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ETAS ES5436.1 User Manual

Current source load board 48-ch
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ES5436.1 Current Source Load Board (48-CH)
User's Guide

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Summary of Contents for ETAS ES5436.1

  • Page 1 ES5436.1 Current Source Load Board (48-CH) User’s Guide...
  • Page 2 The data in this document may not be altered or amended without special noti- fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela- tion to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.

  • Page 3: Table Of Contents

    Design of ES5436.1 ........
  • Page 4 7 ETAS Contact Addresses ........

  • Page 5: Introduction

    • "About this Manual" on page 14 Properties The ES5436.1 Current Source Load Board is a plug-in board for a ES5300.1 Housing, for simulating the load in a LABCAR HiL-system. The ES5436.1 provides 48 channels as power sources. Each power source can generate a current between 5 mA and 150 mA.
  • Page 6 ES5436 -VBAT Pull-Down Configuration Fig. 1-1 Block diagram for open collector, open emitter +VBAT +VBAT +VBAT +VBAT_x/y Chan_x Chan_y -VBAT_x/y ES5436 -VBAT -VBAT -VBAT H-Bridge Configuration Fig. 1-2 Block diagram for H-bridge ES5436.1 Current Source Load Board - User’s Guide...

  • Page 7: Basic Safety Notices

    1.2.2 General Safety Information Please observe the Product Safety Notices ("ETAS Safety Advice") and the follow- ing safety notices to avoid health issues or damage to the device. Note The User's Guide must be read prior to the startup of the product! ETAS GmbH does not assume any liability for damages resulting from improper handling, unintended use or non-observance of the safety precautions.

  • Page 8: Intended Use

    1.2.4 Intended Use The ES5436.1 is a plug-in board for the ES5300 system housing for simulating pull-up and pull-down resistors and for simulating loads. This enables open col- lector and open emitter inputs and outputs to be wired. In addition, the ES5436.1 can be used to simulate the load for an H-bridge.
  • Page 9 Wait at least three minutes before removing the plug-in board. Approved Cables The signal lines must not exceed a maximum length of 3 m. ES5436.1 Current Source Load Board - User’s Guide...
  • Page 10 To avoid damages to the hardware from electrostatic discharge, please observe the following precautionary measures: CAUTION! Some components of the ES5436.1 can be damaged or destroyed by electrostatic discharges. Leave the plug-in card in its transport pack- aging until its installation.
  • Page 11 To avoid injuries and hardware damages, please observe the following precau- tionary measures: • Do not apply any voltages to the connections of the ES5436.1 that do not correspond to the specifications of the respective connection. The exact specification of the I/O hardware is located in the manuals of the corre- sponding boards.

  • Page 12: Identifications On The Product

    37. 1.3.1 CE Mark With the CE mark attached to the product or its packaging, ETAS confirms that the product corresponds to the product-specific, applicable European Directives. The CE Declaration of Conformity for the product is available upon request.

  • Page 13: Product Return And Recycling

    The user is obligated to separately collect old devices and provide them to the WEEE return system for recycling. The WEEE Directive applies to all ETAS devices, but not to external cables or bat- teries. Additional information about the recycling program of ETAS GmbH is available from the ETAS sales and service locations (see "ETAS contact information"...

  • Page 14: About This Manual

    This section provides a description of the different connections, connec- tors and pin assignments of the ES5436.1. • "Technical Data and Standards" on page 37 This chapter contains the technical data of the ES5436.1. It also contains the norms and standards. • "Ordering Data" on page 39 1.6.1...
  • Page 15 Content-based highlights and newly intro- and arithmetic data types is not duced terms are placed in italics. possible. Important notes for the user are presented as follows: Note Important note for the user. ES5436.1 Current Source Load Board - User’s Guide...
  • Page 16 Introduction ETAS ES5436.1 Current Source Load Board - User’s Guide...

  • Page 17: Design, Installation And Fuses

    Scope of Supply You can find the scope of supply in chapter"Ordering Data" on page 39. Design of ES5436.1 This chapter provides information about the ES5436.1 and the position of the plug connectors. Fig. 2-1 shows a view of the ES5436.1.

  • Page 18: Backplane Plug "Co200" And I/O Plug X1

    Connectors" on page 27. Fuses The signal paths (or voltages) of the ES5436.1 are equipped with fuses. In case of a fuse defect, we recommend sending the board to ETAS for further testing. For this purpose, the device should be sent to ETAS (see "ETAS Contact Addresses"...

