Related Manuals for Pace TF-1800
Summary of Contents for Pace TF-1800
- Page 1 TF-1800 & TF-2800 BGA Rework Station MANUAL NO. 5050-0588 Revised 5-20-19, for software version 2.03...
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Page 2: Table Of Contents
Maintenance............................21 Replacement & Spare Parts ........................22 Warranty ..............................23 WARNING Read the safety & setup information sections in this manual before installing and using your new rework system. ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 1... -
Page 3: Safety
221°C (212° -430° F) for the center and an auxilliary 0° -150°C (0° - 302° F) around the edge. 1.5” of height adjustment. PC Board Size TF-2800 Maximum 24” x 24”; No minimum ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 1... -
Page 4: Packing Lists
JAWS KIT, SQUARE COMPONENT 6993-0314 JAWS KIT, RECTANGULAR COMPONENT 7027-0001-M HANDPIECE, PV-65, PIK-VAC CD5050-0459 CD,PACE MANUALS 7 LANG. * Only included with 120V units (8007-0574) ** Only included with 230V units (8007-0575) ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 2... - Page 5 JAWS KIT, SQUARE COMPONENT 6993-0314 JAWS KIT, RECTANGULAR COMPONENT 7027-0001-M HANDPIECE, PV-65, PIK-VAC CD5050-0459 CD,PACE MANUALS 7 LANG. * Only included with 120V units (8007-0582) ** Only included with 230V units (8007-0583) ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 3...
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Page 6: Hardware Overview And Identification
The optics housing extends and retracts automatically as needed during the process. J) Cooling Fan – The component and PCB are cooled by the cooling fan, which is activated automatically during the cool down zone or operated manually as needed. ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 4... -
Page 7: Set Up
Turn on PC and monitor. d. Turn on the switch at the front of the machine. e. Once PC has finished booting up and the TF machine is running, double-click on the TF-1800 software icon. ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved... -
Page 8: Software Overview
K) Cooling Fan – Turns the external cooling fan on or off. (Fan runs automatically during the cool down portion of the thermal profile.) L) Developer Login – Used to enter “Developer Mode” for profile creation and editing. ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 6... - Page 9 W) Bottom Heaters – The icons here are used to turn on/off the different sections of the preheater for the TF-2800. The TF-1800 uses a single unified pre-heater and does not have auxiliary heaters. When any of the auxiliary heaters for the TF-2800 are turned on, a new entry is added to each phase of the profile the as well as to the profile graph.
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Page 10: The Profiler Screen (Developer Mode)
C) Automation Options – The TF-1800 has the capability to remember heater head position to automate different steps in the installation or removal processes. I. Auto Placement – When checked, the TF-1800 will automatically place the component using distance settings input during the first profile development run. - Page 11 VI. Auto Removal (not pictured) – This option takes the place of the other automation options when creating a removal profile. When checked, the TF-1800 will automatically remove the component at the end of the heating cycle.
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Page 12: The Component Alignment Screen
E) Grid Overlay – This will show grid lines in the Quad-Field Imaging viewports. The grid lines can be set to black or white, and the +/- buttons will adjust the grid size. F) Contrast – Adjusts the color contrast of the camera. ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 10... - Page 13 P) Zoom Slider – This slider controls the optical zoom of the Main Camera Image. The slider bars below and beside the Main Camera Image can be used to reposition the view. ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 11...
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Page 14: The Setup Screen
Profiler screen. The liquidus temperature will vary depending on your specific solder. K) Prism Alignment – This function is used to calibrate/verify the camera prism is properly aligned. ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 12... - Page 15 Q) Manage – This section of the setup screen hosts several shortcuts directly to the folders containing the information stored by the TF software. The default locations for these folders are; "C:/Pace/Profiles" – Where profiles are stored as .dat file along with an .pdf showing an image •...
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Page 16: The Debug Screen
The Debug Screen The Debug Screen is used to troubleshoot/test various aspects of the TF-1800 machine. The screen can be broken down into three sections. The Setup Commands on the left will make the machine perform an action. Status Request Commands will read off what the software believes to be the current setting, position or status of the different parts of the machine. - Page 17 Packets” box will output information that may be helpful when attempting to diagnose problems the machine may be having or simply examining how different parts/functions of the machine operate in detail. ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 15...
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Page 18: Operation
Some components (such as CBGA or ceramic ball grid arrays) should be allowed to cool naturally without any external assistance. These types of components are sensitive to thermal shock and can be damaged by heating or cooling too quickly. ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 16... -
Page 19: Procedure
Before operation, check for any components on both the top and bottom of the PCB that may not fit in the TF-1800. Ensure the components are not going to crash into the heater head or camera arm as they move up/down and in/out. -
Page 20: Developer Mode
• temperature is put in the Preheat Zone for the bottom heater, the unit will begin warming to that temperature.) Purple – Auxiliary bottom heater temperature. (TF-2800 only.) • ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 18... - Page 21 Adjust the board support to the middle of the board. IX. Place the component in the mounting plate on top of the camera housing. The component needs to have the same orientation as the nozzle. Click “okay”. ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 19...
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Page 22: Small Components
Small Components The TF-1800 and TF-2800 are capable of working with very small components, as small as 1mm square. When working with components ranging from 5mm down to 1mm there are some additional steps required for accurate placement during installation procedures. -
Page 23: Maintenance
Maintenance LUBRICATION: /^Ks' ^> D d > /^Ks' E>'/ ' < 'W> VACUUM LINE FILTER Check VisiFilter (rear door) s & ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 21... -
Page 24: Replacement & Spare Parts
Micro-Vacuum Pik (20 gauge) 1340-0174-P1 K-type Thermocouples (package of 2) 6016-0033 Hex-Key Set 6000-0247-P1 Stencil Platform Assembly 6000-0245-P1 Flux Tray Assembly 1100-0231-P1 Nozzle/Chip tool 1100-0307-P1 Hot Grip Pad 1001-0001-P1 Leaded Component Stencil ©2016 PACE Inc., Vass, North Carolina, All Rights Reserved Page 22... -
Page 25: Warranty
Warranty PACE warrants that this equipment will be free of defects in materials and workmanship for a period of one (1) year from the date of receipt by the first user. This warranty does not cover repair of replacement required as a result of misuse, mishandling or improper storage.