Kuka Pulse Assembly & Instruction Manual
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Kuka Pulse Assembly & Instruction Manual

Kuka Pulse Assembly & Instruction Manual

Carrier system
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PULSE SYSTEM
PULSE Carrier Assembly Instructions Manual
Original Instructions
Revision: Release
Publication Date: October 11, 2017
PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011
KUKA Systems North America LLC., 6600 Center Drive, Sterling Heights, MI 48312, USA T +586 795 2000 F +586 978 0429
ServiceCenter@kukanao.com www.kuka.com

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  • Page 1 PULSE SYSTEM PULSE Carrier Assembly Instructions Manual Original Instructions Revision: Release Publication Date: October 11, 2017 PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011 KUKA Systems North America LLC., 6600 Center Drive, Sterling Heights, MI 48312, USA T +586 795 2000 F +586 978 0429 ServiceCenter@kukanao.com www.kuka.com...

  • Page 2: Table Of Contents

    Mount Rails to the Return Rail Mounting Kits................ 51 5.8.2 Mounting Return Rail Mounting Kits ..................52 5.8.3 Weld Angle Iron from the Return Rail Mounting Kits ............. 53 Chassis-Pallet Marriage Procedure ..................58 PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 1 / 89...
  • Page 3 Ethernet Communications ..................... 69 5.13 24VDC Power Distribution ..................... 70 5.14 PULSE Hardware Installation Overview for Version 2 Panels ..........71 5.15 PULSE Hardware “Best Practices” for Version 2 Panels ............83 TRANSPORTATION ............................84 Transporting using Lifting Tackle .................... 84 Transportation by Fork Lift Truck ...................

  • Page 4: Introduction

    System Background The PULSE Carrier system consists of rail sections mounted as an elevated track. The carrier is conveyed from station to station in the elevated state. Once the carrier is brought into a workstation, the carrier is lowered onto the work- fixture directly below it.

  • Page 5: Prohibiting Signs

    To ensure safe and proper transportation of equipment, material should be lifted in the areas designated. 1.4.3 Warning Signs Warning hazardous voltage! Means “STOP” at dangerous areas in which there are live parts carrying voltages. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 4 / 89...

  • Page 6: Intended Use

    Directive) and will be called “machine” in the following text. The user of the PULSE Carrier system must comply with the national laws and regulations. The PULSE Carrier system is intended exclusively as a transport system. It must only be operated in an industrial environment.
  • Page 7 Using the machine for transportation of persons and animals EC declaration of conformity and declaration of incorporation This PULSE Carrier system is partly completed machinery as defined by the EC Machinery Directive. The PULSE Carrier system may only be put into operation if the following preconditions are met: •...

  • Page 8: Safety

    America. It is possible for additional components not included in the scope of supply of KUKA Systems North America to be integrated on the PULSE Carrier system. The user is liable for any damage that occurs on the PULSE Carrier system or other property as a result of these components.

  • Page 9: Personnel

    Personnel All persons working on the PULSE Carrier system must be trained in its use and must have read and understood the PULSE Carrier system documentation including the safety chapter. The assembly instructions must always be at hand at the PULSE Carrier system.

  • Page 10: Safety Regulations

    • Avoid any operational mode that might be prejudicial to safety. • Take the necessary precautions to ensure that the PULSE Carrier system is used only when in a safe and reliable state! • Operate the PULSE Carrier system only if all protective and safety-oriented devices, such as removable safeguards, EMERGENCY OFF and EMERGENCY STOP equipment, and working range limitations, are in place and fully functional.
  • Page 11 • In the event of malfunctions, stop the PULSE Carrier system immediately and lock it. Have any defects rectified immediately. • Never make any modifications, additions or conversions on the PULSE Carrier system which might affect safety without the manufacturer’s approval.

  • Page 12: Safety Instructions Governing Specific Operating Conditions

    • If it is essential for personnel to enter the working area of the PULSE Carrier system for maintenance and repair work, the safety measures implemented (e.g. enabling switch) must cause the PULSE Carrier system to be stopped immediately if an unintended situation should arise.

  • Page 13: Tools Required

    Ensure that all consumables and replaced parts are disposed of safely and with minimum environmental impact. • The PULSE Carrier system must be depressurized before any work is carried out on the pneumatic system. Beware of unexpected movements. TOOLS REQUIRED 4.1 Tools Required for PULSE Installation...

