Table of Contents
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CHAPTER 1 GENERAL INTRODUCTION........................................................................... 3
..............................................................................................................................3
CHAPTER 2 CPU MODULE INTRODUCTION.................................................................... 6
............................................................................................................................. 6
2.1.1 Structure......................................................................................................................... 6
2.1.2 CPU Types......................................................................................................................6
............................................................................................................................ 8
2.2.1 CPU Status and LEDs.................................................................................................... 8
2.2.2 Programming port and serial port................................................................................ 10
2.2.3 CAN port...................................................................................................................... 10
2.2.4 Expansion modules.......................................................................................................11
2.2.5 High Speed Counter and High Speed Pulse Output.................................................... 12
2.2.6 Edge Interrupts............................................................................................................. 12
2.2.7 Data Retentive and Data Backup................................................................................. 12
2.2.8 Real-time Clock (RTC)................................................................................................ 13
2.2.9 Backup Battery.............................................................................................................13
..........................................................................................................................17
CHAPTER 3 EXPANSION MODULES................................................................................. 19
CONTENT
.......................................................................................................................3
............................................................................................... 4
................................................................................................................14
................................................................................................. 17
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Kinco-KS series
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Summary of Contents for Kinco KS series
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Page 1: Table Of Contents
Kinco-KS series CONTENT CHAPTER 1 GENERAL INTRODUCTION................3 1.1 S ..........................3 UMMARY 1.2 P ........................3 RODUCT 1.3 E ....................4 NVIRONMENTAL ONDITION CHAPTER 2 CPU MODULE INTRODUCTION..............6 2.1 O ..........................6 VERVIEW 2.1.1 Structure......................... 6 2.1.2 CPU Types........................6 2.2 F .......................... - Page 2 Kinco-KS series 3.2 DO，DO 12×R ......................19 ELAY 3.2.1 Wiring........................20 3.3 DI/O， DI 8×DC24V DO 6×R ................20 ELAY 3.3.1 Wiring...........................21 3.3.2 Technic specification....................22 3.4 AI/O，AI 4×IV AO 2×IV， ......... 23 CURRENT VOLTAGE INPUT OUTPUT 3.4.1 Wiring...........................23 3.4.2 measure range and measure value for AI..............24 3.4.3 AO output range and value format................24...
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Page 3: Chapter 1 General Introduction
Kinco-KS series Chapter 1 General Introduction 1.1 Summary Kinco KS series PLC is a small and integrated PLC .It is Kinco new thin and high performance PLC. Based on high performance, high reliability and powerful functions of K5/K2, KS series use higher level CPU. -
Page 4: Environmental Condition
1.3 Environmental Condition Kinco-KS accords with GB/T 15969.3-2007（idt IEC61131-2：2007）standard and test specifications. The following table lists the conditions and requirements for Kinco-KS to work properly. It is the user's responsibility to ensure that the service conditions are not exceeded. Transport and storage temperature -40 --- +70 °C... - Page 5 Kinco-KS series compatibility a.c. main power: 2KV CM, 1KV DM; (EMC) High energy d.c. main power: 0.5KV CM, 0.5KV DM; surge I/Os and Communication port: 1KVCM. Performance criteria B. main power: 2KV, 5KHz. I/Os and Communication port: Fast transient 1KV, 5KHz.
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Page 6: Chapter 2 Cpu Module Introduction
Chapter 2 CPU Module Introduction 2.1 Overview 2.1.1 Structure 2.1.2 CPU Types Kinco-KS provides different CPU models with a diversity of features and capabilities, all the CPU use DC24V power supply. The following table describes main technical data of each CPU model. - Page 7 Kinco-KS series Parameters KS105-16DT KS105C1-16DT KS105C2-16DT Power supply Rated voltage DC24V DC20.4V－28.8V Voltage range Digital 8*DI / 8*DO Analog Expansion CAN1 can support CANopen CANopen master、 slave and free protocol CAN2 can support CANopen slave and free protocol master and free protocol.
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Page 8: Functions
KincoBuilder software and other Modbus RTU master device. Change CPU status Kinco KS provides two ways for manually changing the CPU status: Using the operation switch (RUN/STOP); Executing [Debug] -> [RUN] or [STOP] menu command in Kincobuilder. - Page 9 Kinco-KS series [RUN] or [STOP]. If switch and Kincobuilder are RUN, the PLC real status is RUN. The PLC real status is STOP for all other situation. In below situation, the PLC status depend on single control way. (1) The PLC status only depend on Kincobuilder RUN/STOP setup. The switch won’t be valid.
