SKF KFG Series General Information Manual

SKF KFG Series General Information Manual

Reservoir pump units, for grease lubrication systems in rotary application
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Reservoir pump units of the
KFG series
for grease lubrication systems in rotary application
General Information
Pump units of the KFG, KFGS and KFGC (CAN
bus) series are electrically driven reservoir
pump units available with or without an inte-
grated control unit. A patented grease follo-
wer system allows the pump units to be used
in rotary applications, so the pump is always
able to supply on-demand lubrication to cen-
tralized lubrication systems with progressive
feeders and to single-line systems. The pump
units differ in terms of the size and type of lu-
bricant reservoir, the lubricant filling and their
control and function monitoring.Powerful
S
C
(
) (
)
CAN bus versions allow one unit and a special
valve to supply up to four independent zones
according to demand.
Application
Pump units of the KFG, KFGS and KFGC (CAN
bus) series are utilized in grease lubrication
systems. Fields of application include, for exa-
mple, wind energy systems and special pur-
pose machinery.
Advantages
Pump units are fully functional in rotary
application (360°)
Sturdy design with 1 to 3 pump elements
Compact and reliable
High-pressure technology with grease
follower plate and therefore suitable for
standard greases up to NLGI Grade 2 and
low working temperatures
Control unit with memory and system
monitoring function
Equipped on request with CAN bus control
for integrating machine controls
Extensive accessories program with pres-
sure relief valves, fill level switches, etc.
1-3034-EN
1-0358-US

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Summary of Contents for SKF KFG Series

  • Page 1 1-0358-US 1-3034-EN Reservoir pump units of the KFG series for grease lubrication systems in rotary application General Information Advantages CAN bus versions allow one unit and a special valve to supply up to four independent zones Pump units of the KFG, KFGS and KFGC (CAN •...
  • Page 2: Table Of Contents

    Item Description IG502-I integrated control and Pump units of the KFGS and KFGC (CAN bus) monitoring unit series are based on the KFG series, a reser- Assembly holes Fill level monitoring Lubricant reservoir voir pump unit without an integrated control...
  • Page 3: Kfg Pump Unit

    Pump units of the KFGC (CAN bus) series are connecting up to three independent zones. A pump units with an integrated control unit pump units from the KFG series with an inte- separate pump element is required for each based on the KFG.
  • Page 4: Design

    Pump units of the KFG, KFGS and KFGC series for rotary application Design Lubricant reservoir KFGS control unit Pump units of the KFG, KFGS and KFGC (CAN The lubricant reservoir is available in 4 kg, 6 Pump units of the KFGS series are equipped bus) series are characterized by their compact kg, 8 kg, 10 kg and 12 kg sizes.
  • Page 5: Functional Description Of Progressive System With Kfg Pump Unit

    Pump units of the KFG, KFGS and KFGC series for rotary application Functional description of progressive Functional description of progressive Functional description of progressive system with KFG pump unit system with KFGS pump unit system with KFGC (CAN bus) pump unit •...
  • Page 6: Functional Description Of Single-Line System With Kfg Pump Unit

    Pump units of the KFG, KFGS and KFGC series for rotary application Functional description of single-line Functional description of single-line Functional description of single-line system with KFG pump unit system with KFG pump unit system with KFGC (CAN bus) pump unit A general single-line system consists of the The general functional description for single-...
  • Page 7: Kfg Pump Unit For Rotary Application

    Pump units of the KFG series for rotary application 4 kg, 6 kg and 8 kg KFG pump unit for rotary application Dimensions 4 kg 6 kg 8 kg KFG pump unit, reservoir sizes 4 kg, 6 kg and 8 kg Ø9...
  • Page 8 Pump units of the KFG series for rotary application 10 kg and 12 kg KFG pump unit for rotary application Dimensions 10 kg 12 kg KFG pump unit, reservoir sizes 10 kg and 12 kg with 230 VAC 273.5 with 24 VDC...
  • Page 9: Fill Level Monitoring

    Pump units of the KFG series for rotary application Fill level monitoring Fill level switch E Fill level switch E Connector pin assignment, design E Technical data, design E Medium .......NLGI Grade 2 greases Description Fill level monitoring = + Supply voltage Function ......Protective ground...
  • Page 10: Fill Level Switch P

    Pump units of the KFG series for rotary application Fill level monitoring Fill level switch P Fill level switch P Connector pin assignment, design P Technical data, design P Medium ......NLGI Grade 2 greases Description Fill level monitoring + Supply voltage Function ......Protective ground...
  • Page 11: Pressure Regulating Valves

    Pump units of the KFG series for rotary application Pressure regulating valves for progressive systems Spare parts Pressure regulating valve without lubricant nipple Tube Ø Cracking pressure Order number [mm] [bar] 161-210-012 161-210-032 161-210-018 161-210-031 161-210-016 161-210-030 Pressure regulating valve with...
  • Page 12: Pump Elements

    Pump units of the KFG series for rotary application Pump elements Technical data Spare parts Delivery rate ) Number of Order No. Delivery rate: 0.8, 1.3, 1.8, 2.5, 5.0 cm /min. /min.] grooves Max. permiss. operating pressure: KFG1.U0 0.8, 1.3, 1.8, 2.5 cm /min.
  • Page 13: Kfgs Pump Unit For Rotary Application