  • Page 19: Installation In The Es5300.1-A And The Es5300.1-B Housing

    A description for installing the ES5436.1 in the ES5300.1-A Housing or the ES5300.1-B housing is located in the manual for the ES5300.1-A Housing or the ES5300.1-B housing. The installation of the ES5436.1 may be performed only by trained personnel in an ESD-safe area. CAUTION! Do not install the ES5436.1 while the ES5300.1-A Housing or the...
  • Page 20 Otherwise, it may lead to overtemperatures and trip the over- temperature protection of the ES5300.1-A or ES5300.1-B. For this reason, install front plates in all free slots! Installation of the ES5436.1 in the ES5300.1-A Housing or ES5300.1-B Housing 1. Ensure that ESD-compliant conditions exist at your workplace.

  • Page 21: Signals

    This chapter contains a description of the signals of the ES5436.1. Properties The ES5436.1 Current Source Load Board is a plug-in board for a ES5300.1 Housing, for simulating the load in a LABCAR HiL-system. The ES5436.1 provides 48 channels as power sources. Each power source can control a current between 5 mA and 150 mA.

  • Page 22: Configuration With Es5321 To Measure Ecu Digital Output Signals

    Digital outputs of ECUs are often configured as open emitter or open collector. In a vehicle, such outputs are connected to small loads. To measure such digital output signals of an ECU in a HiL setup, the ES5436.1 can be used as load simulation and the ES5321 for measurement.
  • Page 23 ECU with Open Emitter -VBAT_x ES5436 -VBAT Pull-Down Configuration Fig. 3-2 Measurement of digital ECU output signals in the configuration "Pull-Up" or "Pull-Down" using ES5321 for measurement and ES5436.1 as load simulation ES5436.1 Current Source Load Board - User’s Guide...
  • Page 24 Signals ETAS Note The ES5436.1 use cases "Pull-Up“, "Pull-Down“ and "Bipolar“ ( for H-bridge) can be configured by software. For this reason, make sure that +VBAT and -VBAT are always connected. Technical Data ES5321.1/.2 Inputs Number Input voltage range 0 V..+56 V Input impedance 1 MΩ...

  • Page 25: Configuration As H-Bridge

    In case of H-bridge configuration, observe the following notes: Note Channel 2i and channel 2i+1 of the ES5436.1 are coupled in each case and can be used for an H-bridge. Only if channels 2i and 2i+1 are used, there will be a current flow through the H-bridge.
  • Page 26 Signals ETAS ES5436.1 Technical Data for the Configuration as H-bridge Output Data Output current 5 mA to 150 mA Output voltage Passive circuit Accuracy +/- 3 mA at 150 mA Galvanic isolation max. 60 V to ground potential (functional separation) Overvoltage protection 60 V abs.

  • Page 27: Connections And Connectors

    Fig. 4-1 Connector to backplane (top view) • The assignment of the pins is as follows (the maximum possible pin assign- ment for the ES5300.1-A Housing and the ES5300.1-B Housing is given): ES5436.1 Current Source Load Board - User’s Guide...
  • Page 28 GBLI_TX_n_0 GBLI_TX_p_0 GBLI_RX_n_0 GBLI_RX_p_0 M_LVDS_n_7 M_LVDS_p_7 BN_5 BN_4 12-shield GBLI_TX_n_1 GBLI_TX_p_1 GBLI_RX_n_1 GBLI_RX_p_1 M_LVDS_n_6 M_LVDS_p_6 SPI_CS_B_n SPI_CS_A_n 11-shield GBLI_TX_n_2 GBLI_TX_p_2 GBLI_RX_n_2 GBLI_RX_p_2 M_LVDS_n_5 M_LVDS_p_5 SPI_MOSI SPI_CLK 10-shield GBLI_TX_n_3 GBLI_TX_p_3 GBLI_RX_n_3 GBLI_RX_p_3 M_LVDS_n_4 M_LVDS_p_4 PCIE_WAKEn SPI_MISO 9-shield GBLI_PRESENT_n GEO_ADDR_4 PCIE_REFCLK_n PCIE_REFCLK_p M_LVDS_n_3 M_LVDS_p_3 n.c.