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Page 10: Programming Port And Serial Port
Kinco-KS series 2.2.2 Programming port and serial port KS provides 2 communication ports,PORT0 and PORT1.It supports baud rate up to 115.2kbps.PORT0 can be used as programming port and also supports Modbus RTU slave protocol and free protocol.PORT1can be used as programming port and also supports Modbus RTU protocol (as a slave or master) and free protocol. -
Page 11: Expansion Modules
CANopen slave and free protocol. 2.2.4 Expansion modules KS105-16DT has expansion port, it can connect KS series expansion modules CAN1 port of KS105C2-16DT can work as expansion port, also it support protocol. Users can use them directly without setup, PLC can identify it automatically.(... -
Page 12: High Speed Counter And High Speed Pulse Output
Kinco-KS series 2.2.5 High Speed Counter and High Speed Pulse Output KS provides 4 high speed counters (HSC0~HSC3).High speed counter supports multiple modes: single phase, CW/CCW(Up/Down),AB phase multiplication multiplication).All can support up to 200KHz(Include single phase and AB phase). KS provides 4 high speed pulse outputs(Q0.0,Q0.1 and Q0.4, Q0.5).All support PTO and PWM.Q0.0 and Q0.1 ,Q0.4support up to 200KHz (The resistor of load should be less than... -
Page 13: Real-Time Clock (Rtc)
Kinco-KS series save in E PROM automatically.K2 sets VB3648--VB3902 as data backup by default,if user needs to use VB3903--VB4095 for data backup,it needs to configure in 【PLC hardware configuration】.The configuration interface is as following figure. 2.2.8 Real-time Clock (RTC) The real-time clock built in the all CPU modules can provide real-time clock/calendar indication. -
Page 14: Wiring Diagram
Kinco-KS series 2.3 Wiring diagram... - Page 15 Kinco-KS series...
- Page 16 Kinco-KS series...
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Page 17: Dimension
Kinco-KS series 2.4 Dimension 2.5 Technical Specification DI Specifications Input type Source/Sink... - Page 18 Kinco-KS series Rated input voltage DC 24V (Max. 30V) Rated input current 3.5mA@24VDC Max input voltage of logic 0 5V@0.7mA Minimum input voltage of logic 1 Common channel:11V@2.0mA Input filter time delay · off-to-on 1.2μs · on-to-off 0.5μs; Isolation between input and internal...
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Page 19: Chapter 3 Expansion Modules
Chapter 3 Expansion modules 3.1 Introduction KS series can expand with expansion modules. The power supply for KS expansion modules is 24VDC. So we don’t need power supply from expansion CANopen. KS expansion modules have one standard RS485 port. It can work as Modbus slave. -
Page 20: Wiring
Kinco-KS series 3.2.1 Wiring 3.3 DI/O， DI 8×DC24V DO 6×Relay Type：Kinco-KS123-14DR. This module is 14IO,DI 8*DC24V,DO 6*Relay. -
Page 21: Wiring
Kinco-KS series 3.3.1 Wiring... -
Page 22: Technic Specification
Kinco-KS series 3.3.2 Technic specification Rated voltage DC 24V，≥100mA Electric parameters input 8（8 channel/group） Input type source/drain Rated voltage DC 24V Rated input current 3.5mA@24VDC Digital “0”max. input voltage Digital“1”min. input voltage 11V@2.0mA Isolation between input and inside power Photoelectric couple ·isolation type... -
Page 23: Ai/O，Ai 4×Iv Ao 2×Iv，Current/Voltage Input/Output
Kinco-KS series 3.4 AI/O，AI 4×IV AO 2×IV，current/voltage input/output type：Kinco-KS133-06IV. This module have 4*AI and 2*AO. Measure and output standard voltage and current signal （4-20mA、 1-5V、 0-20mA、 0-10V. All channel in one module can choose different signal. 3.4.1 Wiring... -
Page 24: Measure Range And Measure Value For Ai
Kinco-KS series 3.4.2 measure range and measure value for AI The input signal in each channel will sample ADC and counter. The results will be send to CPU AI area from expansion CAN. Then user programming can visit it. All the signal types have detection range. If the value is over range, the modules will warn, and the LED will be on. -
Page 25: Technical Specification
Kinco-KS series 3.4.4 Technical specification Electric parameters AI channels Rated supply current DC 24V，≥100mA Signal type 4-20mA、1-5V、0-20mA、0-10V Resolution 12 bit Accuracy 0.3% F.S. Current is not over 24mA ， voltage is not over Signal limitation Change speed（each channel） 15 times /S Current mode：<=250Ω... -
Page 26: Chapter 4 Software Introduction