    Pump units of the KFGS series for rotary application 4 kg, 6 kg and 8 kg KFGS pump unit for rotary application Dimensions 4 kg 6 kg 8 kg KFGS pump unit, reservoir sizes 4 kg, 6 kg and 8 kg Delivery data Pump element Delivery rate...
  • Page 14 Pump units of the KFGS series for rotary application 10 kg and 12 kg KFGS pump unit for rotary application Dimensions 12 kg 10 kg KFGS pump unit, reservoir sizes 10 kg and 12 kg 273.5 Delivery data Pump element Delivery rate Maximum flow pressure Max.
  • Page 15: Ig502-I Integrated Control And Monitoring Unit

    Pump units of the KFGS series for rotary application IG502-2-I integrated control and monitoring unit Pause (cPA) The KFGS pump unit is controlled by the preselected pump cycle time (tCO), a monitor- IG502-I integrated control and monitoring in "COUNTER" mode ing program (block operation) is started after unit.
  • Page 16: Fill Level Monitoring

    Pump units of the KFGS series for rotary application Fill level monitoring Fill level switch E Fill level switch E Note The customer evaluates the fill level switch signal on fill level switch designs F, H, P and T. However, on design E the evaluation is per- formed by the pump's own IG5002-1 (dis- play) control and monitoring unit.
  • Page 17: Fill Level Switch P

    Pump units of the KFGS series for rotary application Fill level switch P Fill level switch P Connector pin assignment, design P Technical data, design P Medium ......NLGI Grade 2 greases Description Fill level monitoring + Supply voltage Function ......Protective ground "Maximum"...
  • Page 18: Pressure Regulating Valves

    Pump units of the KFGS series for rotary application Pressure regulating valves for progressive systems Spare parts Pressure regulating valve without lubricant nipple Tube Ø Cracking pressure Order number [mm] [bar] 161-210-012 161-210-032 161-210-018 161-210-031 161-210-016 161-210-030 Pressure regulating valve with lubricant nipple Technical data 161-210-014...
  • Page 19: Pump Elements

    Pump units of the KFGS series for rotary application Pump elements Technical data Spare parts Delivery rate: Delivery rate ) Number of Order No. 0.8, 1.3, 1.8, 2.5, 5.0 cm /min. /min.] grooves KFG1.U0 Max. permiss. operating pressure: 0.8, 1.3, 1.8, 2.5 cm /min.
  • Page 20: Connectivity For Timer Operation Without System Monitoring (And Fill Level Control)

    Pump units of the KFGS series for rotary application Connectivity for timer operation with- Connectivity for timer operation with Connectivity for timer operation with out system monitoring (and fill level system monitoring (and fill level system monitoring, fill level control, control) control) piston detector and indicator light...
  • Page 21: Kfgc (Can Bus) Pump Unit With Integrated Control Unit For Rotary Application

    Pump units of the KFGC (CAN bus) series for rotary application 4 kg, 6 kg and 8 kg KFGC (CAN bus) pump unit with integrated control unit for rotary application Dimensions 4 kg 6 kg 8 kg KFGC pump unit, reservoir sizes 4 kg, 6 kg and 8 kg 217.5 266.5 Delivery data...
  • Page 22 Pump units of the KFGC (CAN bus) series for rotary application 10 kg and 12 kg KFGC (CAN bus) pump unit with integrated control unit for rotary application Dimensions 10 kg 12 kg KFGC pump unit, reservoir sizes 10 kg and 12 kg 273.5 Delivery data Pump element...
  • Page 23: Lc-Can5000 Integrated Can Bus Control Unit With Display

    In addition to the outputs, up to four digital inputs are available, e.g. for monitoring piston detectors, pressure switches or other switching contacts. • A detailed description of the electrical connections can be found in the operating instructions for the KFG series of pumps. 1-3034-EN...
  • Page 24: Connections

    Pump units of the KFGC (CAN bus) series for rotary application Connections Connectivity Example of connecting four reversing valves and four piston detectors on devices with the maximum equipment level (6x M12x1 round plug-in connections) for operating a progressive feeder system, distributed in four lubrication zones Assignment of Assignment of Assignment of...
  • Page 25: Accessories

    Pump units of the KFG, KFGS and KFGC series for rotary application Accessories Pressure regulating valves with T Pressure regulating valve connector output for progressive systems Pressure regulating valve with T connector output Tube Ø Cracking pressure Order number [mm] [bar] 161-210-038 161-210-032...
  • Page 26: Filling Cylinder With Connecting Piece

    Pump units of the KFG, KFGS and KFGC series for rotary application Special equipment and accessories Filling cylinder with connecting piece Filling cylinder/screw unions Filling cylinder with screw union Item Description Order no. ≈450 mm Filling cylinder complete 169-000-171 Short filler socket 169-000-170 Long filler socket 169-000-174...
  • Page 27: Explanation Of Order Codes

    Pump units of the KFG, KFGS and KFGC series for rotary application Explanation of order codes 230VAC E O A X X B 0002 Example: Pump unit Control unit without marking=without control S = with control and monitoring Example: C = in CAN bus design 24 V DC KFG pump unit (KFG) without internal control unit, with lubricant reservoir size of 8 kg (4), Reservoir capacity...
  • Page 28 Subject to change without notice! (07/2009) Important product usage information All products from SKF may be used only for their intended purpose as descri- bed in this brochure and in any instructions. If operating instructions are sup- plied with the products, they must be read and followed.

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