  • Page 14: Installation

    Ensure you are aware of Laser safety around the Laser Tracker system Do not look directly into the Laser Beam – severe eye damage may occur PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 13 / 89...
  • Page 15 Image of Laser Tracker Head around machinery PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 14 / 89...
  • Page 16 Be cautious around high strength Neodymium Iron Boron magnets When a chassis is positioned over a motor, a strong magnetic attraction will be present between the motor and magnet. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 15 / 89...
  • Page 17 Image showing the Magnets mounted on the underside of the chassis PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 16 / 89...
  • Page 18 Use proper PPE (harnesses may be required where railings are not present) The Return Rails are mounted to the Balconies – be cautious working at heights PULSE Lift Towers are equipped with Lockout Pins Use the Lockout Pins to secure the Lift Platen in the down position (as shown) PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017...

  • Page 19: Energy Control And Power Lockout (Ecpl)

    Failure to observe the lockout procedures AS POSTED ON THE EQUIPMENT could result in injury or death and/or could cause severe equipment damage. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 18 / 89...
  • Page 20 Lockout Tags identify the energy source lockout device. When the energy source is locked out, they cannot become inadvertently or accidentally detached. The Lockout Tags shown below illustrate some of the most common lockout designations. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 19 / 89...

  • Page 21: Handling And Lifting Safety

    Note: The Lifter Towers and Static Towers have mountings for M20 Eyebolts (see below with Upper Guard removed) Caution: The Lift Towers with the Rail Brackets are top heavy and will topple if not properly secured. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 20 / 89...

  • Page 22: Pulse Floor Mounted Material

    Designed gap between bottom of Column to top of Grout Plate Lifter Towers – 10.0mm gap between Grout Plate and Bottom of Foot of Tower Designed gap between bottom of Column to top of Grout Plate PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 21 / 89...

  • Page 23: Static Tower Set-Up

    Ensure the Dowels are removed for the Rail Mounting Bracket (these will be used for the Laser Targets) PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 22 / 89...
  • Page 24 Dowel #1 is located lower left and Dowel #2 is located upper right. Note – image shown is a Lifter Tower, the Static Tower has the exact same hole pattern. Dowel hole numbers are assigned by the Assembly Technician from the Layout Drawing. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 23 / 89...
  • Page 25 X plane and perpendicular to the Y plane. Note – image shown is for a Lifter Tower, the Static Tower has the exact same hole pattern. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 24 / 89...
  • Page 26 This may take up to 5 hours per station. Image of Laser Computer screen referencing Dowel locations relative to the Delta. Dowel hole numbers are assigned by the Assembly Technician from the Layout Drawing. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 25 / 89...
  • Page 27 Image of the Laser Tracker. Note: Be cautious of looking into laser beam, severe injury to eyesight is possible. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 26 / 89...
  • Page 28 Image showing the X, Y, and Z axis relative to the PULSE Transfer System PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 27 / 89...
  • Page 29 Dowel #1 is located lower left, and Dowel #2 is located upper right facing the Tower (both the Static Tower and the Lifter Tower). Verify the geometric tolerancing. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 28 / 89...
  • Page 30 Z dimensions found on the following forms (examples only – see original Tool Set Up sheets supplied by KUKA): Image shows Dowel #1 and #2 locations for each set of Towers at each station PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 29 / 89...
  • Page 31 (Examples only – see original Tool Set Up sheets supplied by KUKA): Image shows Dowel #1 and #2 locations for each set of Towers at each station PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 30 / 89...
  • Page 32 (Examples only – see original Tool Set Up sheets supplied by KUKA): Image shows Dowel #1 and #2 locations for each set of Towers at each station PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 31 / 89...
  • Page 33 Image shows the use of a Wooden Mallet for side to side adjustment (X and Y direction) of the Tower. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 32 / 89...
  • Page 34 Lag Bolt holes. Image shows the use of a Small Pry Bar in adjusting the position of the Tower. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017...
  • Page 35 Image shows the use of a Large Pry Bar in adjusting the position of the Tower. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 34 / 89...
  • Page 36 Tracker and adjust accordingly through the welding process. Image shows section cut of set up – note the gap between the underside of the Mounting Plate and the top of the Grout Plate. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 35 / 89...
  • Page 37 Image of Static Lifter with Foot welded in place Image of Lifter Tower Foot welded in place PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 36 / 89...

  • Page 38: Lifter Tower Set-Up

    Note: Only one of the pair of Lifter Towers has a Pointer Image shows pointer at “zero” position – indicating the Lifter is in the full up Dwell Position. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017...
  • Page 39 Remove the Upper Guard (see photo) Image shows Lifter Upper Guard in place PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 38 / 89...
  • Page 40 The Lockout Pin should be inserted through the Tower and into the Lift Screw. The Pin is located on the lower right side. The Lockout Pin has a Pin Plug Disconnect. Image shows the Lockout Pin inserted with Lifter in Up Position PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 39 / 89...

