Step 15 Remove the air valve spool from the air valve body by threading one air Remove air valve end cap to expose valve bolt into the end of the air valve spool and gently sliding the spool out air valve spool by lifting up on end...

  • Page 23: Reassembly Hints & Tips

    R E A S S E M B L Y H I N T S & T I P S ASSEMBLY: SHAFT SEAL INSTALLATION: Upon performing applicable maintenance to the air PRE-INSTALLATION distribution system, the pump can now be reassembled. •...

  • Page 24: Exploded View & Parts Listing

    S e c t i o n 8 E X P L O D E D V I E W & P A R T S L I S T I N G PS4 STALLION E X P L O D E D V I E W FULL-STROKE TPE METAL ADS LWO275 Rev.
  • Page 25 E X P L O D E D V I E W & P A R T S L I S T I N G PS4 STALLION P A R T S L I S T I N G PS4/AAAAR/0050 PS4/WMAAR/0050 Item Description...

  • Page 26: Ps8 Stallion Metal

    E X P L O D E D V I E W & P A R T S L I S T I N G PS8 STALLION E X P L O D E D V I E W METAL ADS LWO277 Rev.
  • Page 27 E X P L O D E D V I E W & P A R T S L I S T I N G PS8 STALLION P A R T S L I S T I N G PS8/AAAAR/0050 PS8/WWAAR/0050 Item Description...

  • Page 28: Ps15 Stallion Metal

    E X P L O D E D V I E W & P A R T S L I S T I N G PS15 STALLION E X P L O D E D V I E W LWO279 Rev. C METAL ADS ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see Section 9).
  • Page 29 E X P L O D E D V I E W & P A R T S L I S T I N G PS15 STALLION P A R T S L I S T I N G PS15/AAAAR/0050 Item Description Qty.

  • Page 30: Elastomer Options

    S e c t i o n 9 E L A S T O M E R O P T I O N S PS4 STALLION EZ-INSTALL DIAPHRAGMS VALVE BALLS VALVE SEATS MATERIAL Polyurethane 04-1022-50 Neoprene 04-1080-51-50 04-1120-51-50 Buna-N 04-1080-52-50 04-1120-52-50 ®...
  • Page 31 W A R R A N T Y Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest standards of quality. Every pump is functionally tested to insure integrity of operation. Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by it to be free from defects in material and workmanship for a period of five (5) years from date of installation or six (6) years from date of manufacture, whichever comes first.
  • Page 32 Where Innovation Flows ® reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. 02-2017 Authorized PSG Representative: 22069 Van Buren St., Grand Terrace, CA 92313-5607 P: +1 (909) 422-1730 •...

This manual is also suitable for:

Wilden ps4Wilden ps8Wilden ps15

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