Kinco-KS series Chapter 4 Software Introduction 4.1 Overview Based on K5, KS use same Kincobuilder software and instructions. Users can reference K5/K2 manual for most functions. The main difference is the new functions. 4.2 High speed counter KS provides 4 high speed counters HSC0-HSC3.All can support up to 200KHz High speed counter supports multiple modes: single phase, CW/CCW,AB phase (1 multiplication and 4 multiplication). -
Page 27: Control Byte And Status Byte
Kinco-KS series A/B phase quadrature counter Clock A Clock B HSC1 Mode Description I0.4 I0.6 I0.3 I0.2 Single-phase up/down counter with internal direction control: Reset Clock SM47.3 Reset Start Direction Single-phase up/down counter Clock with external direction control Reset Direction... - Page 28 Kinco-KS series HSC0 HSC1 HSC2 HSC3 Description Effective electrical level of reset signal ： SM37.0 SM47.0 SM57.0 SM127.0 0=high；1=low Effective electrical level to start signal： 0=high； SM37.1 SM47.1 SM57.1 SM127.1 1=low SM37.2 SM47.2 SM57.2 SM127.2 Orthogonal counter rate：0=1x rate；1=4x rate Counting direction:0=Decrease；1=Increase...
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Page 29: Preset Value (Pv Value) Setting
Kinco-KS series Starting value of preset value table （ It is SMW142 SMW152 SMW162 SMW172 offset corresponding to VB0),it must be odd value. It needs to pay attention that not all the control bits of the control byte is suitable for all operation mode. - Page 30 Kinco-KS series relative value or absolute value. It supports “CV=PV” interrupt cyclic execution. Follows take HSC0 as example to describe PV value function and setting. How to select “multiple PV” mode In the control byte of each high speed counter, there is one control bit for enable multiple preset value.
- Page 31 Kinco-KS series When it is set as absolute value,the difference between two adjacent PV’s absolute value must be greater than 1,or PLC will consider the segment of multiple PV finish and count the number of PV according to this(Higher priority than setting quantity of PV).
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Page 32: Cv=Pv" Envent No
Kinco-KS series execute HSC instruction again. If SM141.0 is 1,it means “CV=PV” interrupt is cyclic execution.When the last PV interrupt finishes execution,PLC will take the current counting value as reference to calculate new value for PV interrupt,then it will start to compare the counting value and execute “CV=PV”... -
Page 33: How To Use High Speed Counter
Kinco-KS series … …（Plus 1） “CV=PV”interrupt of 32nd PV “CV=PV”interrupt of 1st PV “CV=PV”interrupt of 2nd PV HSC3 … …（Plus 1） “CV=PV”interrupt of 32nd PV 4.2.5 How to use high speed counter Method 1:Use instructions for programming 1)Configure the control byte of HSC and define the current value (i.e. starting value) and the preset value. - Page 34 Kinco-KS series How to use HSC wizard: 1） Select the counter in【HSC】. 2） Check【Enable HSC】, and then continue following configuration. 3） Select counter mode in【Mode】. 4） Select the starting mode in【Start method】. There are two starting method: “Using HSC instruction”: If selecting this method, then it needs to execute HSC...
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Page 35: How To Use High Speed Pulse Output
7） For other options, please refer to the descriptions to HSC. 4.3 How to use high speed pulse output Kinco-KS provides 4 channels for high speed pulse output, they are Q0.0,Q0.1 and Q0.4,Q0.5.All support PT0 and PWM output. . Q0.0 and Q0.1,0.4 support maximum 200KHz, and Q0.5supports maximum 10KHz. -
Page 36: High Speed Pulse Output Instruction
Kinco-KS series 4.3.1 High speed pulse output instruction KS provides 3types of instructions for high speed pulse output. 1） PLS: it is used to output PTO(Single segment or multiple segments) and PWM. 2） Position control: There are 5 instructions, include PREL(Relative positioning), PABS(Absolute positioning) ,PHOME(Homing), PJOG(Jogging) and PSTOP(Emergency stop). - Page 37 If CR is 1,then PLS is executed. It won’t influence the value of CR. 4.3.2.1High-speed Pulse Output Function The Kinco-KS provides 4 PTO/PWM pulse generators that can be used to output PTO/PWM. Thereof, one generator is assigned to Q0.0, called PWM0 or PTO0; the second one is assigned to Q0.1, called PWM1 or PTO1,and the third one is assigned to Q0.4,called PWM2...