  • Page 41: Attach Rail Mounting Brackets

    Attach Rail Mounting Brackets AFTER the Tower Feet have been fastened and welded in place. Image of Rail Brackets Image shows Rail Bracket installed on Static Lift Tower PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 40 / 89...
  • Page 42 Note – use Laser Targets to verify (adjust if needed) Rail Mounting Surface Height, and ensure the surface is level and the dowels are in the correct location +/- .010” or +/- .25mm. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017...

  • Page 43: Attaching Rail To Mounting Brackets

    All Labels as shown in this photo should be on the same side of every rail (arrows in direction of part flow). Motor flow is denoted as upstream to downstream (from Drive Connector to Sense Connector). This assures the correct orientation of the magnets and motors. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 42 / 89...
  • Page 44 Image shows Rail Assemblies mounted to Rail Mounting Brackets. Note the typical 2mm gap between rail assemblies. Image shows Rail Assemblies mounted to Rail Mounting Brackets on Static Tower (right) and Lifter Tower (left). PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 43 / 89...

  • Page 45: Lifter Drive And Drive Shaft Assembly

    ¾” (19.05mm) Lag Bolts (reference only) Drill (12) holes for each Grout Plate – fill with epoxy as shown Image shows ¾” (19.05mm) Lag Bolt set-up (reference only) PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 44 / 89...
  • Page 46 Note: The Drive Shafts have compliance built in (angular and telescoping) – the Drive location is not critical and can be +/- 3 degrees of misalignment relative to its designed location. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017...
  • Page 47 Carefully remove the Lockout Pin from the Lifter and Rotate the Lifter Drive Shaft Flange until the mounting holes of the Drive Shaft line up Insert and properly Torque the Drive Shaft Screws PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 46 / 89...
  • Page 48 Image shows Drive Shaft mounted to the Lifter Tower. The Drive Shaft will be mounted after it is mounted to the Drive Gearbox Flange. Note that the bolts once torqued should be marked as shown (see yellow markings). PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 47 / 89...
  • Page 49 CAUTION: It is imperative that the identification numbers of the Pin Connectors match the Pin Plugs exactly – especially the Motor Connectors – or serious damage may occur to the PULSE equipment. Examples of various Pin Plug Connectors – Reference only...
  • Page 50 Note: Check inside of the Lifter Tower to ensure the Ball Screw and the inside of the Column are free of debris Image shows Lifter with Bellows in place PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 49 / 89...
  • Page 51 Mount the Chassis and run up and down the system in Jog Mode observing for any binds in the system, or any interference with adjacent equipment, BEFORE running system in Hi Speed Automatic. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017...

  • Page 52: Pulse Return Rail Mounting Kits

    Mount Rails to the Return Rail Mounting Kits Attach Rails (already upper and lower rail mounted together) to the Return Rail Mounting Kits. There are (3) Kits per rail PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 51 / 89...

  • Page 53: Mounting Return Rail Mounting Kits

    Using a wire and level – adjust the Leveling screws of each Rail Mounting Kit until the Rails are aligned to each other within 2mm and level. Level and locate the Rail Mounting Brackets using the Jack Screws and a Wooden Mallet. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 52 / 89...

  • Page 54: Weld Angle Iron From The Return Rail Mounting Kits

    Return Rail Mounting Kit position if required Image shows Angle Iron welded in place Image showing Angle Iron welded to the Return Rail Mounting Kit and the Mounting Plate PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 53 / 89...
  • Page 55 Note: The magnetic field will always pull the Chassis against the Positive Side as shown. The Wheels on this side will always be in contact with the Rail. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 54 / 89...
  • Page 56 Ensure the Hard Stops are mounted to the ends of the Rails (in case of run-away condition) Image shows Hard Stop mounted at the end of the Rail PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 55 / 89...
  • Page 57 CAUTION: It is imperative that the identification numbers of the Pin Connectors match the Pin Plugs exactly – especially the Motor Connectors – or serious damage may occur to the PULSE equipment. Example of Pin Plug Connectors – Reference only...
  • Page 58 Typical Pin Connectors – Ref. Only Typical Pin Connectors – Ref. Only PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 57 / 89...

  • Page 59: Chassis-Pallet Marriage Procedure

    When introducing/removing a chassis assembly into the line, the first option should always be to use a PULSE Pull-Off Cart. Figure 5.9.1: PULSE Pull-Off Cart positioned at the end of the line. Step 2: Utilize Lifting Straps to Pick Up the Chassis Utilize lifting straps and a fork lift to pick up the chassis.
  • Page 60 Note: PULSE chassis assemblies utilize high strength Neodymium Iron Boron magnet arrays. Magnet arrays are always active and present a strong magnetic field. Never use chains or bring a forklift in direct contact with a magnet array. Failure to do so will result in potential injury and/or damage to equipment.
  • Page 61 Figure 5.9.4: Lifting straps attached to a pallet. Reference only. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 60 / 89...
  • Page 62 Figure 5.9.5: Bottom side view of a pallet. Reference only. Figure 5.9.6: Rough locators positioning over the chassis pin blocks. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 61 / 89...
  • Page 63 Figure 5.9.7: PULSE Chassis with a pallet loaded. Reference only. Step 6: Load the Chassis/Pallet onto the Line Once secured, load the chassis/pallet into the line via the pull-off cart. Figure 5.9.8: Operators utilizing the pull-off cart to insert a chassis/pallet.

