Related Manuals for Qsonica Q55
Summary of Contents for Qsonica Q55
- Page 1 Sonicator ULTRASONIC PROCESSOR Part No. Q55 OPERATION MANUAL Qsonica, LLC. 53 Church Hill Rd. Newtown, CT 06470 USA Phone: 203.426.0101 Fax: 203.426.7026 info@sonicator.com www.sonicator.com Rev. 6-19...
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Page 2: Table Of Contents
Table of Contents Section Page No. Warranty Warnings Specifications Principles of Operation Description of Components / Functions of Controls 8-10 Preparation for Use Operating Instructions 12-13 Maintenance 14-16 Troubleshooting 10. Service / Return of Equipment 11. Service Safety Certification form 12. -
Page 3: Warranty
1. WARRANTY Your ultrasonic processor is warranted and backed by the manufacturer for a period of two years from the date of shipment against defects in material and workmanship under normal use as described in this instruction manual. During the warranty period, the manufacturer will, at its option, as the exclusive remedy, either repair or replace without charge for material and labor, the part(s) which prove to be defective, provided the unit is returned to us properly packed with all transportation charges prepaid. -
Page 4: Warnings
2. WARNINGS Please read the manual in its entirety. Necessary instruction and guidance are provided to help ensure the successful operation of this device. Your new ultrasonic liquid processor has been designed, built and tested to assure maximum operator safety. However, no design can completely protect against improper use that may lead to bodily injury and/or property damage. -
Page 5: Specifications
3. SPECIFICATIONS AC Adapter (supplied with System) Input Voltage 100 VAC - 240 VAC @ 50/60 Hz 1.5A Output Voltage 24 VDC 2.5A Rated Power 60 Watts Generator Input Voltage 24 VDC Rated Power 55 Watts Weight 3 lbs. (1.36 Kg) Dimensions 8"W x 7.5"L x 5.75"H 20cm x 19cm x 14.6cm... - Page 6 Environmental Pollution Degree Installation Category Operating Limits Temperature: 41 - 104ºF (5 - 40ºC) Relative Humidity 10 - 95% (Non Condensing) Altitude: 6,651 ft. (2000 m) Temperature: 35 -120 F (2 - 49 Shipping/Storage Relative Humidity 10 - 95% (Non Condensing) Ambient Pressure Extremes: 40,000 ft.
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Page 7: Principles Of Operation
4. PRINCIPLES OF OPERATION The ultrasonic electronic generator transforms AC line power to a 20 KHz signal that drives a piezoelectric converter/transducer. This electrical signal is converted by the transducer to a mechanical vibration due to the characteristics of the internal piezoelectric crystals. The vibration is amplified and transmitted down the length of the microtip probe where the tip longitudinally expands and contracts. -
Page 8: Description Of Components / Functions Of Controls
5. Description of Components / Functions of Controls The Model # Q55 includes a standard 1/8” diameter microtip (#4422). Q55 Front Panel Converter Converter Cable 1/8” Microtip Generator Q55 Rear Panel Convertor Cable Footswitch Power Connector Jack Input Rev. 4-16a... - Page 9 FUNCTIONS OF KEYS, CONTROLS AND CONNECTORS FRONT PANEL ON Position – energizes the power supply. Power Switch OFF Position – de-energizes the power supply. Illuminates when the power supply is energized Amplitude Control Knob Controls the amplitude/intensity of vibrations at the probe tip Continuous Position –...
- Page 10 Note: Improper clamping can damage the system and void the warranty. Correct way to clamp Not correct Note: Using a Qsonica sound enclosure or stand will ensure a proper fit. Rev. 4-16a...
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Page 11: Preparation For Use
6. Preparation for Use INSPECTION Prior to installing the Ultrasonic Processor, perform a visual inspection to detect any evidence of damage, which might have occurred during shipment. Before disposing of any packaging material, check it carefully for small items. The Ultrasonic Processor was carefully packed and thoroughly inspected before leaving our factory. The carrier, upon acceptance of the shipment, assumed responsibility for its safe delivery. -
Page 12: Operating Instructions
Always use the wrenches supplied with the unit. 5. Small sonicators such as the Q55 should be operated in a pulse mode to prevent the converter from overheating. Overheating the converter can cause permanent damage and void the warranty. - Page 13 Operation: Continuous mode: 1. Ensure that the amplitude control knob is set to 0. 2. Set the convertor and probe assembly in a stand or hold the convertor in your hand. 3. Turn the unit on. 4. Immerse the microtip half way into the sample. If the probe is immersed to an insufficient depth, air will be injected into the sample, causing the sample to foam.
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Page 14: Maintenance
8. Maintenance It is recommended to periodically inspect the unit, both visually and physically, to insure optimum and safe performance. This inspection should be scheduled as a routine maintenance procedure, done with the unit power OFF and with the unit unplugged from the AC power source. Long exposure to acids or caustics results in corrosion of metal parts or components. - Page 15 Follow the steps below for attaching and detaching microtip probes: Disconnect probe from convertor. Use the wrench set provided with the system. Clean threaded stud. Use alcohol and a cotton swab to remove any debris on the threading of the connecting stud.
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Page 16: Troubleshooting
System Cleaning Instructions The generator and converter may be cleaned using an acid-free cleaning solution (i.e. glass cleaner). Probes should be cleaned using isopropyl alcohol. Probes are made from titanium and can be autoclaved (the converter is an electrical part and cannot be sterilized in this manner). Before each procedure place the probe tip in water or alcohol and turn the power on for a few seconds to remove residue. -
Page 17: Service Safety Certification Form
11. SAFETY CERTIFICATION FORM Items being returned: ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ Please check only one item below: ___ The equipment was never used or exposed to any radiological, biological or chemical agents and is safe to handle, use or dispose of. ___ The equipment was used but not in conjunction with or exposed to any radiological, geological or chemical agents and is safe to handle, use, or dispose of. -
Page 18: Addendum - Frequently Asked Questions
Addendum Frequently Asked Questions (FAQ) See website for more details and additional information Probe size vs. Sample volume Selecting the proper size probe is a critical factor when sonicating a sample. The sample volume to be processed must correlate with the tip diameter. Each probe has a recommended sample volume range. - Page 19 180μm. At setting 50% the amplitude is approximately 90μm. Note: this is approximate and not perfectly linear. Qsonica measures the amplitude of each probe at 100% and these values are published in the brochure.