- Page 38 The unit of cycle time is microsecond(us) or millisecond(ms).The maximum value of cycle time is 65535.The range of pulse number is 2~4,294,967,295.If the specified pulse number is less than 2, then Kinco-KS will set related error bit and prohibit the output.
- Page 39 Kinco-KS series PTO0) ,SM77.3 (corresponding to PTO1) , SM97.3 (corresponding to PTO2) and SM107.3(corresponding to PTO3). The time base can be in either microsecond or millisecond. All cycle values in the profile table must use same time base, and cannot be modified when the profile is executing.
- Page 40 Kinco-KS series Wheter to update the pulse number: ： SM67.2 SM77.2 SM97.2 SM107.2 0=No；1=Yes SM67.3 SM77.3 SM97.3 SM107.3 PTO/PWM Time base: 0=1μs；1=1ms Update method: SM67.4 SM77.4 SM97.4 SM107.4 0 = asynchronous update; 1 = synchronous update Operation mode: SM67.5 SM77.5 SM97.5...
- Page 41 Kinco-KS series PTO profile terminated due to user command: SM66.5 SM76.5 SM96.5 SM106.5 0=No, 1=Yes SM66.6 SM76.6 SM96.6 SM106.6 Reserved SM66.7 SM76.7 SM96.7 SM106.7 PTO idle: 0=No, 1=Yes The PTO idle bit or PWM idle bit indicate the completion of the PTO or PWM output.
- Page 42 Kinco-KS series Follow these steps to change the PTO cycle time. Set control byte SMB67 according to the desired operation. For example, SMB67 = B#16#81 indicates: Enable the PTO/PWM function Select PTO operation Select 1μs as the time base ...
- Page 43 Kinco-KS series Select PTO operation Select multi-segment operation Select 1μs as the time base Set an odd number as the starting position of the profile table into SMW168. Use V area to configure the profile table. (Optional) Use ATCH to attach the PTO0-complete event (event 28) to an interrupt routine to respond in real time to a PTO0-complete event.
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Page 44: How To Use Position Control Instructions
Kinco-KS series Execute the PLS instruction to configure PWM0 and start it. Changing the Pulse Width for the PWM Output The following steps describes how to change PWM output pulse width. Set control byte SMB67 according to the desired operation. - Page 45 Kinco-KS series Read only. Current value (Increase when run SMD212 SMD242 SMD262 SMD226 forward, decrease when run reverse).It indicates the pulse number which has already outputted. Read/Write. New current value. Use to modify the SMD208 SMD238 SDM258 SDM222 current value together with specific control bit.
- Page 46 Kinco-KS series Method 1 User reset bit to clear current value. The reset bits for 4 output channels are SM201.6、SM231.6 、SM251.6 and SM221.6. When the reset bit is 1, PLC will set the current value as 0.Therefore, t only needs one scan time for the reset bit to activate.
- Page 47 Kinco-KS series SMD212.When it needs to use this bit, avoid to keep this bit always 1 and also avoid to set this bit while the Position Control instruction (Include PHOME, PREL, PABS, JOG and PFLO_F) is executing, otherwise the counting value may be wrong.
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Page 48: How To Use Canopen
Kinco-KS series PHOME（Homing） will read the maximum frequency (MAXF) all the time when it is running at maximum frequency but hasn’t found homing signal, and calculate acceleration or deceleration segment automatically according the new setting frequency, then it will accelerate or decelerate to new frequency to output pulse. - Page 49 CAN_RX）,CH parameters in KS105C1 is 1. 0 is CAN1 and 1 is CAN2 in KS105C2. 3,CAN slave Pls enable CANopen slave for programming configuration. Setup baud rate and ID.(Real ID+ switch) B:CANopen slave protection only support heartbeat files. Pls download EDS from Kinco website. The storage area as below,...
- Page 50 Kinco-KS series Data Length Start address End address Attribute BYTE IB31 read AIW0 AIW62 read BYTE QB31 read,write AQW0 AQW62 read,write BYTE MB31 read,write VW506 read,write DINT VD1016 VD1268 read,write FLOAT VR2032 VR2284 read,write BYTE VB508 VB761 read,write C: Slave accordance to DS301 V4.2 and DS405 V2.0。...
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