  • Page 29: Plug Connector X1

    Order number: 02 05 000 2511 Note Crimp tongs are necessary for attaching the crimp contacts. A B C D E Fig. 4-2 Plug connector X1 Tab. 4-1 lists the pin assignment. ES5436.1 Current Source Load Board - User’s Guide...
  • Page 30 Current Sink/Source Chan_5_VBAT_N -VBAT Chan_6_VBAT_P +VBAT Chan_6 Current Sink/Source Chan_6_VBAT_N -VBAT Chan_7_VBAT_P +VBAT Chan_7 Current Sink/Source Chan_7_VBAT_N -VBAT Chan_8_VBAT_P +VBAT Chan_8 Current Sink/Source Chan_8_VBAT_N -VBAT Chan_9_VBAT_P +VBAT Chan_9 Current Sink/Source Chan_9_VBAT_N -VBAT ES5436.1 Current Source Load Board - User’s Guide...
  • Page 31 Current Sink/Source Chan_15_VBAT_N -VBAT Chan_16_VBAT_P +VBAT Chan_16 Current Sink/Source Chan_16_VBAT_N -VBAT Chan_17_VBAT_P +VBAT Chan_17 Current Sink/Source Chan_17_VBAT_N -VBAT Chan_18_VBAT_P +VBAT Chan_18 Current Sink/Source Chan_18_VBAT_N -VBAT Chan_19_VBAT_P +VBAT Chan_19 Current Sink/Source Chan_19_VBAT_N -VBAT ES5436.1 Current Source Load Board - User’s Guide...
  • Page 32 Current Sink/Source Chan_25_VBAT_N -VBAT Chan_26_VBAT_P +VBAT Chan_26 Current Sink/Source Chan_26_VBAT_N -VBAT Chan_27_VBAT_P +VBAT Chan_27 Current Sink/Source Chan_27_VBAT_N -VBAT Chan_28_VBAT_P +VBAT Chan_28 Current Sink/Source Chan_28_VBAT_N -VBAT Chan_29_VBAT_P +VBAT Chan_29 Current Sink/Source Chan_29_VBAT_N -VBAT ES5436.1 Current Source Load Board - User’s Guide...
  • Page 33 Current Sink/Source Chan_35_VBAT_N -VBAT Chan_36_VBAT_P +VBAT Chan_36 Current Sink/Source Chan_36_VBAT_N -VBAT Chan_37_VBAT_P +VBAT Chan_37 Current Sink/Source Chan_37_VBAT_N -VBAT Chan_38_VBAT_P +VBAT Chan_38 Current Sink/Source Chan_38_VBAT_N -VBAT Chan_39_VBAT_P +VBAT Chan_39 Current Sink/Source Chan_39_VBAT_N -VBAT ES5436.1 Current Source Load Board - User’s Guide...
  • Page 34 Chan_46_VBAT_N -VBAT Chan_47_VBAT_P +VBAT Chan_47 Current Sink/Source Chan_47_VBAT_N -VBAT Tab. 4-1 Pin assignment of X1 Note Channel 2i and 2i+1 are coupled in each case and can be used for an H-bridge. ES5436.1 Current Source Load Board - User’s Guide...

  • Page 35: Connecting Cable

    IEC60332-1-2, IEC60332-2-2, UL2556/UL1581VW-1! Note The signal lines may not exceed a maximum length of 3 m! ES5436.1 Current Source Load Board - User’s Guide...
  • Page 36 Connections and Connectors ETAS ES5436.1 Current Source Load Board - User’s Guide...

  • Page 37: Technical Data And Standards

    ETAS Technical Data and Standards Technical Data and Standards This chapter contains the technical data of the ES5436.1. It also contains the norms and standards. Technical Data Inputs Input quantity Data +VBAT 6 to 60 V -VBAT < +VBAT - 6 V...

  • Page 38: Norms And Standards Met

    Physical Dimensions Height Width 5 HP Weight 0,5 kg Norms and Standards met The ES5436.1 meets the following norms and standards: Standard Test IEC 61326-1 Electrical equipment for measurement, control and laboratory use – EMC requirements (industrial setting) IEC 61010-1...

  • Page 39: Ordering Data

    Ordering Data Ordering Data Order name Short name Order number Current Source Load Board (48-CH) ES5436.1 F-00K-110-485 Calibration Service for ES5436 K_ES5436.1 F-00K-110-486 Scope of Supply Number ES5436.1 Current Source Load Board ES5436.1 Current Source Load Board - User’s Guide...
  • Page 40 Ordering Data ETAS ES5436.1 Current Source Load Board - User’s Guide...

  • Page 41: Etas Contact Addresses

    Germany WWW: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries WWW: www.etas.com/en/contact.php ETAS technical support WWW: www.etas.com/en/hotlines.php...
  • Page 42 ETAS Contact Addresses ETAS ES5436.1 Current Source Load Board - User’s Guide...

  • Page 43: Index

    Repairs 11 RoHS conformity China 12 ETAS Contact Addresses 41 European Union 12 Fuses 17 Safety at work 8 Safety notices, identification of 7 Safety precautions 7 Improper use 7 Standards 38 ES5436.1 Current Source Load Board - User’s Guide...
  • Page 44 Index ETAS Technical Data 37 Transport 10 Ventilation 10 Waste Electrical and Electronic Equip- ment 13 WEEE return system 13 ES5436.1 Current Source Load Board - User’s Guide...

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