  • Page 64: Enclosure Installation Procedure

    Enclosure Installation Procedure Step 1: Determine Location The first step is to determine the location of the electrical panel. Place the electrical panel in its desired location. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 63 / 89...
  • Page 65 On the bottom of plinth, remove the plastic covers by pressing down on the top edge of the cover and tilting back. This will give access to the anchor hole. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017...
  • Page 66 Step 4: Move Enclosure Aside Move the enclosure aside. Select the correct anchor to use in this application. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 65 / 89...
  • Page 67 Allow for a minimum of 3/4” of anchor thread above the floor. Step 6: Clean Drill Dust Clean drill dust from anchor hole and surrounding area. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 66 / 89...
  • Page 68 Step 8: Install Enclosure Once anchor is at proper depth, install the enclosure over the anchors. Install washer and nut and tighten down for a snug fit. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 67 / 89...
  • Page 69 Step 9: Install Access Cover To install plastic access cover, place bottom of lip and then tilt forward to snap cover into place. Installation is now complete. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 68 / 89...

  • Page 70: 3-Phase Power Distribution

    5.11 3-Phase Power Distribution 5.12 Ethernet Communications PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 69 / 89...

  • Page 71: 24Vdc Power Distribution

    5.13 24VDC Power Distribution PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 70 / 89...

  • Page 72: Pulse Hardware Installation Overview For Version 2 Panels

    5.14 PULSE Hardware Installation Overview for Version 2 Panels The following are guidelines outlined in (5) steps for the Transformer Wiring Diagram, NCP Wiring, SDP Wiring, Motor Wiring, and Motor Controller Replacement: PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017...
  • Page 73 PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 72 / 89...
  • Page 74 PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 73 / 89...
  • Page 75 PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 74 / 89...
  • Page 76 PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 75 / 89...
  • Page 77 PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 76 / 89...
  • Page 78 PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 77 / 89...
  • Page 79 PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 78 / 89...
  • Page 80 PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 79 / 89...
  • Page 81 PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 80 / 89...
  • Page 82 PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 81 / 89...
  • Page 83 PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 82 / 89...

  • Page 84: Pulse Hardware "Best Practices" For Version 2 Panels

    5.15 PULSE Hardware “Best Practices” for Version 2 Panels When connecting RS-422 cables, be aware that the cable and receptacle are not keyed. Use care when aligning the cables, so as not to bend any pins in the motor controller’s receptacles.

  • Page 85: Transportation

    TRANSPORTATION The PULSE Carrier system may only be picked up and lifted in specified spots. Reference lift point stickers attached to FRP rails for proper moving methods. Incorrect use and attachment of lifting tackle can cause the PULSE Carrier system to fall, resulting in injury.

  • Page 86: Transportation By Fork Lift Truck

    No cables may be connected to the enclosures. • All enclosures must be closed. • All enclosures must be upright. • The anti-tipping bracket must be fastened to the enclosures. PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 85 / 89...

  • Page 87: Transportation By Pallet Truck

    The anti-tipping bracket must be fastened to the enclosures. Procedure Figure 6-4: Transportation by pallet truck 1. Enclosure with anti-toppling bracket 2. Enclosure in raised position PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 86 / 89...
  • Page 88 Figure 6-5: Picture of eyelets installed on enclosure PULSE Carrier Assembly Instructions Manual / Revision: Release PULSE_DM_DI_PULSECarrierAssemblyInstructionsManual_V.171011/ Date: 10.11.2017 87 / 89...

  • Page 89: Decommissioning, Storage, & Disposal

    7.3 Disposal When the PULSE system reaches the end of its useful life, it can be dismantled, and the materials can be disposed of properly by type. As the end user, the customer is legally required to return depleted batteries. Used batteries can be returned to the vendor or brought to the designated collection points (e.g.

  • Page 90: Contact Information

    Follow all facility, local, and national procedures for the disposal of hazardous materials. CONTACT INFORMATION Please contact KUKA Systems North America’s Service Center for assistance, questions or comments regarding the operation or maintenance of your equipment. KUKA Systems North America- Service Center 6600 Center Drive | Sterling Heights | 48312 | MI | USA Tel.

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